Automatic transmission a241e do-it-yourself repair

In detail: do-it-yourself automatic transmission a241e repair from a real master for the site my.housecope.com.

What is the transmission or gearbox of your car, as well as my other you will learn on our website

Image - Automatic transmission a241e do-it-yourself repair

Hello, tell me please — Car Toyota Corona ST191 92, engine 2.0 3S-fe, automatic transmission A241E, front-wheel drive.

Reverse gear problem.

About a year ago, there was a small, it is not clear where coming from, metallic noise at 1500-1600 rpm, which was only under load. Sounds like a rattling noise. Didn't pay attention to it.

Recently the reverse gear stopped working. it turns on but doesn't run. When you press the gas starts to go but strongly twitches. It drives forward as usual, shifts all gears, kicks a little but does not slip, engine braking is present.

I also noticed that on netrail it also goes forward a little. As if it does not turn off the forward gear.

He removed the sump and valve block, the oil was dark red, the entire sump and valve block were covered in gray with very small, incomprehensible particles, plastic roofing felts, rubbed aluminum, also on the magnets there were a few larger particles - less than half a millimeter, like dust. I washed everything, collected it, filled it with fresh ATF - the box went much better, the kicks disappeared.

The back also went, but there were small periodic twitches. That is, no.

Question what to watch? What could break?

1. “only under load. Sounds like a rattling noise." - such noise is emitted by a worn planetary gearbox;

2. "very small small particles incomprehensible, felts plastic roofing felts frayed aluminum", "When you press the gas, it starts to go but twitches a lot." - One way clutch (OWC) (F2) is falling apart;

Video (click to play).

3. “I also noticed that it also drives forward a little on the net” - this is bad, the forward clutch (C1) starts to bite strongly; it is also the forward clutch;

4. Judging by the described malfunctions, the forward clutch C1 b and the one-way clutch OWC F2 fail;

5. “The question is what to watch? What could break? - cm . above, BUT! The car is old, repair is not economically profitable, if only by yourself, remove the automatic transmission, disassemble, etc. stock up on repair literature. In principle, the automatic transmission is very simple and there have never been problems with repairs, the automatic transmission is “grateful”.

good day to everyone, help whoever can, I can’t look at a dead horse! problem with CVT Toyota Corolla 55t. the run on a cold pret is normal, in the heat the box sensor overheats and use the sushi chef paddles until it cools down! changed the oil, it didn’t help. they suggest that it has its own cooling system, which must be picked. who is aware of the details respond please help with this thorn in the jo .. interferes! Sincerely, Mishan.

When did you change the oil, what color was it? Particles of metal, fragments, smelled of burning?

, ! Before I ask a question, I want to thank you very much) God bless you!

And the question is this: I already asked you about Toyota Fielder 2001, U240E. When switching from 1 to 2, not always, but recently it has become more frequent - there is a push with a blow, both when I gas sharply and when smoothly, the rest of the switching is ideal, especially at high speeds. You advised me to replace the solenoids, I went to the local craftsmen. They say that if the solenoids were to blame, then the CHECK would definitely light up. This is true? Or still replace it? Otherwise, there are no complaints about the box, because of this I don’t want to change it or the car ...

Craftsmen repair automatic transmissions?

1. "They say that if the solenoids were to blame, then the check would definitely light up." - if the solenoid burned out, it would light up or start flashing OD, but not as a “CHECK”.

2. When the solenoid sticks, bites, then even the scanner will not determine this;

3.The conversation is generally about a solenoid for linear pressure, and it is PWM (wide pulse modulation), i.e. makes a certain number of openings and closings for a certain period of time;

4. "Or is it still to be replaced?" - yes, as you wish, not very fatal for automatic transmission, if it pushes from 1 to 2 periodically. Moreover, according to the primer, they need to be changed all at once to new ones, which is expensive. Therefore, they try to replace the pressure solenoid, which starts to "fail" in the first place, and the rest are checked for sticking and how they hold pressure.

In 1985, the Japanese company Aisin introduced a new Automatic transmission A140, which was included in a series of four-speed automatic transmissions installed on Toyota cars. The transmission was intended for cars with an engine capacity of up to 2 liters. The gearbox was installed on Toyota Corolla, Celica, Rav 4 and Corolla.

The use of a special torque converter made it possible to install this modification of four-speed automatic transmissions on cars with an increased engine power rating. The gearbox has proven to be indestructible and ultra-reliable transmission. The first breakdowns are characteristic of the aging of the unit and they appear only on runs after 300,000 kilometers. One of the features of this modification of the gearbox is the absence of the need to change the oil. Only when carrying out a major overhaul, the need for which arises with runs of more than 300,000 kilometers, is it recommended to change the oil. At the same time, the car owner needs to closely monitor the condition of the gaskets in the valve body, since if they are damaged, oil can actively leak through leaky gaskets, which leads to oil starvation of the gearbox.

Of the breakdowns, one can only distinguish the wear of the friction clutches, which can begin at long runs. To eliminate this breakdown, it is necessary to use special repair kits that allow you to fully restore the unit's performance. Also, during the overhaul, it is necessary to change all gaskets, the oil filter and the oil itself. Any difficulty in doing automatic transmission repair A140 and there is no modification. Therefore, you can easily carry out all the repair work yourself.

Repair of any automatic transmission from 1 day

CVTs, DSG, torque converters, new and remanufactured automatic transmissions, spare parts

Well, it's clear what we're talking about here.

#1 Message George » Mon Dec 09, 2013 10:53 am

trying to reconstruct the course of events, only one option comes to mind:
The planetary gearbox jumped off the shaft and, standing at an angle, gobbled up part of the sealing ring on the rod with the satellites, and the tips of the splines of the sun gear with the rod itself. Like this
Image - Automatic transmission a241e do-it-yourself repair

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I just can’t understand why this happened, again one option comes to mind, but it’s hard to believe in it. This is a plastic ring.
Image - Automatic transmission a241e do-it-yourself repair
eaten out in such a way that it is obvious that it jumped out of the seats and got under the transmission housing, which could move the entire transmission by a couple of millimeters. But the gearbox should sit along the entire length of the splines, and in my opinion a couple of millimeters should not have played a role .. how plausible is the version? if you take into account all the nuances, and this is periodic performance after and during towing, always working reverse gear .. that's all for now, I will be grateful for help with thoughts and spare parts for the box.

#2 Message George » Tue Dec 10, 2013 11:07 pm

#3 Message vil64 » Wed Dec 11, 2013 8:14 am

#4 Message George » Wed Dec 11, 2013 5:06 pm

#5 Message vil64 » Wed Dec 11, 2013 5:37 pm

A240 series 4-speed automatic transmission (A240 - 245, A246E, A247E . ) has been successfully operating since 1985 on Corollas, legendary in their reliability, capturing adjacent classes - Crowns, RAV4 and Celica with a volume of up to 2 liters. Without significant modifications to the indestructible Corolla, the RAV4 is still equipped with the indestructible A246.

The same family also includes a higher torque A140-I series automatic transmission. A140E was installed from 1983 to 2004 on more powerful Camry (Celica. below) from 2 liters of Japanese and American assembly.

At the same time, a slightly more “complex” and expensive box was released - A540, for even more powerful Camry and Lexus engines.

Predecessors, 3-speed A130, 131, 132L installed from 1983 to 2001 - on Corollas and Tercels up to 1.8l.

The first modifications A240L, A241E, A243L, A244 with two solenoids in a simple valve body began to be installed in 1985.

The design of the A240 was updated in 1993 when new modifications replaced A245 - A246 - 247 with modern hydroblock and solenoids. In addition to the valve body, A245-247 received a new filter (331010C) and new clutches with steel discs. Previous machines of the A240-244 series continued to be widely installed on Corollas around the world until 2008. The difference between related models is in different clutch options for the most loaded Direct and Forward packages, the hydraulic plate has been constantly improved due to problems with 4-3 switching, the design of the planetary gear has changed, etc.

The current generation of this proven family A245E/ A246E /247E has been published since 2003. Modification A247E slightly reinforced in hardware to withstand more torque from 2-liter engines. In 2003, the valve body was once again updated, which received a linear main pressure solenoid (EPC - 331431) and, accordingly, a filter 331010G with a pallet, a significant upgrade of the computer and control system.

After a break-in in 2004, the electroregulator solenoid was slightly changed - 331431DE.

Despite its simplicity and low price, this family of 4-speed automatic transmissions is inferior in popularity to its more “advanced” Aisin brother from the “U” series - U140 - U240. The competitors of this box can be considered non-German ZF4HP16 - 4HP18, which compete more with U240, and 4-mortar Jatko: RE4F03 - RE4F04.

This is perhaps the most reliable family of 4AT automatic machines in the world, in addition to the legendary Toyota centenarians, it is also installed under the name AW70-40LE on the Chevrolet Prizm. But as 72-42LE or 73-41LS was installed on the Pontiac Vibe until the very end of the automaker's life in 2009.

ATF oil up to 95 years old - mineral, Dexron-III class.

Since 1995, Toyota has gradually switched to the T-IV type, which was used until 2003-2005. Since 2005-2006, WS synthetics have been poured into Aisin boxes, which works better at low temperatures with solenoids and slipping clutches. With a complete oil change in all boxes of this series manufactured since 2003, it is recommended to use WS type oil. With a partial oil change, it is best to check the recommended oil for your car.

On all machines with a metal mesh filter, after 5-7 years of operation, it is recommended to insert an external fine filter with a felt membrane into the oil line, which protects the hydraulic unit from getting the adhesive layer of the friction clutches in case the owner has worn them down to the metal. The main filter - No. 100019 for older cars is recommended to be changed annually before winter to control the degree of pollution and the presence of steel chips on the filter magnet.

Most of all, this machine is afraid of wear on the torque converter clutch lock-up clutch, which contaminates the solenoids and the valve body.

Pick up repair kits - press the button on the left.

These machines cover very long distances without repair, but after 200 tkm, you should monitor the leakage of the pump seal and repair the torque converter in time - 331001.

Repair kits for gaskets and seals for all A240 and A140 series - assembled under the numbers No. 331002. Repair kits are different for different series and years of production, which is usually indicated in the description. Timely replacement of consumables gives this indestructible machine another couple of hundred thousand kilometers without a major overhaul. The resource of these machines is limited only by the life of the car itself, and there are known cases of cars with mileage over a million km coming to the repair of automatic transmissions.

Modifications A240 from 1988 to 2003 had a similar configuration Whale Overl - (331002A), and after 2003, the designers decided to deunify.

The choice of OverolKit repair kits for this family is perhaps the widest. Most often, craftsmen choose quality between Transtec and Precision - No. 331002.

The boxes common in overhaul are quite old and come with a clutch lock clutch worn to glue, with which the remaining clutches are impregnated. Therefore, it is recommended to change the entire set of friction discs during reassembly. Friction discs are assembled in complete sets for different series A140 and A240 - No. 331003.

All you need for trouble-free operation is to change the oil on time and (in 8-10 years) filter.

The filter is also recommended to be replaced if the box was operated with burnt oil or with a bald torque converter clutch.

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Most often in repair there are filters for A140 on eternal Camry since 1989 331010A.

Filters for A240-243L since 1990 ( 331010B ) .

Filters for A140 are available in various modifications 331010 for the intake hole - until 1989.

Image - Automatic transmission a241e do-it-yourself repair

For modifications A245-247E, the valve body was changed and since 1993 the filter has changed 331010C - (on right).

The oil is applied T-IV, approx. 7.3 liters for a full change and 3 liters for a partial one.

Since 2003, the hydraulic plate has been further improved by adding an EPC (SLT) linear solenoid and a filter for A245E/ A246E /247E changed again 331010G (left).

Image - Automatic transmission a241e do-it-yourself repair

Steel mesh filter. The new settings put much more stress on the torque converter and the oil can burn and become contaminated with adhesive from the lockup clutch much faster.

Oils for each of the boxes were selected individually. If in 93 the unpretentious D-II was used, then later, with the advent of slippage of the clutch blocking of the gas turbine engine, they switched to ATF Toyota T-IV.

From time to time or due to wear of the torque converter blocking and the resulting vibrations, oil seals (pump, axle shafts, etc. cuffs) begin to flow 340070. Together with them, they change the oil seal of the gear selection shaft 331072. If you tighten it with the replacement of the seals, you also have to change the rotating pump sleeve 330034.

If you tighten it with this repair, then you have to change the entire pump - No. 331500 or its cover - No. 331510.

Axle shaft seals come in two types: outer diameter 54 mm (since 1983) and 55 mm (since 1984),

There is a difference in the left axle seals for A245 and A247 (left) 331076 .

All these seals are included in the Overol Kit and individually taken by experienced craftsmen when the car came in with only one complaint: a leaking seal.

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repairOf the packages in this family of transmissions, typical for unkillable ones are burning - the most loaded clutch packages Direct and Forward (friction numbers for A140 and A240 are different)

The brake band 331022 has a rather large resource, the design of which has not changed since 1985.

They are changed due to old age or when the friction lining is saturated with burnt oil.

Solenoids have the same great resource. Changing Solenoid Linear Pressure Electric Regulator SLT - # 331431 - Diagnosis requires special equipment.

Solenoids are changed quite rarely in the old age of the machine as it ages and develops a resource. Solenoid valves 331425 and 331425 are tested by checking resistance and pressurizing the compressor.

Overhauls in services in most cases consist in repairing the torque converter, valve body, rebuilding the box and changing consumables and burnt clutches.

Of the packages, the first to fail are: - Clutches of the package Forward/Direct HEG 83+ [40Tx1.7×126] 331108

paired with - Steel disc, Forward/Direct 83+ [8Tx1.8×105] 331128 .

The statistics for these boxes are poor, partly due to the fact that the boxes of this family are distinguished by enviable health and unpretentiousness and rarely come in for overhaul, and partly due to the fact that the overhaul of an old Toyota machine in the service is a relatively expensive pleasure. Many owners forget about the torque converter and kill this unique box to the end, bringing the matter to a replacement with an easily accessible second-hand box.

You can check the cost and availability of items for the overhaul of this family of automatic transmissions in the online store by clicking to search for the part number on an orange background.

A240 series 4-speed automatic transmission (A240 - A246E, A247E. ) has been successfully operating since 1985 on Corollas, legendary in their reliability, capturing adjacent classes - Crowns, RAV4 and Celica with a volume of up to 2 liters. Without significant modifications to the indestructible Corolla, the RAV4 is still equipped with the indestructible A246.

The same family also includes a higher torque A140-I series automatic transmission.A140E was installed from 1983 to 2004 on more powerful Camry (Celica. below) from 2 liters of Japanese and American assembly.

At the same time, a slightly more “complex” and expensive box was released - A540, for even more powerful Camry and Lexus engines.

Predecessors, 3-speed A130, 131, 132L installed from 1983 to 2001 - on Corollas and Tercels up to 1.8l.

The first modifications A240L, A241E, A243L, A244 with two solenoids in a simple valve body began to be installed in 1985.

This design was complicated in 1993 when new modifications came to replace A245 - A246 - 247 with modern hydroblock and solenoids. In addition to the valve body, A245-247 received another filter (331010C) and some clutches with steel discs. Previous machines of the A240-244 series continued to be widely installed on Corollas around the world until 2008. The difference between related models is in different clutch options for the most loaded Direct and Forward packages, the hydraulic plate has been constantly improved due to problems with 4-3 switching, the design of the planetary gear has changed, etc.

The current generation of this proven family A245E/ A246E /247E has been published since 2003. Modification A247E slightly reinforced in hardware to withstand more torque from 2-liter engines. In 2003, the valve body was once again updated, which received a linear main pressure solenoid (EPC - 331431) and, accordingly, a filter 331010G with a tray, a significant upgrade of the computer and control system.

After a break-in in 2004, the electroregulator solenoid was slightly changed - 331431DE.

Despite its simplicity and low price, this family of 4-speed automatic transmissions is inferior in popularity to its Aisin brother from the “U” series - U140 - U240. The competitors of this box can be considered non-German ZF4HP16 - 4HP18, which compete more with U240, and 4-mortar Jatko: RE4F03 - RE4F04.

Image - Automatic transmission a241e do-it-yourself repair

This is perhaps the most reliable family of 4AT automatic machines in the world, in addition to the legendary Toyota centenarians, it is also installed under the name AW70-40LE on the Chevrolet Prizm. But as 72-42LE or 73-41LS was installed on the Pontiac Vibe until the very end of the automaker's life in 2009.

ATF oil up to 95 years old - mineral, Dexron-III class. Since 1995, Toyota has gradually switched to the T-IV type, which was used until 2003-2005. Since 2005-2006, WS synthetics have been poured into Aisin boxes, which works better at low temperatures with solenoids and slipping clutches. With a complete oil change in all boxes of this series manufactured since 2003, it is recommended to use WS type oil. When doing a partial oil change, it's best to check the recommended oil specifically for your car.

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Repair kits for gaskets and oil seals А245+ No. 331002 differ from previous modifications А240-244.

Modifications A240 from 1988 to 2003 had a similar configuration Whale Overl - (331002A), and after 2003, the designers decided to deunify.

The boxes common in overhaul are quite old and come with a clutch lock clutch worn to glue, with which the remaining clutches are impregnated. Therefore, Aisin engineers recommend in such cases to change the entire set of friction discs (No. 331003).

All you need for trouble-free operation is to change the oil on time and (in 8-10 years) filter.

The filter is also recommended to be replaced if the box has been operated for a long time with burnt oil or with a bald torque converter clutch.

Most often in repair there are filters for A140 on eternal Camry since 1989 331010A.

Filters for A240-243L since 1990 (331010B).

Filters for A140 are available in various modifications 331010 for the intake hole - until 1989.

Image - Automatic transmission a241e do-it-yourself repair

For modifications A245-247E, the valve body was changed and since 1993 the filter has changed 331010C- (on right).

The oil is applied T-IV, approx. 7.3 liters for a full change and 3 liters for a partial one.

Since 2003, the hydraulic plate has been further improved by adding an EPC (SLT) linear solenoid and a filter for A245E/ A246E /247E changed again 331010G (left).

Steel mesh filter. Out of habit, the craftsmen do not change the filter, but the old recommendation remains to change the closed filter with every second oil change, which means after 140-160 tkm. New settings put much more stress on the torque converter and the oil can become dirty much faster.

Oils for each of the boxes were selected individually. If in 93 the unpretentious D-II was used, then later, with the advent of slipping of the clutch of the gas turbine engine, they switched to ATF Toyota T-IV.

From time to time or due to wear of the torque converter, seals (of a pump, half shafts, etc. of the cuff) 340070 begin to flow. Together with them, the seal of the gear selection shaft 331072 is changed.

If you tighten it with this repair, then you have to change the entire pump - No. 331500 or its cover - No. 331510.

Axle shaft seals come in two types: outer diameter 54 mm (since 1983) and 55 mm (since 1984),

There is a difference in the left axle seals for A245 and A247 331076.

All these seals are included in the Overol Kit and individually taken by experienced craftsmen when the car came in with only one complaint: a leaking seal. Which usually means that the Torque Converter lining is eaten, it slides, turns and overheats the housing and shaft, and with longer operation it kills the bushings, pump and axles.

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repairOf the packages in this family of transmissions, typical for unkillable ones are burning - the most loaded clutch packages Direct and Forward (friction numbers for A140 and A240 are different)

The brake band 331022 has a rather large resource, the design of which has not changed since 1985.

They are changed due to old age or when the friction lining is saturated with burnt oil.

Solenoids have the same great resource. Changing the Solenoid Electric line pressure regulator SLT - # 331431 - diagnostics requires special equipment.

Solenoids are changed quite rarely in the old age of the machine as it ages and develops a resource. Electrovalve solenoids 331425 and 331425 are tested by checking resistance and pressurizing the compressor.

Overhauls in services in most cases consist in repairing the torque converter, valve body, rebuilding the box and changing consumables and burnt clutches.

Of the packages, the first to fail are: - Clutches of the package Forward/Direct HEG 83+ [40Tx1.7×126] 331108

paired with - Steel disc, Forward/Direct 83+ [8Tx1.8×105] 331128.

The statistics for these boxes are poor, partly due to the fact that the boxes of this family are distinguished by enviable health and unpretentiousness and rarely come in for overhaul, and partly due to the fact that the overhaul of an old Toyota machine in the service is a relatively expensive pleasure. Many owners forget about the torque converter and kill this unique box to the end, bringing the matter to a replacement with an easily accessible second-hand box.

The A240 series of four-speed automatic transmissions from the Aisin concern has been successfully operated since 1985. The A140 transmission, part of this family, was designed for more engine torque and was introduced into more powerful vehicles.

A Brief History of Automatic Transmission

Transmission A140 and its submodification A140E were aggregated with 2 and 3 liter engines in Toyota Camry, Celica Gt, Solara 1998-2002 of release.

The A240 family was introduced into Toyota Avensis, Caldina, Carib, Carina, Corolla, Corona, Soluna, Voxy, Vish with engines up to 2 liters from 1985 to 2007.

Automatic transmission A247 was installed on Toyota Rav 4 in 1998-1999.

A247E is a new modern modification of this generation, produced since 2004. It has reinforced iron, updated hydraulic block with linear pressure solenoid, updated computer settings.

Typical breakdowns and their repair

All that is required for the normal functioning of this family of automatic transmissions is the timely replacement of the transmission fluid and filter. The oil filter must also be replaced if the transmission has been running for a long time with burnt oil or a worn torque converter friction lining.

In an age torque converter, dirt can accumulate on the internal surfaces of the unit, which can cause turbine imbalance and vibration. Because of this, bushings most often suffer, pump seals leak. If repairs are not made in time, the entire oil pump may fail.

Pollution and wear of the hydraulic plate, aging of gaskets, rubber seals and filters do not bypass the “aged” automatic transmission. The reason is time and transmission fluid clogged with worn clutches and adhesive particles.

Often in the A140/A240/A247 family of transmissions, overloaded clutch disc packs burn out excessively. Brake bands are usually durable and are replaced when they reach the end of their specified life or when they are completely saturated with oil.

Transmission solenoids have a long resource. They rarely change, having served their time and having fully developed their resource.

This generation of automatic transmissions gets to maintenance services with breakdowns in the torque converter, hydraulic unit, replacement of consumables and worn-out solenoids.

The Japanese transmission is reliable and unpretentious. She is not a frequent visitor to automatic transmission repair service centers. These automatic boxes are no longer produced, and those that remain on vehicles are already too old. It is easier for motorists to replace an A140/A240/A247 automatic transmission that has exhausted its resource with a used one than to make an expensive overhaul of an age-old Toyota automatic transmission.

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Toyota automatic transmission repair is a very time-consuming and complex process. This is usually done by experienced people in a workshop or service center. However, after reading the article, it will become easier for you to repair an automatic transmission with your own hands.

The first thing to start with is to remove all sensors and attachments. After that, we begin to disassemble the automatic transmission box, that is, we remove two bolts for seventeen, four bolts for fourteen and seven pump bolts for twelve. The next step is to remove the pallet. Pay attention directly to the filter, it is usually dirty.

The filter is attached with 3 bolts. Having diagnosed the filter, you can tell a lot about the causes of the malfunction of the automatic transmission. After you have removed the filter, the brains or hydraulic logic open before us, in which the blocking valve, pressure valve, three switching valves are located.

We remove the hydraulic logic. To do this, disconnect the chips of electric solenoids and ten bolts on the head. We unhook them and remove the brains. After removing the bolts, slowly separate the plate. Please note that you must immediately remove the drain valve from the fluid coupling and the battery.

Once again we check that nothing has fallen and nothing is lost, that is, we check for any loose parts manually. Then we remove the pump by screwing in two bolts on the sides, the bolts, by the way, come from the starter.

We bring the bolts to the stop and tighten the head, it is not necessary to apply force, as it can be damaged. After doing these manipulations from the side, we loosen the two twelve bolts that hold the pan. Then we take it out and immediately look at the presence of malfunctions. Attention! Turn the pan over carefully, because small parts may fall out of it.

Do-it-yourself Toyota automatic transmission repair must be very careful, so we arrange all the parts of the automatic transmission in order, so that during assembly you do not get confused about what and where to attach. Then we take out the fourth speed package, which raises the row.

Next, we inspect the bearing washers, but be extremely careful with them, because they can fall, and you, from the abundance of parts in the automatic transmission, will not be able to guess that it was right there.We disconnect the stopper, which can cause some difficulties, you can resort to using a screwdriver, but everything should be done very carefully so as not to damage anything. Most often, when diagnosing an automatic transmission, wear of the bushing is detected, due to which the shafts begin to walk.

Also here you can see what turned the bearings, that is, they turn in the inner race. All defective parts should not only be found, but also replaced.

Any do-it-yourself repair is quite profitable financially, since you do not need to give your hard-earned money to specialists. But, if you are not very confident in your abilities, contact the service station, where they will help you save some time and wasted nerves. However, remember that any work done by yourself is of better quality, since you are unlikely to save on your car.

An automatic transmission is an expensive unit. It makes no sense to delay the repair if it starts to work incorrectly. In a car service, such repairs are an expensive pleasure. You have to pay for the work of specialists and for parts. Having studied the market and the price range of services in this segment, motorists come to the conclusion that do-it-yourself automatic transmission repair is not such a pointless undertaking. The prices of service station masters cannot be called modest, and professionalism does not always correspond to the price. And, after some thought, motorists may decide to troubleshoot on their own.

Wherever you decide to repair the gearbox, the whole process goes as follows:

  • diagnostics,
  • dismantling the box
  • box disassembly,
  • spare parts kit,
  • assembly (installation),
  • car installation,
  • diagnostics after repair.

To fix the problem yourself, you will need some car mechanic skills, tools, a certain amount of time to work, patience and perseverance.

All automatic transmissions are arranged in the same way, but There are two types of transmission control - hydraulic and electronic. Their repair has some differences.

It is important to notice problems in the transmission at an early stage. Then, with proper diagnosis, complex repairs can be avoided. Quiet and smooth operation of the automatic transmission is considered normal. There are a lot of signs that something is wrong with the box. Most often, these are extraneous sounds when shifting gears or during transmission robots. It can be a crunch, clicks. An unpleasant smell also indicates problems. It can appear during long or short-term operation of the box. Worse, if the gear shifting slows down, or one of them does not work at all. Then immediate intervention is required.

Do not be lazy to look under the car, it should be clean there. Spots of red color will indicate an oil leak from the gearbox. Checking the oil level regularly is a must. Normally, it should be translucent, reddish in color. No smells of burnt or cloudy shades! If they appear, it's time to change the oil.

Automatic transmission malfunctions often occur due to improper use. The transmission becomes unusable due to insufficient oil level or its overheating. For this reason, gears wear out, the machine can jerk when switching gears. As a result, any part of the automatic transmission may fail. Shocks during movement indicate oil overheating and problems in the valve body.

Aggressive driving with hard accelerations and decelerations will cause details to be erased. Does not add durability to the box and driving in traffic jams, slipping. All this leads to overheating of the box and badly affects its general condition.

All faults are divided into two subgroups. They may occur in

  • electronic control system,
  • mechanical and hydraulic parts of the gearbox.

In the event of a malfunction, the automatic transmission goes into emergency mode, that is, it becomes in third gear and does not switch.The corresponding icon appears on the board.

If problems arose with the electronics, then it will not be possible to fix them by repairing the automatic transmission. Therefore, it is important to understand the nature of the faults.

In diagnostics, the main thing is to collect the necessary information and interpret it correctly. Therefore, it is better to turn to specialists. Determine what the problem is in the service station, and take care of the repair yourself. Without proper experience and equipment, you will spend a lot of time diagnosing. There are mechanical and computer diagnostics.

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The general scheme for carrying out diagnostic procedures:

  • check the oil
  • check the operation of the engine at idle, the connection points of the electrical wiring and cables,
  • determine the error codes for the operation of control units (CU) for the gearbox and engine,
  • check the box on the car without movement,
  • check the automatic transmission in motion,
  • check the pressure inside the control system.

If the cause of the malfunctions is problems with the electronics, then most likely you will not need to dismantle and disassemble the automatic transmission. Diagnostics of malfunctions in this system is carried out by the control unit. It monitors the sensor signals, the gear ratio of the gearbox and the resistance of the output circuits. Malfunctions of such parts and assemblies may occur:

  • input sensors,
  • electronic control unit,
  • executive devices of the control system,
  • violation of the integrity of electrical wiring connections.

The transmission computer receives signals from various sensors. If any parameters are out of the norm, it writes the code of this problem (DTC) into memory. You can decipher such numbers using a special scanner.

These are the main problems of the automatic transmission itself. They are conditionally divided into three subgroups:

  1. Damage to friction groups, bushings and housings, calipers, planetary gear sets, pump and other mechanics.
  2. Transformer failure. This includes:
    • wire breaks,
    • mechanical destruction of the blades,
    • overrunning clutch,
    • wear of the main locking clutch,
    • depressurization of the piston seal.
    • Problems with the mechanics of the hydraulic plate.

If the diagnosis was successful and you can’t do without dismantling, then we proceed to this stage of automatic transmission repair.

You will need a special lift, or at least a viewing hole. As well as a transmission jack and a set of keys. It is better to carry out such a procedure in a specially equipped garage or box. It would be useful to invite a few physically strong guys to help move the removed box. Her weight is beyond the power of even a very strong person. Further action plan:

  1. disconnect all communication tubes and cables;
  2. unscrew the torque converter mounting bolts, as well as the motor flywheel membranes;
  3. remove and move the gearbox;
  4. assess the extent of the damage and proceed with the repair.

Image - Automatic transmission a241e do-it-yourself repair

Image - Automatic transmission a241e do-it-yourself repair Image - Automatic transmission a241e do-it-yourself repair

Before removing the gearbox, the oil from it can not be drained. However, then do not forget to substitute the container at the attachment point of the oil supply pipes when you disconnect them - otherwise you will get an ugly puddle under your feet.

All actions must be careful. Sudden movements can damage the splines of the diaphragm input shaft.

Do-it-yourself automatic transmission repair is best done with a company manual and a printed gearbox diagram. First you need to inspect all systems serving the gearbox, mounts and blocks. Then we start repairing. For this:

  1. We disassemble the gearbox, wash and dry the parts and check them for defects.
  2. We change all gaskets, seals, as well as worn parts.
  3. Remove the inhibitor block and pan. We clean the dirt inside. It looks like a metal magnetic chip.
  4. Remove the ring wires from the plug and push them inside the plug.
  5. Remove the hydraulic unit, loosen the brake band bolts. We wash the hydraulic unit.
  6. Clutches, gears and planetaries are checked for wear. We replace if there is such a need. All internal rubber bands must be changed!
  7. We open the oil pump. We check all the details, especially the filter.We change what has already served its time. We use the manual so as not to change parts in places.
  8. We take out the valves and springs. Flush valves. Their sticking can be the cause of incorrect operation of the automatic transmission. We change the accumulator springs if they are broken.
  9. Putting everything back in place. It is important not to confuse anything!
  10. Replace rings and friction bolts.
  11. We check the gearshift assembly and the large piston and put the oil pump in place.

Assembly is in reverse order.

There are some points that it is desirable to take into account when repairing. Often the problem with the operation of the gearbox is related to the filter. You will not be able to change it without removing the valve body. And when it is removed, the gasket breaks. To replace it, you will need to disassemble the valve body completely. The same applies to the accumulator spring from first to second gear. A special limiter does not allow to remove it without disassembling the valve body. All valve body gaskets are very similar, do not mix them up. When assembling the valve body, we tighten it with a torque wrench. It is important not to overdo it here.

If all the breakdowns are eliminated, we install the automatic transmission. The moment is responsible, haste is inappropriate here. When doing this, the following guidelines should be followed:

  • When installing the automatic transmission in its place, the membrane is checked for end runout using an indicator head. If such a defect occurs, then it must be replaced.
  • The radiator is flushed until the gasoline is clean. Then a liter of gear oil is poured into the gas turbine engine and placed on the input shaft. It is necessary to achieve a reliable connection and a complete fit. Then you need to dock the engine with the box along the guide centering pins. Carters must adjoin completely.
  • Tightening the bolts in the box is the next step. After that, the absence of gaps over the entire plane is checked. After connecting all the highways, the correct connections are checked.
  • At the final stage, oil is poured and the operation of the automatic transmission is checked at low engine speeds.

Starting the installation of the box, be sure to check for the presence of centering pins on the engine crankcase flange - there should be two of them. If there is not at least one, it is impossible to mount the automatic transmission.

Repair and diagnostics of automatic transmission with your own hands is not an easy, but feasible task. When choosing a car with an automatic transmission, novice motorists believe that its repair at home is impossible. This is not true. But before you decide to carry out such responsible work at home, you need to weigh all your options. Then you will not expect unpleasant surprises during the repair.

Video (click to play).