In detail: do-it-yourself laptop battery repair from a real master for the site my.housecope.com.
Modern man is becoming more and more mobile in all spheres of life. And if quite recently stationary computers were in vogue, now laptops have firmly come into use. With their help, you can carry with you all your documents, contacts, programs on business trips or on vacation. Also with a laptop, you always have multimedia entertainment and games at your fingertips. You can take your laptop with you on the plane and watch your favorite movies during the flight. But all this is possible only if the laptop has a working battery. When a laptop battery fails, it turns into a desktop tethered to an outlet. If the battery fails, you can buy a new one. But a situation may arise when batteries for your laptop model have ceased to be produced due to its obsolescence. Then you can start repairing the battery. Today we will talk about how to repair a laptop battery.
Modern laptop models are equipped with lithium batteries. The battery life of this type is 400-500 charge-discharge cycles. After that, the battery loses more than half of its original capacity and runs offline for less than an hour. In time, this can be an interval from 1 to 4 years, depending on the intensity of use. More information about lithium-ion and lithium-polymer batteries can be found at the links provided.
- battery cell wear. Or the failure of individual cans. It is individual lithium batteries (cans) as part of the battery. At the same time, the controller remains in working condition, and the repair comes down to replacing the cans, also called “repacking” the battery;
- deep discharge of batteries. In this case, the problem is that the controller is blocking the charging of the cans. Battery repair in this case can be reduced to balancing the entire assembly using a special charger or to charging each element separately;
- failure of the controller or its individual elements. The controller is a printed circuit board. If it breaks down (for example, some elements burn out), the repair comes down to replacing it.
Video (click to play). |
laptop battery inside
We advise you to additionally read the material on how to perform a laptop battery test.
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To repair a laptop battery, you may need the following:
- Knife, scalpel, screwdriver and other tools for opening the battery case;
- Soldering iron, soldering acid, tin;
- Multimeter;
- Multifunctional charger (balancer). Example, iMAX B6;
- New lithium batteries, glue, electrical tape.
This stage is not as simple as it might seem at first glance. Most laptop battery cases are glued together. This makes them extremely unrepairable. There are models that are assembled on latches, but this is an exception to the rule. There are even cases made of solid plastic. In order to get to the battery cells in such models, you will have to cut them, and glue them after repair.
Opening a laptop battery
But most battery cases are held on with glue. To disassemble them, it is recommended to slightly heat the plastic along the seam and lightly tap with a hammer. Next, use a scalpel, knife, screwdriver to pry the plastic along the seam and gradually open the case. Control the force so as not to pierce the plastic and damage the lithium cells. This may cause them to ignite.
After disassembling the case, the first thing to do is visually inspect the battery assembly.
Check the controller for burned out cells and the batteries themselves. On normal banks there should be no smudges, swelling, damage.
Next, use a multimeter to check the voltage at the terminals of the connector that connects to the laptop.
Checking the voltage at the battery connector
If this does not work, then you will have to disassemble the assembly, unsolder the battery cells and work with each separately. If they can be brought out of their stupor, then good. If not, then battery repair will involve replacing the cans.
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If you have to change the battery cells in the battery, first make a scheme for assembling your battery. That is, sketch the arrangement of elements with the designation of positive and negative conclusions. Also put on the paper the connection of the assemblies, the places of their soldering to the controller board. Remember where the thermal sensor was soldered in the circuit, if there is one in your battery.
Before you repair a laptop battery, you need to purchase new cans that are similar in parameters to your old cells. The bank in the laptop battery is a 18650 battery.
It is difficult to give advice for all occasions here. You need to look at what kind of batteries it is in each case. Most often, 18650 lithium batteries with a voltage of 3.7 volts and a capacity of 2200 mAh (2400, 2600) are installed in laptop batteries.
After new batteries are found, you can start replacing the cells.
Lithium 18650 battery
After soldering and all battery assembly operations, check the voltage at the connector terminals. The value should be near the nominal value for your battery. After that, the body is assembled. If it has latches, then everything is simple. If the case was glued or solid, then the task will be more difficult. You will have to glue it with some kind of glue for plastic or universal. If it doesn't work, you can try to fasten it with electrical tape.
After that, the battery is inserted into the laptop and charged, if necessary. You can spend a couple of charge-discharge cycles, drive the battery with some programs. You can look at the programs that calibrate the laptop battery. Now do-it-yourself laptop battery repair is completed.
In conclusion, a few words about how to properly maintain a laptop battery.
- If you often turn on your laptop from the outlet and use it mainly at home, then free the battery from the load. Charge it and take it out of the laptop. Your laptop will work quietly from the mains power supply. The only negative with this approach is that when the power is turned off, you will not be able to save data, unless you work through a UPS;
- If you do not use the laptop for a long time, then charge the battery by 50-60% and store it separately. Keep it out of direct sunlight and away from heat sources. Once every 2-3 months, carry out a charge-discharge cycle of the battery;
- Make settings on your laptop and operating system that help save battery power. This is setting an energy-saving mode, reducing the brightness of the display (not at the expense of comfort), turning off Wi-Fi and other wireless modules if they are not required.
Laptop batteries are expensive equipment, so if you have an old laptop that works fine but needs a battery replacement, then before you consider whether or not to discard your dead laptop battery and replace it with a new one, you'll want to know how you can still revive a dead or dying battery if it is at least 60% of the total capacity. Fortunately, there are many ways to help recover a dead battery, some of them are technical, some of them are beautiful, and some of them are strange.
But before moving on, you should also be aware that it depends entirely on the battery and the factors that led to its death, although the process may or may not work. But, it is worth giving a try to revive the battery using these methods before buying a new one.
Actually, it sounds ridiculous that freezing a dead laptop battery can bring it back to life, but it's true. You can freeze your laptop battery and thus prolong its life. To do this, follow this procedure on how to do it:
Step 1: First, remove the battery and place it in a sealed bag or plastic bag.
Step 2: After that, put the bag in the freezer and leave for 12 hours. (You can also leave it for a longer period, but not more than 24 hours)
Step 3: Once you take the battery out of the refrigerator, remove the plastic bag and let it warm up to room temperature.
Please note: once it warms up, make sure you wrap it in a towel and wipe off any condensation.
Step 4: insert the battery and charge it fully.
Step 5: Once it is charged, unplug it from the mains and let the battery discharge until it is completely discharged.
Then repeat steps 4 and 5 at least 4 times, fully charge the battery and then discharge it completely.
Note: this process is performed only on NiCd or NiMH batteries. Avoid trying this method on a lithium battery as it will only make things worse for the battery. Unfortunately, there is no way to regenerate a lithium battery, but it may help extend battery life. We follow method 2.
If you have a lithium-ion battery installed, you can extend its life by cooling your laptop. In case you have a laptop that gets really hot while working, it can damage the battery and shorten battery life.
I have personally tried this method on my Sony VAIO laptop and have greatly improved the laptop's battery life.
This process is not necessary for a new battery, but if the battery dies, then it is a fairly old battery. So, in this case, the inter-verification test will be beneficial for her. Battery recalibration is done because in some cases the OS cannot figure out how much power is left in the battery. This happens when the laptop is always plugged in or if the battery has never been removed from the laptop.
If your battery isn't charging to 100%, let's say only 95%, or if the OS says you're experiencing 35 minutes of battery life but the machine dies sooner or much later, then your laptop battery needs to be calibrated. There are many laptop-specific calibration tools available online to do the process automatically, but if you have to manually calibrate the battery, follow the process below.
Step 1: first, charge to 100% or the maximum the battery can reach and then leave it to cool down for 2 hours.
Step 2: After that, turn off the power and let the battery drain. You can do this in two ways, first let the battery drain while the laptop is running and then set it to sleep or hibernation by about 3 to 5%. Also, you need to make sure the display stays on until it either turns off or goes to sleep.
Step 3: next, let the machine be turned off for 3 to 5 hours > then turn the laptop back on and charge it to 100%.
Hopefully after doing this your laptop should be able to give you a more accurate reading of the actual battery capacity.
If your laptop has a removable battery, then try removing the battery while plugged in. You need to check at the same time how the laptop will work normally with the battery removed.Although, if the laptop is working fine and connected to a power source all the time, you can simply remove the battery.
Chemical reactions continue to occur in the battery whether it is installed in a laptop or not. But, it can increase battery life since the battery is cool when it's plugged in.
But, you also need to make sure that the operation of the laptop will not shorten its life, otherwise the laptop will immediately die, and this may lead to data loss. But if you didn't find this method worthwhile, then follow the last best way.
In this method, you need to charge the battery to 100% and then unplug the laptop from the mains and when it dies (less than 5%), then plug it into the computer and charge. Conversely, it shortens battery life on a new lithium-ion battery; so in this case, you can't let the level drop from 35% to 45% and then charge it from 75% to 85%. This will apparently be aiming for better battery life, as this method won't use as many charges and recharge cycles.
Many users of computer technology ask one question: how to repair a laptop battery with your own hands? The question is quite justified, since the breakdown of such a component makes the computer device itself useless. Without a battery, it is impossible to turn on a laptop without using a cable, which negatively affects the main task of a laptop - mobility. In the service center, such work will cost a considerable amount, and the purchase of a new element will be even more expensive. Today we will consider the most popular instructions and deal with the existing causes of breakdowns and incorrect operation.
During operation, the battery of the device loses its original energy capacity, which directly affects the battery life of the device in direct proportion. If your laptop only works for an hour after a full charge or completely stops turning on without using a cable, then you should not run to the first store you come across and buy a new component, since in some cases you can repair the part yourself at home.
How to repair a laptop battery and where to start? Let's pay a little attention to diagnostics.
If the battery began to discharge very quickly, then you should first calibrate this component. The most convenient and reliable way is to use third-party software from any of the manufacturers:
- If you are the proud owner of a laptop from the manufacturer Lenovo, then there is an Energy Management utility for you.
- For owners of Acer - Care Center.
Important! Detailed information about the program can be found on the Internet, specifying the model of your device.
The bottom line is that you just need to run the utility through the functional mode, in which your battery is completely discharged and charged again.
Important! Remember that during calibration it is not recommended to turn off the power supply and cut off the power supply, as well as use the laptop for your own purposes.
The process itself takes about three to four hours. Some problems can be corrected with this calibration and the battery will return to its original performance immediately. If these procedures did not bring you the desired result, then we recommend that you familiarize yourself with other methods.
How to fix a laptop battery? You can try to interfere with the design of the device if the calibration could not give you the desired result. First you need to prepare a little and get the following tools:
- Special dummy knife.
- Measuring device. Perfectly for such tasks, the usual “TSESHKA” or any other multimeter is suitable.
- Soldering iron with power parameters not exceeding forty watts.
- Several bulbs for a car with power parameters of 21 watts.
- Special technical cyanoacrylate adhesive.
As you may have noticed, batteries for any laptop models are not designed to be disassembled, so you will need to resort to using a breadboard knife or other sharp object in order to pry and open the case. Next, you need to follow the following algorithm:
- Locate the seam on the surface of the battery and cut it carefully. Carry out these steps with extreme care so as not to damage the internal components.
- Next, determine what type of battery your battery is, as this information will greatly affect the course of work:
- In new models, lithium-ion batteries (Li-ion) are most often installed.
- If your device is older than three years, then a Nickel-Metal Hydride (NiMH) battery may also be inside.
The following steps depend on the type of battery installed.
How to fix a Ni-MH-type laptop battery? The following detailed instructions will help you:
- Determine the exact number of power components inside the device case.
- Multiply this number by a factor of -1.2 to select the nominal battery voltage.
- Use a soldering iron to solder car bulbs to the battery terminals that are connected in series.
- Use a multimeter by setting the measurement limit to twenty volts. Check the voltage values on the lamps. If the parameter values correspond to the nominal values, then you can proceed to the next paragraph of the instruction. If the values are less than the nominal values, then it is best to set the meter to a limit of 2 Volts and check the voltage values on all individual elements.
Important! It is best to make marks with a marker on those elements whose voltage is less than 1.1 Volts. If you find such elements, then they will need to be replaced in the future.
- Take a few more light bulbs and attach them to each element. Solder the wires and leave the whole structure for 12 hours to completely drain the battery.
- Now use the laptop power supply and one lamp, which is connected in series to the battery batteries. Set the voltages for each component to 1.1 volts, then fully charge the battery device.
- Discharge and charge the part two more times.
- Now glue the case and check the correctness of the work done by connecting the power device to your laptop.
Important! If you did not succeed in achieving the desired result, then you will have to resort to replacing all the elements at once.
Is it possible to repair a battery from a different type of laptop? Let's take a closer look at the answer to this question.
Important! Working with such batteries is dangerous, so be extremely careful when handling such parts. Make sure the battery is completely discharged before starting work.
To restore you will need to do the following:
- Determine the exact number of batteries and multiply the resulting number by a factor of - 3.7. The resulting value is nominal.
- Connect the light bulbs to the extreme terminals of the elements that are connected in series. To connect, you will need to use a soldering iron.
- Record the voltage level. If this value corresponds to the nominal value, then you can immediately proceed to the fifth paragraph of the instruction.
- If the values are less than the nominal, then unsolder the controller and all contacting elements, using a measuring device, check the values of each separately. If the measured number is less than the nominal, then leave a mark with a marker for later replacement.
- Discharge all elements with car bulbs to a value of 3.2 Volts.
- Reassemble the battery and charge it fully.
If all the steps were performed correctly, then the laptop should work without a cable.
Important! Let's not lose sight of another problem when the power elements have not been used for a very long time.If you have not used the battery for a long time, then the threshold voltage level on it will decrease, at which the protective controller is activated. In this case, the component will not be charged, and the output voltage at its terminals corresponds to zero.
Now you know how to fix the laptop battery yourself without going to a service center. Improve your knowledge and get new useful experience in working with electronic devices!
- Chemistry - type of battery, for example Lithium Ion;
- Design capacity - the design capacity of the battery, that is, the maximum capacity that the battery will have during its manufacture;
- Full charge capacity - the maximum value of the battery charge;
- Current capacity - the current value of the battery charge;
- Voltage - the current value of the voltage on the battery;
- Charge rate - the rate of charge / discharge of the battery.
But we will be more interested in the remaining battery life, it can be determined by dividing 'Full charge capacity' by 'Design capacity'. The lower it is, the more the battery wears out.
Let's calculate the battery life, the information of which is shown in the figure: (40626mWh / 57720mWh) * 100% = 70.4%.
The Toshiba laptop has been in operation for almost 5 years in the mode of almost constant network connection, it feels like the battery life has decreased by 30% and in addition the battery began to overheat: when charging, it was uncomfortable to hold the laptop on your lap, and even if you didn’t turn off charging when you reached full charge laptop overheated and shut down. It was possible to put up with a 30% loss of capacity, but I did not put up with overheating and shutdown.
My further experience in repairing laptop batteries can be found in the following articles:
How to disassemble a laptop battery
How to test batteries.
How to assemble a battery.
The built-in battery allows the laptop to work autonomously for about 3-4 hours. The battery often serves well for no more than three or four years, but sometimes problems begin much earlier. Battery failure significantly affects the performance of the laptop. The first sign of a malfunction is an alert from the operating system recommending a battery replacement. The message appears when the battery capacity is already quite reduced, and it cannot work fully.
It is logical to start with the "composition" of the battery on this portable device.
The battery is from four to eight rechargeable cells placed and soldered in the case. This often leads to the false conclusion that replacing the battery on a laptop is the only way out of the situation in the event of a malfunction and defective operation of the device, performance can be restored in other ways.
The battery is powered by built-in batteries slightly larger than AA batteries, they differ from AA batteries in capacity. Thanks to such elements, it is possible to restore the battery by replacing defective batteries with new ones.
The main element of the battery is a microcircuit or microcontroller. This element is responsible for the operation of the battery, and also displays all the characteristics on the screen (state of charge, battery temperature, and so on).
To date, laptops use lithium-ion and nickel-metal hydride batteries. These types of batteries have replaced nickel-cadmium batteries due to their higher capacity and the absence of the so-called memory effect.
Lithium-ion batteries deteriorate quite often and relatively easily - they do not tolerate strong heat or cold, and you also need to be careful with charging. If the battery is over-discharged, it may fail. Also, do not charge it for too long - this can also affect performance. Another reason that can easily ruin a battery is non-use.If the battery is in the laptop case, but the computer is running on mains, or if the laptop has simply not been used for a long time, the battery often cannot please with the same activity.
A short circuit can even provoke an explosion. That is why a microcontroller is needed, which regulates the operation of all elements, and also protects against possible emergencies.
However, if the battery still holds a charge much worse, if earlier you could use the computer offline for about 2 hours, and now the battery usage time barely reaches thirty minutes, and the system displays already familiar messages, something should be done.
- Calibration. Repairs can be made by calibration, which is performed by programs from the manufacturer. The task of this operation is to eliminate inconsistencies in the operation of the microcontroller and the battery power supply. Quite often, the battery capacity is instantly reduced to 30%, and this method allows you to return to working capacity;
- Recovery. Elements that no longer function are removed and replaced, then soldered into an electrical circuit;
- It is necessary to reprogram the device with further calibration. Thus, you can return the battery to service;
- Replacement. If the calibration and recovery do not work, then you can not do without replacing the battery.
All elements must be of the same resistance. You need to install them only discharged, about 3.6 V.
Often products are sold charged. Then you should use a 5-10 ohm resistor. We discharge the elements all together, connecting them in parallel (“+” to “+”, “-” to “-”).
We note right away why it is extremely undesirable to install charged elements. If you insert charged cells, the device will attempt to charge the cells. If the charge does not go (and it will not go, because there is nowhere else), then the system will perceive the elements as inoperable or continue charging, which can lead to quite serious consequences - failure of the laptop or even fire.
- If the preparation is completed, you can proceed with the installation of new elements;
We perform the replacement in the following order: first we remove unnecessary elements (you need to start from the larger “+” to the smaller). New elements are placed in the reverse order - we install the element that is on the right, and first “ground”, then “+”, then insert the following particles in turn. Next, you need to check the quality of the work performed and soldering.
- Now you also need to carefully return the case to its original state, put the covers back in place, then insert the battery into your laptop. We connect an external power supply, we charge.
After the completion of the charging procedure, we check the performance of the battery. Battery life should improve significantly - an average of one and a half hours.
If everything went well, the performance of the device has been increased - congratulations on the end of the work!
Here are some tips for using the battery on a laptop in order to extend its performance.
- If your laptop is often powered by an external power source, it is best to remove the battery and store it separately in a cool place. But do not forget to "drive" the battery. At least a few times a month, it is necessary to fully discharge and charge the battery. Otherwise, do not be surprised if after a break in use it refuses to work;
- The display consumes a lot of charge, so if you want to increase the battery life of the laptop, reduce the brightness to the optimum;
- Wireless networks also have a big impact on battery life. It is advisable to turn off Wi-Fi when not in use. If possible, use wired channels;
- We recommend that you use notebook workflows to conserve power. Operating systems already include designed schemes to conserve power. This will also help increase battery life.
Do you still have a laptop battery? You are a happy person.Played in the box before the warranty expired? You are just lucky.
Dead the next day? Then read on.
Unlike older nickel-cadmium (Ni-Cd) and nickel-metal hydride (Ni-MH) batteries, lithium cells tend to die in an instant. Yesterday it worked, and today the laptop from the battery turns on for a fraction of a second, when you try to charge it, the yellow indicator lights up for a couple of minutes, then the charging turns off, and the software monitoring of the battery reports its death. Buying a new battery is the best way out, but expensive, and even if your laptop is not from IBM or a similar brand level, you won’t be able to find it. In Moscow, there are firms that solder lithium cells in batteries; for example, our gardener found one, soldered it for some miserable $ 5, the battery works, but the charge indication, alas, is incorrect (the battery controller is individually configured by the factory for the installed elements, but the company does not know how to do this). I will try to offer a method for repairing a laptop battery with my own hands, devoid of this drawback.
We once wrote that cylindrical lithium cells contain a circuit breaker, which is activated when the pressure inside the cell rises. It is this circuit breaker that most often causes the battery to fail. The circuit breaker does not return to its normal state after operation, but you and I do not live in America, but you know where.
Along the way, I will make an assumption about the reason for the operation of the protection. The pressure inside the cell can rise either due to abnormal operation of the charging circuit (which is unlikely and ultimately requires the entire battery to be replaced), or due to overheating. Overheating during the charging process, perhaps, is excluded - the battery controller should monitor its absence. There remains overheating during discharging, that is, a large load on the battery, coupled with a high ambient temperature (or simply storage, again at a high temperature). But this is just a guess.
Notebook battery repair technology is applicable to 16550 type cylindrical lithium cells and similar designs. So, the battery will have to be opened. It all depends on your patience, accuracy and strength of gluing (and the body of all batteries is glued). We separate the halves exactly along the seam, without putting the tool deep into the battery, especially from the side of the connector. If both the case is opened and the fingers are intact, go to step two.
To determine a faulty element out of four or six (rarely eight), you will need a tester or multimeter. If the battery has expired a long time ago, there may be more than one defective cells, and, accordingly, there will be more work. We crawl to the contact pads and measure the voltage on the elements: for normal ones it is 3.9–4.1 V, for faulty ones it is several millivolts (if there are six or more cells in the battery, check that there are no parallel connected ones - for diagnostics they will have to be disconnected ).
We disconnect the defective element from the battery (usually it is spot-welded to metal strips, they can be carefully torn off). Now our task is to get to the circuit breaker, and it is under the positive cover. Here you can use a knife, side cutters or other improvised tools to open the “tin can” at least half. But again: do not stick the tool deep - you can close the contacts of the element or break the tightness. Under the lid you will see an aluminum membrane, sometimes flat, sometimes convex. And it should be concave. It is to this initial state that it must be brought using some not too sharp plastic object (close the element with a metal one). It is necessary to press the membrane gently so as not to pierce it through, and along the way, you can control the voltage at the terminals of the element. As soon as it jumps to the required 4 V, for reliability, tighten the membrane a little more. It remains to close the “can lid” and solder the contact strips to the element, trying not to overheat the latter, otherwise the membrane will be squeezed back out.And of course - to return everything to the plastic case, gluing it along the seam with dichloroethane.
In this topic, lay out the software necessary for repairing the battery, the information you need to know during repairs, typical malfunctions and other necessary information, do not ask questions in this topic.
Laptop battery. Accumulator battery (other names: battery, battery) - this is one of the main devices that distinguishes a laptop from a desktop machine, although this does not affect the operation of the laptop as such, but still you still want to have a working battery, if only so that you do not turn off the laptop move from the room to the kitchen.
Let's see what kind of batteries are in principle:
NICKEL-CADMIUM BATTERY - (or NiCd for short) nickel-cadmium;
NICKEL METAL-HYDRIDE BATTERY - (or NiMH for short) nickel-metal hydride;
LITHIUM ION BATTERY - (or Li-ion for short) lithium-ion batteries.
The latter are the most common and are considered to be the best batteries. Is it so?
The emergence of NiMH is due to an attempt to overcome the shortcomings of nickel-cadmium batteries.
Eventually:
30 - 50% higher capacity compared to standard NiCd batteries;
Less prone to memory effect than NiCd. Periodic recovery cycles should be performed less frequently;
Less toxicity. NiMH technology is considered environmentally friendly.
Another type of popular battery is Lithium Polymer. The difference from Li-ion lies in the name itself and lies in the type of electrolyte used, it is understood that a dry solid polymer electrolyte is used, but today technologies do not allow such an element to be made, therefore gel
hot electrolyte, and as a result we get some kind of hybrid. Such batteries do not belong to either pure li-ion or Li-pol, and it would be more correct to call them lithium-ion polymer, however, manufacturers call them lithium-polymer to promote batteries. As for the pros and cons of li-pol, they are exactly the same as those of li-ion, so further we will consider li-ion, because they are the most common today.
The danger of overcharging mentioned above means the following: overcharging can lead to an increase in pressure in the cell and depressurization. Therefore, the safety of battery operation is always ensured by an external electronic protection system against overcharging and overdischarging individual batteries. It includes controllers that measure the voltage of each battery or a block of batteries connected in parallel, and a key to open the electrical circuit when the voltage limits are reached. Thermistors are used to control the battery temperature.
Another disadvantage of Li-ion batteries is the fear of a strong discharge (overdischarge). The aforementioned protection circuit is powered directly from the batteries, and therefore if the cells are completely discharged, the circuit stops working and the cells do not charge, in addition, a deep discharge negatively affects the internal structure of the cells themselves. It is believed that the optimal range for the operation of li-ion cells is 20-100% of the charge, an output below 20% leads to faster aging of the cells.
The service life of Li-ion cells is calculated not only in years of service, but also in charge-discharge cycles, as a rule, until the capacity decreases by 20%, they provide 500 - 1000 cycles. It is rather difficult to predict the further behavior of the cells due to the large number of cells in the battery, most often there is a gradual decrease in capacity, sometimes abruptly, so the protection system keeps track of the number of cycles. On older battery models, when a certain cycle value was reached, the protection system closed the battery, and it was not possible to use it. The possibility of closing the battery when a certain number of cycles is reached remains today, just the number of cycles prescribed in the battery is large enough, and the aging of the elements, and hence the drop in capacity, occurs earlier. As a rule, the counter value can be reset, but do not forget that using such a battery is somewhat unsafe, the elements in the battery age unevenly, which means that they are also charged and discharged unevenly.
Another difficulty is connected with the counter, what should be considered as a charge-discharge cycle? Full discharge and full charge? But it is not recommended to completely discharge. And whether to read the cycle of a short-term disconnection from the network? Most modern batteries do not charge if the charge is currently more than 90-95%, this avoids unnecessarily high rates of charge-discharge cycles. The figure of 90% -95% is arbitrary - on some laptops it can be edited with special utilities.
As for storage conditions, there is no unambiguous information on this issue, the most common opinion is that it is necessary to store at a charge of 40% periodically (every two to three months) recharging to this value.
In general, Li-ion batteries perform best at room temperature. Working at elevated temperatures dramatically reduces their service life.
At low temperatures, battery efficiency decreases. A temperature of minus 20°C is the limit at which Li-ion batteries stop functioning.
Battery repair is required in two cases:
1. The battery does not last long. She kept a new one for an hour, two or three, and now 5-15 minutes. Conclusion - bad elements. Solutions to the problem:
a) buy a new battery.
b) buy new elements and revive the battery yourself.
2. The battery does not hold at all. There are two options again:
a) buy a new battery
b) buy new elements and revive the battery yourself.
As you can see, there are few problems and few solutions.
Option b) Definitely need new elements. 4-6-8-9-12 cell battery - respectively, you need 4-6-8-9-12 new cells. Simply replacing a dead group will not help. Why? The old elements have one capacity, the new one will have a different one. Accordingly, an imbalance will appear on groups of elements, and the electronics will simply turn off this battery.
Means:
1. ALL new elements are needed. The capacity of the elements is recommended to be set not less than the nominal. Those. if you had 1800mAh cells - you can set 1800, 2000, 2100, 2200 mAh. There were 2000s - put 2000, 2100, 2200. Unless, of course, the difference in price is small. If this criterion is important (prices), then take the elements of the native denomination.
2. We open the battery.
3. Elements must be welded in the same way as relatives are welded. Look for people who have the appropriate equipment. You just can't solder. Some say "not recommended", but believe me - DO NOT.
4. Disconnect the elements from the electronics from a larger plus to a smaller one. In most cases, this can be determined visually. If it doesn’t work out, arm yourself with a tester.
5. Before welding the elements, connect them all together overnight: all pluses to pluses, minuses to minuses. This is necessary to equalize the potential on the banks.
6. The battery is opened, new elements are bought, welded in the likeness of the old ones, the old ones are removed. In theory, it remains only to solder new elements to the electronics, and cheers. No, not cheers. It's all about the electronics. It remembers everything about your old cells - the number of cycles performed, the capacity of the elements, etc. If your battery had a capacity of 4000 mAh, and after a year or two or three years of operation, its capacity became 200 mAh, then even if you substitute new elements in the battery, the electronics will not believe it. The belief of electronics that it has new elements is called flashing (resetting, resetting) the firmware. For what tools this is done, see the heading "HARD - the iron that is needed to repair laptop batteries"
7. Now you need to determine which bundle you will be dealing with. The term "bundle" appeared due to the fact that, as a rule, a pair of microcircuits is used on electronics: a control controller and a memory in which various useful data are recorded. There are batteries on the electronics of which there is only memory, or only a controller. But out of habit, we will continue to call them the "bunch". Look closely at the electronics board. The controller is usually the largest chip on the board. Memory is, as a rule, an 8-pin microcircuit, for example, series 24C64, 24C32 and the like.
8. The ligament was identified. Now the question is what and where to change in order to reset the firmware. Some controller manufacturers do not hide this information, and everything is described in detail in datasheets. By reading and understanding the datasheet for your controller, you will know what needs to be changed and to what. In some cases, battery manufacturers hide information, and it is mined bit by bit. But then it is embodied in programs that can be used for repairs.
9. We connect the elements to the electronics from the “ground” to the “plus”. Those. first “earth”, then “plus” of the first element, then the second, and so on. - to the very last.
11. So, if the goal is achieved: the laptop runs on battery power for an hour or two or three (like new), the charge and discharge curve is uniform - then we can be proud of ourselves and consider that we have achieved success.
Video (click to play). |
Reading SMbus data via laptop battery connector.
Saving SMbus data to a text file.
Saving data in own BQD format (BQ208X data file), for further use in cloning bq208X chips.
Read and write all memory chips used in laptop batteries.
Reading and writing data from flash memory and EEPROM in chips with integrated memory, such as: BQ2083, BQ2084, BQ2085, PS401, PS402, BQ20Z70, BQ20Z80, BQ20Z90.
Saving data from flash memory and EEPROM in BIN format.
Resetting (zeroing) the parameters of the microcircuit to the initial (factory) parameters in one click of the mouse.
Clone password-protected integrated flash chips (bq208X) to new or non-password protected chips.