In detail: do-it-yourself laptop battery repair from a real master for the site my.housecope.com.
Modern man is becoming more and more mobile in all spheres of life. And if quite recently stationary computers were in vogue, now laptops are firmly in use. With their help, you can carry with you all your documents, contacts, programs on business trips or on vacation. Also, with a laptop, you always have multimedia entertainment and games at your fingertips. You can take your laptop with you on the plane and watch your favorite movies during the flight. But all this is possible only if the laptop has a working battery. When a laptop battery fails, it becomes a desktop tethered to a power outlet. If the battery is out of order, you can buy a new one. But a situation may arise when the batteries for your laptop model have ceased to be produced due to its obsolescence. Then you can start repairing the battery. Today we are going to talk about how to repair a laptop battery.
Modern laptop models are equipped with lithium batteries. The service life of this type of battery is 400-500 charge-discharge cycles. After that, the battery loses more than half of its original capacity and works in autonomous mode for less than an hour. In terms of time, this can be an interval from 1 to 4 years, depending on the intensity of use. For more information on lithium-ion and lithium-polymer batteries, follow the links provided.
- wear of battery cells. Or the failure of individual cans. It is the individual lithium batteries (cans) in the battery. In this case, the controller remains in working order, and the repair is reduced to replacing the cans, also called "repackaging" the battery;
- deep discharge of battery cells. In this case, the problem is that the controller is blocking the charging of the cans. Battery repair in this case can be reduced to balancing the entire assembly using a special charger or to charging each element separately;
- failure of the controller or its individual elements. The controller is a printed circuit board. If it breaks down (for example, some elements burn out), the repair is reduced to replacing it.
Video (click to play). |
Laptop battery inside
We advise you to additionally read the material on how to perform a laptop battery test.
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To repair a laptop battery, you may need the following:
- Knife, scalpel, screwdriver and other tools for opening the battery case;
- Soldering iron, soldering acid, tin;
- Multimeter;
- Multifunctional charger (balancer). Example, iMAX B6;
- New lithium battery cells, glue, electrical tape.
This stage is not as easy as it might seem at first glance. Laptop battery cases are mostly connected with glue. This makes them extremely unrepairable. There are models that are assembled on latches, but this is an exception to the rule. There are even solid plastic cases. In order to get to the battery cells in such models, you will have to cut them, and after repair they glue them.
Opening the laptop battery
But most of the battery housings are adhered to. To disassemble them, it is recommended to slightly warm the plastic along the seam and gently knock with a hammer. Next, pry the plastic along the seam with a scalpel, knife, screwdriver and gradually open the case. Be careful not to pierce the plastic or damage the lithium cells. This could cause them to ignite.
After you disassemble the case, the first step is to visually inspect the battery assembly.
Check the controller for burnt cells and the batteries themselves. Normal cans should be free of smudges, swelling, damage.
Next, use a multimeter to check the voltage at the terminals of the connector that connects to the laptop.
Checking the voltage at the battery connector
If this does not work, then you will have to disassemble the assembly, unsolder the battery cells and work with each separately. If you can get them out of the stupor, then good. If not, then battery repair will involve replacing cans.
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If you have to change battery cells in a battery, first draw up an assembly diagram for your battery. That is, sketch out the arrangement of the elements with the designation of the positive and negative pins. Also draw on the paper the connection of the assemblies, the places where they are soldered to the controller board. Remember where the thermal sensor was soldered in the circuit, if there is one in your battery.
Before you repair a laptop battery, you need to purchase new cans that are similar in parameters to your old cells. The bank in the laptop battery is an 18650 battery.
It is difficult to give advice for all occasions here. You need to look at what kind of batteries they are in each case. Most often, lithium 18650 batteries with a voltage of 3.7 volts and a capacity of 2200 mAh (2400, 2600) are installed in a laptop battery.
After the new batteries are found, you can start replacing the cells.
Lithium battery 18650
After soldering and all operations on assembling the battery, check the voltage at the connector terminals. The value should be close to the nominal value for your battery. After that, the body is assembled. If it has latches, then everything is simple. If the body was glued or solid, then the task will be more difficult. We'll have to glue it with some kind of plastic glue or universal. If it does not work, you can try to fasten it with electrical tape.
The battery is then inserted into the laptop and charged, if necessary. You can carry out a couple of charge-discharge cycles, drive the battery with some programs. You can see the programs with which the laptop battery is calibrated. Now do-it-yourself laptop battery repair is complete.
In conclusion, a few words about how to properly operate your laptop battery.
- If you often turn on your laptop from the outlet and use it mainly at home, then release the battery from the load. Charge it and take it out of the laptop. Your laptop will run smoothly from the AC adapter. The only drawback with this approach is that in the event of a power outage, you will not be able to save data, unless you work through a UPS;
- If you do not use your laptop for a long time, then charge the battery by 50-60% and store it separately. Keep it away from direct sunlight or near heat sources. Perform a charge-discharge cycle of the battery every 2 to 3 months;
- Adjust your laptop and operating system to conserve battery power. This is setting an energy-saving mode, dimming the display (without sacrificing comfort), disabling Wi-Fi and other wireless modules if they are not required.
Laptop batteries are expensive hardware, so if you have an old laptop that works fine but needs to be replaced, then before considering discarding your dead laptop battery and replacing it with a new one, you'll want to know how you can still revive. a dead or dying battery if it is at least 60% of the total capacity. Fortunately, there are many ways to help restore a dead battery, some of them are technical in nature, some of them are beautiful and there are some strange ones.
But before you go any further, you should also know, it entirely depends on the battery and the factors that led to its death, although the process may or may not work. But, it is worth giving a try to revive the battery using these methods before buying a new one.
It actually sounds ridiculous that freezing a dead laptop battery can bring it back to life, but it's true. You can freeze your laptop battery and therefore extend its life. To do this, follow this procedure, how to do it:
Step 1: First, take out the battery and place it in a sealed bag or plastic bag.
Step 2: Then place the bag in the freezer and let it sit for 12 hours. (You can also leave it for a longer period, but not more than 24 hours)
Step 3: Once you remove the battery from the refrigerator, remove the plastic bag and let it warm up to room temperature.
Please note: as soon as it gets warm, make sure you wrap it in a towel and wipe off the condensation.
Step 4: insert the battery and charge it fully.
Step 5: Once it is charged, disconnect it from the mains and let the battery discharge until it is completely discharged.
Then repeat steps 4 and 5 at least 4 times, fully charge the battery and then discharge it completely.
Note: this process is performed only on NiCd or NiMH batteries. Avoid trying this method on a lithium battery as it will only make the battery worse. Unfortunately, there is no way to repair a lithium battery, but it might help to extend the battery life. We follow method 2.
If you have a lithium-ion battery installed, you can extend its life by cooling your laptop. In case you have a laptop that does get hot during use, it can damage the battery and shorten the battery life.
I have personally tried this method on my Sony VAIO laptop and has greatly increased the battery life of the laptop.
This process is not necessary for a new battery, but if the battery dies, it is a fairly old battery. So, in this case, the intertesting test will be beneficial for her. Battery recalibration is done because in some cases the OS cannot figure out how much power is left in the battery. This happens when the laptop is always plugged in or if the battery has never been removed from the laptop.
If your battery does not charge up to 100%, and let's say only up to 95%, or if the OS says that you are experiencing 35 minutes of battery charge, but the car dies sooner or much later, then your laptop battery needs to be calibrated. There are many calibration tools available online for your particular laptop model to do the process automatically, but if you need to manually calibrate your battery, follow the process below.
Step 1: First, charge to 100% or to the maximum value that the battery can reach and then leave it to cool for 2 hours.
Step 2: After that, cut off the power and let the battery run down. You can do this in two ways, first, let the battery drain while the laptop is running and then set it to sleep or hibernation at about 3 to 5%. In addition, you must ensure that the display stays on until it either turns off or goes to sleep.
Step 3: next, let the machine be off for 3 to 5 hours> then turn on the laptop again and charge to 100%.
Hopefully after that, your laptop should be able to give you a more accurate reading of the actual battery capacity.
If your laptop has a removable battery, then try removing the battery while plugging in. You need to check how the laptop will function normally with the battery removed.Although, if the laptop is working fine and is connected to a power source all the time, you can simply remove the battery.
Chemical reactions continue to occur in the battery whether it is installed in a laptop or not. But, it can increase battery life as the battery is cool when connected.
But, you also need to make sure that the operation of the laptop will not shorten its lifespan, otherwise the laptop will die immediately and this can lead to data loss. But if you haven't found this method worthwhile, then follow the last best method.
In this method, you need to charge the battery to 100% and then disconnect the laptop from the mains and when it dies (less than 5%), then connect it to the computer and charge. On the contrary, it will shorten the battery life on a new lithium-ion battery; therefore, in this case, the level cannot be allowed to fall from 35% to 45%, and then charge it from 75% to 85%. This will apparently aim for better battery life, as this method will not use as many charges and recharge cycles.
Many users of computer technology ask one question: how to repair a laptop battery with your own hands? The question is quite justified, since the breakdown of such a component makes the computer device itself useless. Without a battery, it is impossible to turn on a laptop without using a cable, which negatively affects the main task of a laptop - mobility. In a service center, such work will cost a lot, and buying a new item will be even more expensive. Today we will look at the most popular instructions and deal with the existing causes of breakdowns and incorrect operation.
During operation, the battery of the device loses its original capacity of energy, which directly affects the duration of the device in autonomous mode. If your laptop only works for an hour after being fully charged, or has completely stopped turning on without using a cable, then you should not run to the first store that comes across and buy a new component, since some cases allow you to repair the part yourself at home.
How to get your laptop battery repaired and where should you start? Let's pay a little attention to diagnostics.
If the battery begins to discharge very quickly, then you should first calibrate this component. The most convenient and reliable way is to use third-party software from any of the manufacturers:
- If you are the proud owner of a laptop from the manufacturer Lenovo, then there is the Energy Management utility for you.
- For Acer owners - Care Center.
Important! Detailed information about the program can be found on the Internet, indicating the model of your device.
The bottom line is that you just need to run the utility through the functional mode, in which your battery is completely discharged and charged again.
Important! Remember that during calibration it is not recommended to unplug the power supply and power out, or use the laptop for your own purposes.
The process itself takes about three to four hours. Some problems can be rectified by this calibration, and the battery will return to its original performance immediately. If these procedures did not bring you the desired result, then we recommend that you familiarize yourself with other methods.
How do I fix a laptop battery? You can try to interfere with the design of the device if the calibration failed to give you the desired result. First, you need to prepare a little and get the following tools:
- Special breadboard knife.
- Measuring device. An ordinary "TSESHKA" or any other multimeter is perfect for such tasks.
- Soldering iron with power parameters no more than forty watts.
- Several bulbs for a car with power parameters of 21 watts.
- Special technical cyanoacrylate adhesive.
As you may have noticed, batteries for all laptop models are not intended for disassembly, so you will need to resort to using a dummy knife or other sharp object in order to pry and open the case. Next, you need to follow the following algorithm:
- Find a seam on the surface of the battery and carefully cut it. Be careful not to damage the internal components in these steps.
- Next, determine what type of battery your battery belongs to, as this information will greatly affect the course of work:
- In new models, lithium-ion batteries (Li-ion) are most often installed.
- If your device is older than three years, then there may be a nickel-metal hydride (NiMH) battery inside.
The following steps depend on the type of battery installed.
How to fix a Ni-MH laptop battery? The following detailed instructions will help you:
- Determine the exact number of power components inside the device case.
- Multiply this number by a factor of - 1.2 to select the nominal battery voltage.
- Use a soldering iron to solder car bulbs to the battery terminals that are connected in series.
- Use a multimeter, setting the measurement limit to twenty volts. Check the voltage values on the lamps. If the parameter values correspond to the nominal, then you can proceed to the next paragraph of the instructions. If the values are less than the nominal, then it is best to set the limit on the measuring device to 2 Volts and check the voltage values on all individual elements.
Important! It is best to make marks with a marker on those elements, the voltage on which is less than 1.1 Volts. If you find such elements, then they will need to be replaced in the future.
- Take a few more bulbs and attach them to each element. Solder the wires and leave the entire structure for 12 hours to fully discharge the battery.
- Now use the laptop power supply and one lamp that is connected in series to the battery cells. Set the voltages for each component to 1.1 volts, then fully charge the battery.
- Discharge and charge the part two more times.
- Now glue the case and check if the job was done correctly by connecting the power device to your laptop.
Important! If you did not manage to achieve the desired result, then you will have to resort to replacing all the elements at once.
Can I get a different laptop battery repaired? Let's take a closer look at the answer to this question.
Important! Working with such batteries is dangerous, so use extreme caution when handling such parts. Make sure the battery is completely discharged before starting work.
To recover, you need to do the following:
- Determine the exact number of batteries and multiply the resulting number by a factor of 3.7. The resulting value is nominal.
- Connect the bulbs to the outermost terminals of the elements that are connected in series. To connect, you will need to use a soldering iron.
- Note the voltage level. If this value corresponds to the nominal, then you can immediately go to the fifth paragraph of the instructions.
- If the values are less than the nominal, then unsolder the controller and all contacting elements, using a measuring device, check the values of each separately. If the measured number is less than the nominal, then leave a mark with a marker for subsequent replacement.
- Discharge all cells with car bulbs to 3.2 Volts.
- Collect the battery and charge it fully.
If all actions were performed correctly, then the laptop should work without a cable.
Important! Let's not lose sight of another problem when the power supply elements have not been used for a very long time.If you have not used the battery for a long time, then the threshold voltage level on it will decrease, at which the protective controller is activated. In this case, the component will not be charged, and at its terminals the output voltage corresponds to zero.
Now you know how to fix a laptop battery yourself without going to a service center. Improve your knowledge and gain new useful experience in working with electronic devices!
- Chemistry - type of battery, such as Lithium Ion;
- Design capacity - design capacity of the battery, that is, the maximum capacity that the battery will have during its manufacture;
- Full charge capacity - maximum value of the battery charge;
- Current capacity - the current value of the battery charge;
- Voltage - current value of the battery voltage;
- Charge rate - battery charge / discharge rate.
But we will be more interested in the remaining battery life, it can be determined by dividing ‘Full charge capacity’ by ‘Design capacity’. The lower it is, the greater the degree of battery wear.
Let's calculate the battery life, the information of which is presented in the figure: (40626mWh / 57720mWh) * 100% = 70.4%.
The Toshiba laptop has been in operation for almost 5 years in the mode of almost constant network connection, it feels like the battery life has decreased by 30% and in addition the battery began to overheat: it was uncomfortable to hold the laptop on your lap when charging, and even if you did not turn off the charging when the full charge was reached , the laptop overheated and shut down. It was possible to put up with a 30% loss of capacity, but I did not put up with overheating and shutdown.
My further experiences in repairing laptop batteries can be viewed in the following articles:
How to disassemble a laptop battery
How to test batteries.
How to assemble the battery.
The built-in battery allows the laptop to work autonomously for about 3-4 hours. The battery often serves no more than three to four years, but sometimes problems begin much earlier. A bad battery will significantly affect the performance of your laptop. The first sign of a malfunction is an alert from the operating system recommending battery replacement. The message appears when the battery capacity is already quite reduced, and it cannot work fully.
It is logical to start with the "composition" of the battery on this portable device.
The battery consists of four to eight chargeable cells, placed and soldered in a case. This often leads to the false conclusion that replacing the battery on a laptop is the only way out of the situation in the event of a malfunction and inadequate operation of the device, efficiency can be restored in other ways.
The batteries are powered by built-in batteries that are slightly larger than finger batteries, they differ from finger batteries in capacity. Thanks to such elements, it is possible to restore the battery by replacing faulty batteries with new ones.
The main element of the battery is a microcircuit or microcontroller. This element is responsible for the operation of the battery, and also displays all the characteristics on the screen (state of charge, battery temperature, and so on).
Today, notebook computers use lithium-ion and nickel-metal hydride batteries. These types of batteries were replaced by nickel-cadmium ones due to their higher capacity and the absence of the so-called memory effect.
Lithium-ion batteries deteriorate quite often and relatively easily - they cannot tolerate extreme heat or cold, and you also need to be careful with charging. If the battery is over-discharged, it can be damaged. Also, do not charge it for too long - this can also affect its performance. Another reason that can easily ruin a battery is non-use.If the battery is in the case of the laptop, but the computer is running on mains, or if the laptop has simply not been used for a long time, the battery often cannot please with the same activity.
A short circuit can even provoke an explosion. That is why a microcontroller is needed that regulates the operation of all elements, and also protects against possible emergency situations.
However, if, nevertheless, the battery holds a charge much worse, if earlier you could use the computer offline for about 2 hours, and now the battery usage time barely lasts up to thirty minutes, and the system gives out familiar messages, you should do something.
- Calibration. Repairs can be carried out by means of calibration, which is carried out by programs from the manufacturer. The purpose of this operation is to eliminate the inconsistency in the operation of the microcontroller and the battery power supply. Quite often, the battery capacity instantly drops to 30%, and this method allows you to return to working capacity;
- Recovery. Elements that no longer function are removed and changed, then soldered into an electrical circuit;
- It is imperative to reprogram the device with further calibration. Thus, you can return the battery to service;
- Replacement. If the calibration and recovery do not work, then you cannot do without replacing the battery.
All elements must have the same resistance. They need to be installed only discharged, at about 3.6 V.
Products are often sold charged. Then you should use a 5-10 ohm resistor. We discharge the elements all together, connecting them in parallel ("+" to "+", "-" to "-").
Immediately, we note why it is extremely undesirable to install charged cells. If you insert charged cells, the device will try to charge the cells. If the charge does not go (and it will not go, because there is nowhere to go), then the system will perceive the elements as inoperative or continue charging, which can lead to rather serious consequences - laptop failure or even fire.
- If the preparation is complete, you can start installing new items;
We perform the replacement in the following order: first, we remove unnecessary elements (it is necessary to start from the larger "+" to the smallest). New elements are placed in the reverse order - we install the element that is on the right, and first "ground", then "+", then we insert the following particles in turn. Next, you need to check the quality of the work performed and soldering.
- Now you also need to carefully return the case to its original state, put the covers in place, then insert the battery into your laptop. We connect an external power source, we charge.
After completing the charging procedure, we check the battery performance. The battery life should increase significantly - on average by an hour and a half.
If everything went well, the device's performance is improved - congratulations on the end of the work!
Here are some tips for using a laptop battery to prolong battery life.
- If your laptop is often powered by an external power source, it is best to remove the battery and store it separately in a cool place. But do not forget to "drive" the battery. The battery must be fully discharged and recharged at least several times a month. Otherwise, do not be surprised if, after a break in use, it refuses to work;
- The display consumes a lot of power, so if you want to increase the battery life of the laptop, lower the brightness to optimal;
- Wireless networks also have a big impact on battery performance. It is advisable to turn off Wi-Fi if you are not using it. Use wired channels whenever possible;
- We recommend that you use the operating schemes for laptops in order to save energy. Operating systems already include designed circuits to save power. It will also help increase battery life.
Is your laptop battery still alive? You are a happy person.Played a drawer before the warranty expired? You're just lucky.
Dead the next day? Then read on.
Unlike outdated nickel-cadmium (Ni-Cd) and nickel-metal hydride (Ni-MH) cells, lithium cells tend to die in an instant. Yesterday it worked, and today the laptop turns on from the battery for a split second, when you try to charge for a couple of minutes, the yellow indicator lights up, then the charging turns off, and the software monitoring of the battery reports its death. Buying a new battery is the best option, but expensive, and even if your laptop is not from IBM or a similar level of brand, it is not a fact that you will find it. In Moscow there are firms that re-solder lithium cells in batteries; for example, our gardener found one, soldered it for some measly $ 5, the battery works, but the charge indication, alas, is incorrect (the battery controller is individually configured by the factory for the installed elements, but the firm cannot do this). I will try to propose a method of repairing a laptop battery with my own hands, which is devoid of this drawback.
We have already written before that cylindrical lithium cells contain an opener that is triggered when the pressure inside the cell rises. It is this breaker that is most often the cause of battery failure. The breaker does not return to normal after being triggered, but you and I do not live in America, but you yourself know where.
Along the way, I will make an assumption about the reason for the protection operation. The pressure inside the cell can rise either due to abnormal operation of the charging circuit (which is unlikely and ultimately requires replacement of the entire battery), or due to overheating. Overheating during the charging process is, perhaps, excluded - the battery controller should monitor its absence. Overheating remains during discharge, that is, a large load on the battery, coupled with a high ambient temperature (or simply storage, again at a high temperature). But this is just a guess.
Laptop battery repair technology is applicable to 16550 type cylindrical lithium cells and similar in construction. So, the battery will have to be opened. It all depends on your patience, accuracy and strength of gluing (and the case of all batteries is glued). We separate the halves exactly along the seam, without thrusting the tool deep into the battery, especially from the connector side. If the case is open and the fingers are intact, go to step two.
To determine a faulty element of four or six (rarely eight), you will need a tester or multimeter. If the battery has expired a long time ago, there may be more than one faulty cell, and, accordingly, there will be more work. We crawl to the contact pads and measure the voltage on the elements: for normal ones it is 3.9-4.1 V, for faulty ones - several millivolts (if there are six or more cells in the battery, check that there are no parallel-connected ones - for diagnostics they will have to be disconnected ).
Disconnect the defective element from the battery (usually it is spot-welded to metal strips, they can be carefully torn off). Now our task is to get to the breaker, and it is located under the positive cover. Here you can use a knife, side cutters or other handy tool to open the "tin can" at least halfway. But again: do not stick the tool deeply - you can short-circuit the element contacts or break the tightness. Under the cover you will see an aluminum membrane, sometimes flat, sometimes convex. And it should be concave. It is to this initial state that it must be brought, using some not too sharp plastic object (close the element with a metal). It is necessary to press in the membrane gently so as not to pierce it through, and along the way, you can control the voltage at the terminals of the element. As soon as it jumps to the set 4 V, for reliability, tighten the membrane a little more. It remains to close the "canning lid" and solder the contact strips to the element, trying not to overheat the latter, otherwise the membrane will be squeezed back.And of course - to return everything to the plastic case, gluing it along the seam with dichloroethane.
In this topic, lay out the software necessary for repairing the battery, information that you need to know during repair, typical malfunctions and other necessary information, do not ask questions in this topic.
Laptop battery. Accumulator battery (other names: battery, battery) - this is one of the main devices that distinguish a laptop from a desktop machine, although this does not affect the operation of a laptop as such, but still everyone wants to have a working battery, at least so as not to turn off the laptop go from the room to the kitchen.
Let's see what kind of batteries are in principle:
NICKEL-CADMIUM BATTERY - (or abbreviated as NiCd) nickel-cadmium;
NICKEL METAL-HYDRIDE BATTERY - (or abbreviated NiMH) nickel-metal hydride;
LITHIUM ION BATTERY - (or Li-ion for short) lithium-ion batteries.
The latter are the most common and are considered to be the best batteries. Is it so?
The emergence of NiMH is due to an attempt to overcome the disadvantages of nickel-cadmium batteries.
Eventually:
30 - 50% higher capacity compared to standard NiCd batteries;
less prone to memory effect than NiCd. Periodic recovery cycles should be performed less frequently;
less toxicity. NiMH technology is considered environmentally friendly.
Another type of popular battery is Lithium Polymer. The difference from Li-ion lies in the name itself and lies in the type of electrolyte used, it is assumed that a dry solid polymer electrolyte is used, however, today technologies do not allow such an element to be made, therefore, a gel is used
hot electrolyte, and as a result we get some kind of hybrid. Such batteries do not belong to either pure li-ion or Li-pol, and it would be more correct to call them lithium-ion polymer, but manufacturers call them lithium polymer to promote batteries. As for the pros and cons of li-pol, they are exactly the same as those of li-ion, so further we will consider li-ion, because they are the most common today.
The aforementioned danger of overcharging means the following: overcharging can lead to an increase in cell pressure and leakage. Therefore, the safety of battery operation is always ensured by an external electronic protection system against overcharging and overdischarging of individual batteries. It includes controllers that measure the voltage of each battery or block of parallel-connected batteries, and a switch for opening the electrical circuit when the voltage limits are reached. Thermistors are used to monitor the temperature of the battery.
Another disadvantage of Li-ion batteries is the fear of a strong discharge (overdischarge). The aforementioned protection circuit is powered directly from the batteries, and therefore if the cells are completely discharged, the circuit stops working and the cells are not charged, in addition, a deep discharge negatively affects the internal structure of the cells themselves. It is believed that the optimal range for the operation of li-ion cells is 20-100% of the charge, the output below 20% leads to faster aging of the cells.
The service life of Li-ion cells is calculated not only in years of service, but also in charge-discharge cycles, as a rule, until the capacity is reduced by 20%, they provide 500 - 1000 cycles. The further behavior of the elements is rather difficult to predict due to the large number of cells in the battery, most often there is a gradual decrease in capacity, sometimes abruptly, so the protection system keeps track of the number of cycles. On older models of batteries, when a certain cycle value was reached, the protection system closed the battery, and it was not possible to use it. The ability to close the battery when a certain number of cycles is reached remains today, just the number of cycles prescribed in the battery is large enough, and the aging of the elements, and therefore the drop in capacity, occurs earlier. As a rule, the counter value can be reset to zero, but do not forget that using such a battery is somewhat unsafe, the cells in the battery age unevenly, which means that they are also charged and discharged unevenly.
There is another difficulty associated with the counter, what is to be counted as a charge-discharge cycle? Full discharge and full charge? But it is not recommended to completely discharge it. And whether to read a short-term disconnection from the network in a loop? Most modern batteries do not charge if the current charge is more than 90-95%, this avoids unnecessarily high rates of charge-discharge cycles. The figure 90% -95% is relative - on some laptops it can be edited with special utilities.
As for the storage conditions, there is no unambiguous information on this issue, the most common is the opinion that it is necessary to store at a charge of 40% periodically (once every two to three months) recharging to this value.
In general, Li-ion batteries perform best at room temperature. Operation at elevated temperatures dramatically shortens their lifespan.
At low temperatures, battery performance decreases. A temperature of minus 20 ° C is the limit at which Li-ion batteries cease to function.
Battery repair is required in two cases:
1. The battery holds little. She kept the new one for an hour or two or three, and now it is 5-15 minutes. Conclusion - bad elements. Solutions to the problem:
a) buy a new battery.
b) buy new elements and revive the battery yourself.
2. The battery does not hold at all. Again, there are two options:
a) buy a new battery
b) buy new elements and revive the battery yourself.
As you can see, there are few problems, and there are also few solutions.
Option b) New elements are definitely needed. 4-6-8-9-12 cell battery - accordingly 4-6-8-9-12 new cells are needed. Just replacing a dead group won't help. Why? The old elements have one capacity, the new one will have a different one. Accordingly, a disbalance will appear on the groups of elements, and the electronics will simply turn off this battery.
Means:
1. We need ALL new items. It is recommended to set the capacity of the elements not less than the nominal one. Those. you had 1800mAh cells - you can put 1800, 2000, 2100, 2200 mAh. There were 2000s - put 2000, 2100, 2200. If, of course, the difference in price is small. If this criterion is important (prices) - then take the elements of the native denomination.
2. We open the battery.
3. The elements must be welded in the same way as the relatives are welded. Look for people who have the right equipment. You can't just solder. Some people say “not recommended”, but believe me - it is NOT.
4. It is necessary to disconnect the elements from the electronics from the greater plus to the smallest. This can be determined visually in most cases. If it doesn't work, arm yourself with a tester.
5. Before welding the elements, connect them all together at night: all the pluses to the pluses, the minuses to the minuses. This is necessary to equalize the potential on the banks.
6. The battery is opened, new elements are purchased, welded like the old ones, the old ones are removed. In theory, all that remains is to solder the new elements to the electronics, and hurray. No, no hurray. It's all about the same electronics. She remembers everything about your old elements - the number of cycles performed, the capacity of the elements, etc. If your battery had a capacity of 4000mAh, and after a year or two or three of its operation its capacity became 200mAh, then even if you substitute new elements into the battery, the electronics "will not believe". The conviction of electronics that it has new elements is called flashing (reset, zeroing) the firmware. What tools are used to do this, see the heading "HARD - hardware that is needed to repair laptop batteries"
7. Now you need to determine which bundle you will be dealing with. The term "bundle" appeared due to the fact that, as a rule, a pair of microcircuits is used on electronics: a control controller and a memory in which various useful data are recorded. There are batteries that have only memory on the electronics, or only a controller. But out of habit, we will continue to call them "bundle". Look carefully at the electronics board. The controller is usually the largest microcircuit on the board. Memory, as a rule, is an 8-pin microcircuit, such as the 24C64,24C32 series and the like.
eight.The bundle was identified. Now the question is what and where to change in order to reset the firmware. Some controller manufacturers do not hide this information, and describe everything in detail in datasheets. After reading and understanding the datasheet for your controller, you will know what and what needs to be changed. In some cases, battery manufacturers hide information, and it is extracted bit by bit. But then it is embodied in programs that can be used for repairs.
9. We connect the elements to the electronics from “ground” to “plus”. Those. first "earth", then "plus" of the first element, then the second, and so on. - until the very last.
11. So, if the goal is achieved: the laptop runs on battery for the prescribed hour or two or three (like new), the charge and discharge curve is uniform - then we can be proud of ourselves and consider that we have achieved success.
Video (click to play). |
Read SMbus data via laptop battery connector.
Saving SMbus data to a text file.
Saving data in its own BQD format (BQ208X data file), for further use in cloning bq208X microcircuits.
Reads and writes all memory chips used in laptop batteries.
Reading and writing data from flash memory and EEPROM in microcircuits with integrated memory such as: BQ2083, BQ2084, BQ2085, PS401, PS402, BQ20Z70, BQ20Z80, BQ20Z90.
Saving data from flash memory and EEPROM in BIN format.
Resetting (zeroing) the microcircuit parameters to the initial (factory) parameters in one click of the mouse.
Clone password protected ICs with integrated flash memory (bq208X) to new or non-password protected ICs.