In detail: a suitcase on wheels DIY repair from a real master for the site my.housecope.com.
- remove a broken part or a wheel with a mount;
- buy an identical product;
- attach it in place of the old one.
By the type of fastening of the wheel itself, they are distinguished as solid (the wheel is soldered into the general structure) and prefabricated (the parts are untwisted, assembled separately without special tools).
Models of suitcases are available where the wheels are held by bolts or screws. This allows you to unscrew the damaged part with a screwdriver, and replace it quite quickly.
Wheels with rivets placed under the lining of the suitcase will require more complex manipulation. On the inside, an incision is made along two perpendicular sides. It is desirable that this be at the edges, since later non-factory seams will be less noticeable. Use pliers or wire cutters to loosen the rivets. The wheel is replaced with an old design or new holders are mounted. The lining is then sewn neatly.
In the absence of visible outer parts of the rivets or their breakage, the structure should be completely replaced and it is better to use the bolted method. Although it involves the same intervention under the lining layer, it will facilitate future repairs.
Often they use radical measures - they install new wheels with fasteners in a completely different place, and the old ones are knocked down.
Presentable appearance is just as important as the functionality of the suitcase; when buying new wheels, you should be guided by the principle of pairing (even if you need to replace only one) and identity (in terms of the location of the fastening, the sizes of fasteners and wheels).
Before changing the wheels of a suitcase, an old broken wheel is taken to the store. This will help determine both the dimensions and the style of the product, its color. Sellers will provide their recommendations, but do not forget that their goal is to sell at a higher price, and for the buyer the purchase principles are a symbiosis of strength, beauty, and affordability.
Video (click to play). |
It happens that it is not the wheels of the suitcase that needs to be replaced, but the broken legs. In this case, you need iron or wooden corners, or special plastic legs, which are sold at any hardware store. The variety of such products implies not only the color scheme, but also the size, height and width of the leg.
You can also replace the legs at home with the use of improvised means: in the presence of thick wire, a tool and, of course, manual dexterity. The basis for the repair in this case is to recreate the exact geometry of the broken leg.
»» Home »Made by hand» How to replace suitcase wheels
Replacing suitcase wheels
Judging by the statistics - this is the most popular blog page, however, it is not surprising - the season of vacations and suitcases, an integral attribute of the trip.
Let me clarify that this is not an advertisement for a workshop - this is an experience of independently replacing the suitcase wheels with other, more suitable for this - roller wheels.
Replacing the suitcase wheels with roller skate wheels
Suitcases on wheels often suffer from one defect (and, regardless of the manufacturer) - too hard and loud wheels. A suitcase rattles like a cart if not carried over a perfect surface.
In other words - too noisy suitcase wheels. How can the situation be rectified? At the same time, let's see how to remove the wheels from the POLAR suitcase.
The problem is in the wheels themselves from the suitcase - they are usually made of PVC, which does not add shock-absorbing properties to them. Further, under the cut, my solution to the problem on the new POLAR suitcase is to strike a preemptive blow to the wrong wheels of the suitcase!
Worn suitcase wheel
Either a new but too hard wheel
We disassemble. The technique depends on the characteristics of the suitcase, in our case we had to drill out the riveted bushings
The most important part is the new casters. The most suitable in all respects are roller skate wheels. They are sold in different diameters and quality. So you can choose the right ones. The wheels in the photo are polyurethane, with bearings. The rest of the fasteners are from a regular store. It is important - try to keep the new wheels not much smaller than the old ones - otherwise the suitcase will fall or cling to the road.
We install a new wheel (a regular bolt and nuts), after having lubricated everything with Castrol CV joint grease
Photo from the reverse side - counter nut so as not to unscrew from vibration
We attach everything back to the suitcase
Inside view (by the way, POLAR suitcases are good because everything is zippered and lining too - you don't need to juggle anything)
All the assembly work took about 10 minutes (along with a photo) and voila!
Test pilot Agrafena Ofinogenovna
This page is searched for by the following phrases:
replacement of wheels on a suitcase
how to replace a wheel on a suitcase
how to replace the wheels on a suitcase
change the wheels on the suitcase
suitcase wheels
replacement of wheels on a suitcase
changing wheels on a suitcase
changing a wheel on a suitcase
suitcase wheels
suitcase wheel
changing wheels on casters
Throughout the year, a person is waiting for the blessed time of vacations, remembering how great everything was (in most cases) the last time. And already to prepare for a new trip, pondering the upcoming trip and collecting money "in a pile". And now the long-awaited, but at the same time unexpected luck in the form of a “burning” tour came to the house. For packing 24 hours, we pack our suitcase and go!
Here are just a suitcase removed from the mezzanine shocks with its obscene appearance, and then we remember, yes there was a case, the wheel came off, but it does not matter, the trouble is that it is not known where it is. And one more, which is smaller, has fallen into disrepair and, most likely, the purchase of a new suitcase cannot be avoided. And this is an unplanned waste of money, which on vacation will not be superfluous. Therefore, we will make repairs.
First of all, it is necessary to remove the wheel arches from the attachment point, they are held on the body of the suitcase by some kind of rivets, the spreading tips of which (from the side of the interior of the suitcase) must be well squeezed "into a bunch" with pliers and then either knock them out with a weave nail (if not punch) with a hammer, or pull it out with the same pliers, hooking it onto the cap from the outside. It will not be at all difficult to do this, because this mount is essentially decorative. So the wheel arches are removed.
Next, we take the available wheels and go shopping or to the market in search of an adequate replacement. And don't ask for the wheels for the suitcase - you won't find it. Ask for inline skate wheels. You can easily find the bigger ones. But the middle wheel, of a smaller diameter, I found in a hardware store among furniture accessories, it was called a "support wheel". Please note that roller skate wheels have two bearings each, which means that they will not wear out, and the suitcase will move faster than the rolling one.
I note that earlier large wheels rotated on an axle with a diameter of 6 mm, and for new axles, a diameter of 8 mm is needed, but nothing needs to be drilled out, during operation, the old axles have already wiped the plastic of the holes just to the required size. The wheel is installed in the niche in the following order: the axle is passed into the hole in the wall of the niche, then a washer is put on without fail (to prevent the sidewall of the wheel from touching the walls of the niche), the wheel itself is installed, another washer, and the axle is inserted into the hole of the second wall. But the nut is screwed on after the niche is installed, but before it is fastened with screws.
The niche put in place is fixed with M6 screws with washers and a nut (it is better even with two - to counter)
He did not remove the supporting furniture taken in place of the middle wheel from the existing metal base, but sawed off the excess from it in order to fit into the niche. Due to the existing stop, the wheel did not fall into the niche due to the hole developed by the previous axis, but rose just as needed.
The assembled "undercarriage" would look no worse than the new one, if it were not for the wear of the bottom upholstery, however, "in working position" they are not visible. As for the performance indicators, they are clearly superior to the previous ones.
So I didn't have to buy a new "fellow traveler" for "from 2000 rubles and more." The suitcase is ready for further work and I dare to assure you of long-term use.
The best way to fix a suitcase is to take it to the workshop, where it will certainly be put back on its feet, or rather, on wheels. But what if you need to repair the retractable handle of a suitcase urgently, right during the trip? And the craftsmen sometimes ask for so much for their work that this money would be enough to buy a simple replacement for a broken suitcase. If you are not very worried about the aesthetic appearance of the case, it will be possible to repair it, even if you are, well, very far from nuts and bolts. How exactly can this be done? It all depends on the degree of damage.
When the handle breaks on the way, the beauty and durability of the repair is out of the question. It is important to do everything quickly and relatively reliably: so much so that you do not have to drag the suitcase in your hands to the very destination. And a real professional of express repairs - scotch tape will help us to do this.
So, the most common problem is a fracture of one of the retractable handle tubes. In terms of doing it yourself, the situation is very similar to applying a splint in case of a fracture in a person.
- Find a rigid frame that acts as a tire. It might be a small metal pipe, but in the field you usually have to rely on a pencil, ruler or comb - the stronger the better.
- An improvised splint is applied to the fracture site along the pipe.
- Now the fracture site is wrapped with tape or tape along the entire length of the tire, or at least 5-7 cm in each direction from the fracture.
Of course, folding the handle with the tire back will be unrealistic, so if you still have to check in your suitcase, limit yourself to simply wrapping the break with tape in several layers.
Not everyone takes scotch or duct tape with them on trips (but in vain!), So the short-sighted will have to try to replace this irreplaceable product with improvised means: a handkerchief, cling film from sandwiches, stationery clips, if they fit.
By the way, this method can be used even if the handle is broken in several places, practically crumbling. You just have to find a tire a little longer or increase their number, and you will need to wrap it up with tape more reliably.
So you brought a broken suitcase home, and now you have enough time to slowly deal with the problem and try to repair the telescopic system with your own hands. Let's say right away: without experience in welding and polishing metal, it will not work to make the handle look like new, so all aesthetes will have to go to the workshops.But if you only need functionality from a suitcase, you can improve the way to strengthen the rift by replacing the tire with a pin.
- Loosen the telescopic bolts and remove the broken part.
- Insert a reinforcement of the structure in the form of a metal rod of a slightly smaller width than the cavity itself.
- Secure the break with the same tape or tape.
- Fasten the reinforced structure with the bolts back.
If a break allows, you do not even need to twist the pipe out of the telescopic holders, but it is important that the length of the pin is equal to the length of the handle itself, otherwise your reinforcement will dangle inside.
Another possible problem that you can solve with your own hands is the unscrewing of the bolts that hold the structure and, as a result, the handle dangling from one or both sides. To repair it, it is enough to tighten these or put new bolts and nuts in place of the old ones, for which you need to get close to the frame from the inside through the upholstery.
If it was not the telescopic handle, but the stationary handle that was unscrewed, you can also secure it with a bolt and nut, if it was not mechanically damaged (not cracked, not broken into parts)
Choose suitcases with telescopic, stationary and side handles so that in the event of a breakdown of one or even two of them, you have a backup transport option.
The second most common problem with telescopic systems after they break is jamming inside the suitcase. This is especially unpleasant if the suitcase is heavy: you won't be able to carry it on wheels!
- First, feel inside the frame through the upholstery for the frame of the handle. Your task is to find holes with springs that fix it.
- Now these springs must be pressed simultaneously: the handle will be released and "shoot" out of the groove.
The reverse situation is also not uncommon: the handle refuses to assemble back into the groove, and the suitcase must be checked in. Unfortunately, without disassembling the structure, it is almost impossible to solve this problem. In order not to completely break the structure during transportation, you can try to dismantle it with your own hands, twisting the bolts under the upholstery from the inside, or ask someone more experienced to do it for you. Then pack the handle in the suitcase, and wrap the suitcase itself with packing film so that things do not fall out and get dirty through the hole.
The telescopic handle and its quality are almost the main criterion when choosing a suitcase. Give preference to wide handles made of strong and thick metal, and then the likelihood of their breakage will be lower.
In order not to have to repair the telescopic handle, just roll the suitcase for it, and do not carry, do not sit on the suitcase and do not hammer it with heavy things under the maximum permissible weight. Well, if a breakdown did occur, now you know how you can cope with it in emergency and at home without the need to resort to the help of a master.
If you have old suitcases at home, in the country or in the closet, then you should not throw them away immediately.
The fact is, from suitcases, even the oldest and most hopeless ones, you can make completely new things that will be more functional and useful.
Here are some interesting ideas and helpful tips on how to remake an old suitcase to give it a second life:
Small enough to even put in a hallway and functional enough to be used as a coffee table.
You may not want to turn the suitcase into a speaker, but this alteration looks pretty impressive.
You can make such a house yourself or purchase it online. It all depends on your capabilities and desires.
If you have one or more cats at home, you might want to make them a comfortable resting place.
Looks pretty and accommodates many different useful bathroom items.
For such a chest of drawers, you will need several suitcases. However, it can be made from 2 or 3 suitcases.It can store tools or various things that do not fit well.
See also: DIY crafts from old things
Cabinet for face and body care products
In a suitcase, you can neatly organize an entire department for needlework. You can also decorate such a suitcase from the outside and take it with you if necessary, for example, if you are invited by friends for needlework.
This mini-bar from a suitcase was made by designer Dane Holweger. It is ideal for various parties or just for decorating your home and improving its functionality.
Remove the suitcase lid, decorate the inside of the lid with a cloth, using a stapler, for example.
1. First you need to sandpaper the suitcase to remove the paint.
2. Paint the suitcase any color using a special paint - in this case paint for plastic.
3.Use heavy cardboard or plastic to divide the inside of the suitcase into multiple sections. Cut to size and glue to each other with superglue.
4. If you wish, you can paint the plastic or cardboard with a spray paint. However, it is best to do this in a well-ventilated area, wearing a respirator mask and safety goggles.
Now you can safely fill the organizer with the necessary things.
- glue for decoupage (PVA glue)
1. Remove all stickers from the suitcase (if any). Wipe it clean.
2. Remove the old lining with a utility knife. Not only can an old lining smell unpleasant, it can tear quickly. Also, a lot of dust accumulates under it.
3. Cover any parts of the suitcase that you do not want to paint with masking tape. This primarily concerns mechanisms.
4. Paint with 2-3 coats of paint.
5. To protect the paint, you can apply cream wax over it.
6. Cut the plywood to the correct size and glue it with paste glue to the bottom of the suitcase.
7. Apply decoupage glue to the plywood, cut the desired piece of fabric and glue the fabric to the plywood as shown in the image. The edges of the fabric should extend beyond the perimeter of the suitcase.
8. Fold the fabric around the edges and adhere with fabric glue.
Repeat the same for the top of the suitcase (inside the lid).
9. The elastic can be attached with a stapler. The main thing is to measure in advance the sizes of plates, forks, spoons and other picnic items, and determine where they will be located.
A century ago, travelers used chests, knapsacks and bags to transport things. Today a suitcase is an indispensable attribute for a modern person, whose life is connected with moving and business trips. It is also important for those who just travel a couple of times a year on vacation. The criteria by which you should choose it are the spaciousness and convenience of the handles.When choosing a travel companion, you need to pay special attention to some parameters:
- Volume. At the moment, in the largest suitcase you can put no more than 22 kg of things, in the middle one - no more than 17 kg, in the small one - up to 12 kg. Some varieties can change their volume by 1/3. Space is added by the zip opening that hides the entire compartment for household items.
- The device of wheels and handles is designed for the corresponding weight and no more. Each model has its own specific gravity. This should be written in the instructions.
- The handle is one of the main conditions for the convenient transportation of the suitcase. It should fit well in the hand and be rounded. Attached to the base with rivets or screws. The fasteners inside can be felt by hand, there are nuts, the size of which is usually several times larger than the size of the screws. The product on casters has 3 handles. One with a pull-out mechanism on top, the others are stationary - on top and on the side. The retractable one should have a comfortable length and the ability to fix it both in the extended and recessed position.
- A good product has a plastic zipper, rather large, with 2 sliders.
- Suitcases are made from soft (polyester and nylon) or hard (plastic with metal shavings) materials. The advantage of plastic over soft - in the ability to carry fragile things in it, the disadvantage is weight and susceptibility to scratches.