In detail: Husqvarna chainsaw 5200 do-it-yourself repair from a real master for the site my.housecope.com.
Husqvarna 5200 - Chinese fake, was in operation for more than 5 years. Over the years there have been no complaints about the work of the saw, but the time has come, and problems have appeared. The idle speed increased by itself, the chain did not stop, the idle screw did not help. I didn’t pay much attention, because it was possible to work. But gradually the problem intensified, the idle speed increased to such an extent that it was possible to cut without even pressing the gas lever. At some point, the saw stalled and completely stopped starting.
I was not particularly upset, since there was another saw on the farm, manufactured by another company. And the Chinese Husqvarna was quietly gathering dust somewhere in the corner, until it once again caught my eye. And once again I thought: is it possible to repair it? Of course, there was not even a thought about the service center, it was very far away, and indeed. sheepskin is not worth the candle. Decided to dig in and figure it out myself.
Searched the Internet, asked around on the forums. The answer is almost the same everywhere: carburetor or crankshaft oil seals. I bought a carburetor and changed it. The result is null. Well, as for the oil seals, the matter is more complicated, but still I decided to look. Began to disassemble gradually. When I removed the cylinder, I found a surprise. The gasket between the crankcase and cylinder was damaged. In fact, it was almost non-existent. From the gasket, only small pieces remained in the corners.
Unfortunately, there was nothing at hand to make a new gasket. I cut it out of thick cardboard, smeared it, installed it. Collected the saw, pulled the starter. The saw started up. A small adjustment of the carburetor, final assembly - and the saw worked for almost a year.
Video (click to play).
Then the same symptoms reappeared. I immediately thought that everything was repeating itself. Most likely, the paper gasket did not withstand the function assigned to it. Actually, that's how it turned out.
Below are a few photos, maybe someone will come in handy.
An example workflow. We unscrew five bolts, remove the top plastic cover. Remove the air filter, unscrew the candle. You can immediately remove the tubular handle, as it will interfere later when installing the cylinder.
Remove the muffler by unscrewing two bolts and two nuts (1,2,3,4).
We unscrew the two bolts (1.2) that secure the carburetor to the vertical rack.
We tighten two rubber tubes, remove the carburetor.
We unscrew the two bolts of the vertical carburetor rack and four bolts of the cylinder.
We take out the rubber tube from the hole in the vertical rack. Remove the cylinder together with the vertical stand. The photo below is the old gasket.
We take a sheet of paronite 1 mm thick and approximately 80x80 mm in size. Mark with a compass and cut a hole dia. 50mm. With an awl, we mark the centers of future holes for fastening, then cut them out with a scalpel right on the cylinder. To prevent the gasket from moving, bolts can be temporarily inserted into the holes already cut.
Cut off the outer edge of the gasket.
Home » Husqvarna 5200 Chainsaw Carburetor Adjustment DIY
Installing a carburetor chainsaw. Or how not to pay repairmen!
Using a chainsaw makes life much easier even for an amateur, and in some professions this tool is almost indispensable. However, like any relatively complex device, a chainsaw requires periodic maintenance. Due to untimely or inadequate maintenance and due to the impact of both planned and excessive loads, various malfunctions can occur.For professionals, interruptions or erratic operation of the saw reduces work efficiency or can lead to a ruined work day. One of the most common malfunctions is incorrect chainsaw carburetor setting, which goes astray due to unsuccessful adjustment attempts or switching adjustment screws for other reasons.
The following symptoms and malfunctions indicate the need for carburetor adjustment:
the engine starts with a deformation and stops almost instantly;
gasoline consumption is excessively high, the exhaust is too thick, the combustible mixture in the cylinder does not completely burn out;
chainsaw carburetor factory settings were knocked down (due to vibrations or unsuccessful adjustment attempts);
malfunction of the air purification system, which led to the ingress of debris into the fuel distribution mechanism;
significant wear of the piston group. carburetor setting in this case acts as a temporary measure.
It is clear that when dirt enters the fuel system with one installation, the problem cannot be solved. flushing is required. A worn piston requires a major overhaul. However, in all these cases, the carburetor is also tuned.
The carburetor is necessary to prepare the fuel-air mixture for engine power. If the proportions in this mixture are incorrect, engine operation is interrupted. If the proportions to the increase in the amount of fuel are not observed, the mixture is said to be supersaturated if the fuel, on the other hand, is unlikely. At work, the engine is both not the best way.
In different models of chainsaws, carburetors differ in design, but in principle they are similar in action. The air stream moves at high speed through the air channel. The damper blocking the channel allows you to change the speed of the air jet. Fuel through the atomizer is fed into the channel, where it mixes with incoming air, forming a fuel-air mixture. The resulting mixture enters the engine.
The pressure in the float chamber, where the fuel is before mixing, is almost equal to atmospheric pressure. But the air passage creates a vacuum so that the fuel is drawn into the air stream. The more the flap is opened, the faster the air moves, and the amount of fuel also increases. engine speed increases. Therefore, it is easy to imagine the principle of a carburetor.
For efficient, smooth operation of the tool, for maximum performance and at the same time economical fuel consumption, tuning is required. chainsaw carburetor. Before tuning, check the fuel and air filters. they must be clean. Most chainsaws are adjusted with three screws: idle, high speed, low speed. When the carburetor is set correctly, the following signs indicate:
The chain does not move at idle.
The engine accelerates smoothly and quickly.
The sound of the running engine is smooth, similar to the sound of a four-stroke engine.
How to tune the carburetor on a chainsaw Husqvarna Carburetor Adjustment on the chainsaw using three THL screws.