Boiler burning dry heating element 80 liters do-it-yourself repair

In detail: boiler burning dry heating element 80 liters do-it-yourself repair from a real master for the site my.housecope.com.

It is necessary to clean the Gorenje brand boiler from scale at home. I only heard that such a boiler has some cleaning features, since it has dry shadows. How to properly clean? What you should pay attention to?

There is nothing difficult to clean the Gorenje boiler from scale. The principle and algorithm of cleaning is identical for all boilers, regardless of the manufacturer and types of heaters in them. Only the design of the mounts is different.

To clean the boiler from scale, you need to turn off the valve on the cold water supply and both taps on the boiler. Be sure to disconnect the boiler from the mains! And drain the water from it. It is better to remove the boiler from the wall before disassembly, so it would be easier to work.

For some, the stumbling block is removing the cover. It can be removed easily, nothing needs to be broken and applied force, you just need to pry from the bottom with a screwdriver and pull the front panel out onto yourself. The lid is not screwed on, but simply inserted into the holes with two plastic pins.

Carefully remove the temperature control knob (clamped by a spring plate), it remains to unscrew the two screws and the cover is removed. Before disconnecting all the wires to remove the metal panel, it is advisable to first photograph them from different angles when assembling, this will come in handy during assembly.

The panel is removed, it remains to unscrew the flange, it is fastened with six M8 nuts. And before you is the whole ugly picture accumulated over the years of operation of the boiler. First remove the scale manually, clean with a cloth and a sponge. Rinse the walls of the tank with water from a hose. It is not necessary to clean the scale from the walls with metal objects; in this way, the protective layer can be damaged, and it serves as additional protection against corrosion. And of course, do not forget to clean the rubber gasket well.

Video (click to play).

An electric boiler is an effective solution to the problem of hot water supply for a private house. Such equipment, however, like any other, periodically breaks down.

If serious breakdowns have to be fixed at a service center, then any more or less experienced craftsman can do a small repair of the water heater with their own hands.

To minimize problems with the device, you should study its device and principles of operation. Usually, in private households, not flow-through, but storage models are used, which allow the use of electricity more efficiently. Such a device consists of a heat exchanger tank, inside of which a heating element is installed - a heating element connected to the power supply.

An important part of the device is the thermostat. This element allows you to maintain a constant temperature of the water inside the tank. Water flows through pipes to the heat exchanger. If its temperature is too low (and it usually happens), then the thermostat gives a signal and turns on the heating element.

Water is heated until it reaches the required temperature. After that, the thermostat works again and turns off the heating element. Hot water is taken from the tank and replaced with cold water, the heating process is repeated over and over again. This is a general diagram of the design and operation of a conventional storage water heater.

Flow models are arranged somewhat differently. They do not heat a static volume of water, but a stream. They use more powerful heating elements that start when the water is turned on and stop when it is turned off. To study in more detail the operation and device of a particular model, you need to carefully read the accompanying technical documentation.

The heater tank is a solid stainless steel container, one or two millimeters thick. No matter how resistant this material is to corrosion, nevertheless these processes periodically arise and develop, which leads to the flow of water from the device. One of the most common causes of such breakdowns is electrocorrosion.

To prevent it, you need to regularly, i.e. annually replace the magnesium anode installed inside. This element is designed specifically to prevent electrocorrosion. Over time, it wears out, and the owners of storage tanks lose sight of the replacement of this important part.

As a result, a tank that has served well for some time suddenly starts to leak. An incorrect state of the magnesium anode may also affect the state of the heating element. From the outside, the storage tank is usually enclosed in a metal or plastic case, and it also has a heat-insulating shell that prevents heat loss.

Damage to the outer shell and insulation is rare, usually due to careless handling of the device. Cracks and chips on the body of the water heater may not interfere with its operation, but this will lead to a deterioration in the properties of the heat insulator, and will negatively affect the operation of the device as a whole.

The inlet pipes for cold water and the outlet for hot water usually do not cause any problems if the heater is installed correctly. Typically, a water heater is equipped with two thermostats, one of which is designed to control the water temperature, and the second monitors the state of the first device.

Sometimes a third thermostat is also used, which determines the good condition of the heating element. In any case, a broken thermostat will have to be completely replaced. There are capillary, rod and electronic types of thermostats. Their design is different, but the principle of their work is similar.

The insulating gasket serves not only to seal the connection of the elements of the water heater, it is also necessary as an electrical insulator. This element is recommended to be replaced regularly at every maintenance of the water heater.

The temperature regulator shows to what temperature the water inside the device is heated. If this element breaks, the water heater will still perform its functions, although data on the degree of heating will not be received.

Failure of the heating element is a typical problem for both instantaneous and storage water heaters. This element works under high load and therefore wears out quickly. If the power supply is connected, but the water in the tank does not heat up, most likely the problem arose with the heating element.

First you need to check whether electricity is supplied to the heating element and thermostat. At the cable connection points, the presence of voltage is checked with a tester. If there is no power, you may need to replace the cable itself or check if the power has been cut off throughout the house.

If there is electricity and the cable is working, then problems arose with the heating element, which will have to be replaced, or with the thermostat. To figure out what exactly is broken, you need to remove the thermostat and check it with a tester. Testing the serviceability of the heating element is carried out as follows. First, the measuring scale of the device is set to a range of 220-250 V. Then the resistance is measured at the terminals connecting the heating element to the mains.

If there is voltage, disconnect the heating element from the network and check the potential at the terminals of the heating element. The lack of reaction of the tester will show that the device is faulty. If there is a reaction, you need to continue the diagnosis. First, disconnect the water heater from the power supply. Then the heating element is disconnected from the thermostat in such a way that the contacts of the heating element remain uninsulated.

Apply tester contacts to them and watch the reaction. If it is, the heating element is working, if not, you need to replace it.In this case, it does not matter which numbers the tester gives out, only the presence or absence of a reaction is important. These troubleshooting methods are suitable for both storage electric water heaters and flow type models.

To check the serviceability of the thermostat removed from the water heater, you need to set the adjustment knob to the maximum and measure at the inlet and outlet of the device. If the arrow of the tester remains calm, i.e. its position does not change, which means that the thermostat is faulty and needs to be replaced.

If the arrow deviates, then you need to continue testing. Now you should set the minimum position on the thermostat and attach the measuring probes of the tester to the contacts. It will not be easy to continue the diagnosis alone, you will have to fix the probes or ask someone to hold them in the correct position for some time.

After that, you need to take a lighter and heat the tip of the temperature sensor. If the thermal relay works, then the circuit opens, and the resistance on the tester scale goes down sharply, then the thermal relay can also be considered serviceable. If the system does not respond to heating, then this element is damaged and needs to be completely replaced.

Sometimes the water heater may stop working due to the operation of the thermal fuse as a result of dangerous overheating of the device. It is enough to correctly adjust the operation of the device so that it starts working in normal mode.

If the check showed that both the heating element and the thermostat are working, most likely there are problems with the control board. It is almost impossible to repair such an element at home. It will have to be replaced with a new one, and you will have to use the help of a specialist who will help you set up electronic equipment. Most often, you just need to contact the service center, where the desired element will be selected and installed correctly.

Tank leakage is a serious problem, which is not always possible to fix on your own. In some models, either the tank or the entire heater will have to be replaced. Sometimes the leak can be soldered, but care must be taken to restore the integrity of the outer casing and the thermal insulation layer. Usually such measures are insufficient and short-lived, soon the leak will occur again.

A water heater tank is most likely to leak if:

  • there was damage to the internal tank;
  • the heating element has deteriorated;
  • gasket leaked.

If water is leaking at the location of the heating element, it may not be necessary to repair the tank itself. A special gasket is installed in this place, a leak can be caused by damage to it. The gasket is replaced and thus solve the problem.

A water heater tank leak is usually due to neglect or lack of maintenance, which also includes replacing the magnesium anode. Another common problem is the lack of grounding. This can also lead to the development of corrosion processes and the occurrence of leaks.

If you need to replace the gasket or heating element, it is best to first dismantle the defective element in order to take it with you and pick up the exact analogue. Purchasing parts "by eye" can lead to unnecessary expenses. It is relatively easy to make such a replacement. But if problems arise with the tank, you will have to at least contact the service center. Immediately you need to find the documents for the water heater and clarify the warranty terms and conditions of service.

Regardless of the nature of the breakdown, before starting repair work, you must first turn off the power supply, remove the protective cover, disconnect the wires, pipes and drain the water. Wall models are usually removed from the brackets. The protective cover, which hides the connection point of the electrical wires and the fastening of the heating elements, may have a different position depending on the model.

On horizontal devices, this element is usually located on the left, on vertical heaters - at the bottom, and on small models - in front. In some devices, you first need to unscrew the main mounting bolt located in the center. Sometimes this element is hidden under a decorative sticker.

After that, you need to carefully remove the thermostat, and then remove the temperature sensor tubes. They must be handled very carefully. If the integrity of the temperature sensor tube is broken, liquid filler will flow out of them. As a result, the water heater will simply have to be thrown away and a new device purchased.

If there are stickers on the case that indicate the serial number, they must be kept, even if it interferes with the maintenance and repair of the product. This may affect the fulfillment of the manufacturer's warranty obligations, as well as facilitate the work of the service center employees.

The fact that there are problems in the operation of the device may be indicated by some changes in the mode of its operation. For instance:

  • increasing the time of heating water to a predetermined temperature;
  • the appearance of unusual sounds accompanying the operation of the device;
  • the appearance of impurities in tap water, a change in its color, smell or taste.

If at least one of these signs is observed, the water heater should be cleaned immediately. To do this, you will have to perform the following operations:

  1. Disconnect the device from the power supply.
  2. Remove protective cover.
  3. Disconnect electrical wires.
  4. Shut off cold water supply.
  5. Use a hose to remove excess water from the tank.
  6. Unscrew the bolts that hold the heating element.
  7. Remove the heating element and clean it from scale.
  8. Clean the inside of the drive from dirt and scale particles.
  9. Rinse the device thoroughly.
  10. Check the condition of the magnesium anode.
  11. If necessary, replace this element immediately.
  12. Wait until the tank is completely dry.
  13. Install the heater in place.
  14. Reassemble the device.
  15. Check the security of all fasteners.
  16. Connect the water heater to the power supply.
  17. Check for grounding.

The heating element should be removed carefully from the tank, the bolts may be too stubborn, sometimes the heating element is difficult to remove due to too much scale. The heating element is cleaned by mechanical or chemical means, as well as the removal of contaminants from the tank. If a large amount of scale is found inside the device, you should consider revising the operating mode of the water heater.

This phenomenon is often observed when the device has been operating at maximum power for a long time. It is recommended to set the maximum heating temperature no higher than 60 degrees in order to increase the life of the device and reduce the number of breakdowns. If the body of the heating device is energized, the heating element may have been deformed and ruptured, or there may be a breakdown in the control system.

A detailed video on diagnosing the condition, maintenance and self-repair of domestic water heaters can be viewed here:

Repairing a water heater is not so difficult when it comes to replacing some of its elements. In the event of a serious breakdown, it would be wiser to contact a specialized service center. Proper operation of the device and its timely maintenance will save you from many problems and costs.

The main cause of boiler failure is considered to be poor water quality. Because of this, scale forms on the surface of the heating element, the inner walls of the tank are susceptible to corrosion, which in the future entails more serious consequences and costly repairs in the service center. In addition, the water heater may stop working due to improper connection to the mains and hot/cold water circuits.

As for the latter, when connecting the boiler, it is imperative to install a safety valve between the pipe coming out of the tank and the cold water supply pipe, which will protect the tank from rupture during a water hammer. You should also connect according to the instructions and, no less important, do not confuse where something is connected. Sometimes situations arise that, if the installation is incorrect, the water heater does not draw water. Please note that in this case you should not panic. It’s better to look again at how to properly connect the equipment to the pipes and, most likely, you will understand why your water is not getting.

So that you understand how to repair a storage water heater in different conditions, then we will separately consider ways to repair all possible breakdowns with our own hands.

If the boiler does not heat the water to the desired temperature, but still makes noise when turned on, it means that scale has formed on the heating element, which you need to clean yourself. This is not difficult to do, you just need to disconnect the equipment from the network, drain the water from the tank and disassemble the case to remove the heating element. You will not have any difficulties with disconnecting the plug from the outlet, but draining the water can make repairs a little difficult. We immediately recommend watching a video tutorial that shows a simple method for solving this difficulty: