In detail: the honda gx 390 engine do-it-yourself repair from a real master for the site my.housecope.com.
Manual for minor repairs of engines Honda (Honda) GX120, GX160, GX200, GX240, GX270, GX340, GX390, GX610-690.
If you have the simplest car repair skills, then you can deal with some of the malfunctions in Honda engines yourself. However, if you doubt your skills or simply do not want to bother with your Honda engine repair yourself, we are always ready to help you. We are always ready to make high-quality repair of the Honda engine, using original or tested non-original spare parts.
Always read the owner's manual before operating your Honda engine for the first time.
Always close the fuel cock after work and when transporting.
Never overturn or tilt a Honda engine towards the carburetor and cylinder side.
Do not forget to change the oil in your Honda engine, the frequency of replacement is 100 hours.
Frequent questions related to minor breakdowns of Honda engines, which, if desired, can be eliminated with your own hands.
1. The engine will not start:
Almost all Honda engines have oil level protection in the crankcase. If the oil level is insufficient, the ignition system is blocked and there is no spark. Always check the oil level before starting work.
The next reason for the absence of a "spark" may be a malfunction of the spark plugs, so it is advisable to have them in stock.
If all of the above does not help, there is a "spark" but the spark plug is dry, we climb into the carburetor. During long-term storage of equipment, gasoline decomposes and deposits in the form of plasticine or glue are formed in the carburetor, which clog the main fuel jet. It is necessary to remove the carburetor, disassemble, and rinse all parts well. Particular attention should be paid to the fuel jet.
Video (click to play). |
2. Honda engine emits black smoke and develops insufficient power.
The reason is that the air filter is heavily clogged. Depending on the type of air filter, the paper filter must be replaced with a new one, and the sponge filter can be washed and reused.
3. Gasoline in oil:
The engine starts, runs for a few minutes, then heavy smoke appears from the muffler and the engine stops.
Gasoline enters the oil when the carburetor shut-off needle does not hold the gasoline pressure.
It is possible that dirt has got under the needle in the carburetor and the valve does not hold. During transportation, the fuel cock did not close and the breathing valve in the gas tank cap did not work.
We are always ready to make high-quality repair of the Honda engine, using original or tested non-original spare parts.
The Honda GX 390 engine is the most popular engine for power plants, road construction equipment, for small mechanization machines, generators, water pumps and other industrial equipment. etc. Unrivaled power, economy and durability as well as high reliability with a long service life. Meeting the most stringent environmental requirements today and in the future. Honda GX390 4-stroke gasoline engine with overhead valve (OHV), horizontal shaft, air-cooled, cylinder angled 25 °
TROUBLESHOOTING ENGINE
Difficult to start, there is fuel, but no spark in the spark plug
Check clearance, insulation or replace spark plug.
Clean or replace spark plug.
Short circuit due to poor plug insulation?
Check plug insulation, replace if worn.
Adjust the correct clearance.
Difficult to start, there is fuel and there is a spark in the spark plug
Is the ON / OFF switch defective?
Check switch wires, replace switch.
Faulty starter coil?
Replace the starter coil.
Wrong spark plug gap, contamination?
Adjust the correct gap, clean the contacts.
Is the capacitor insulation worn out or short-circuited?
Is the spark plug wire faulty or short-circuited?
Replace defective spark plug wires.
Difficult to start, there is fuel, there is a spark in the spark plug, compression is normal
Purge the fuel system and fill with the correct fuel.
Is there water or dirt in the fuel system?
Purge the fuel system.
Air filter dirty?
Clean or replace the air filter.
Difficulty starting, fuel present, spark plug present, low compression
Clogged or defective suction / discharge valve?
Worn out piston ring and / or cylinder?
Replace piston rings and / or piston.
Cylinder head and / or spark plug improperly tightened?
Tighten the cylinder head bolts and spark plug correctly.
Is the head gasket and / or spark plug gasket damaged?
Replace the cylinder head seals and spark plugs.
There is no fuel in the carburetor
Fill with the correct type of fuel.
Fuel cock not open correctly?
Apply grease to loosen the fuel cock, replace if necessary.
Replace the fuel filter.
Is the fuel tank hole clogged?
Clean or replace the tank cap.
Power attenuation, compression is correct and action is correct
Air filter dirty?
Clean or replace the air filter.
Incorrect carburetor level?
Check the setting, re-run the carburetor.
Spark plug defective?
Clean or replace spark plug.
Attenuation of power, compression is correct, but the action is not correct
Purge the fuel system and fill with the correct type of fuel.
Clean or replace spark plug.
Is the starter coil defective?
Replace the starter coil.
Incorrect spark plug heat value?
For over 40 years, Honda has been supplying versatile combustion engines to OEMs around the world.
GX - series professional general-purpose gasoline engines are specially designed for long and trouble-free operation in extreme conditions. GXV - (Vertical shaft motors are used for lawn mowers, worm gear cultivators, etc.)
The gasoline engine Honda GX 390 is suitable for a wide range of applications in difficult conditions, for example, in construction equipment, cultivators, gas generators, power plants, welding machines, pumps and other industrial equipment.
The GX 390 is an OHV gasoline engine with an air-cooled 25 degree cylinder and a horizontal crankshaft. Displacement 389 cm 3, maximum power output 13 hp. (sometimes the operating instructions indicate the rated and net power, which is closer to real conditions). The maximum power is used more for advertising purposes.
The graph of the dependence of power and torque value depending on the engine speed.
As you can see, the nominal operating speed at which the engine provides the highest torque of about 2500 rpm. Some experts consider the amount of torque to be a more significant indicator than power. In addition, everything here is more unambiguous without tricks and tricks.
Modifications of the GX 390 motors
There are many different modifications for this engine from Honda to meet the needs of any user. Varieties take into account the following parameters:
2.the presence of the gearbox and its type
4.type of starter (manual, electric)
5.other differences (fuel filter, air filter, muffler, charging coil, control unit, etc.)
Decoding of Honda engine modifications using the GX 160 as an example
Engine oil for Honda GX 390 engine
It is recommended to operate the engine with an SAE 10W-30 engine oil that is suitable for all ambient temperatures.Engine oils with different viscosities shown in the table may be used provided that the average air temperature in your area does not exceed the specified temperature range.
Use Honda Four-Stroke Oil or an equivalent high detergent, premium engine oil that is certified to US auto manufacturers' requirements for SG, SF / CC, CD oils per accepted engine oil classification, or better. The belonging of engine oils to classes SG, SF / CC, CD will be indicated by these letter designations on the container.
Do not overfill the engine with engine oil. Check the oil level with the engine horizontal.
GX Series Engine Gearbox Oil
Fill the gearbox with the same engine oil as recommended for the engine itself. Fill in oil up to the upper maximum
marks on the dipstick (gearbox with gear ratio 1/2 and centrifugal clutch). Reducer with gear ratio 1/2
(without centrifugal clutch) and the gearbox with a gear ratio of 1/6 are lubricated with engine oil in the engine crankcase.
Spark plug - recommended types BPR6ES (NGK) W20EPR-U (DENSO) Inspect the spark plug, replace it if the electrodes are worn out or there are cracks on the insulator. The gap should be 0.70 -0.80 mm. Bend the side electrode if necessary.
Adjusting the carburetor of the GX engines
1) Start the engine and allow it to warm up to normal operating temperature.
2) With the engine running at idle speed, turn the idle speed adjustment screw in the desired direction so that the engine runs at its highest speed.
Sometimes, if the carburetor is completely misaligned, you need to restore the original settings and then adjust the motor more accurately. Correct adjustment is usually achieved by unscrewing the idle speed adjustment screw the next RPM from the stop position (light touch).
The number of revolutions of the idle speed adjustment screw:
Float chamber with balancing hole, vented 2-1 / 4 turn
Float chamber with a balancing hole communicated with a diffuser 2-1 / 4 turns
3) After the idle adjustment screw is correctly installed, turn the throttle stop screw to obtain the rated idle speed.
Honda GX Engine Maintenance Intervals
Air filter maintenance
Double filter element, filter of silent, cyclonic type:
1) Unscrew the nut, remove the air filter cover and unscrew the wing nut. Remove the filter elements and separate them. Inspect both elements carefully and replace if holes or breaks are found.
2) Paper filter element. Hit the hard part of the filter element lightly several times to remove excessive accumulated dirt, or blow through the filter element with low pressure compressed air (no more than 30 psi, 2.1 kgf / cm2) from the inside out. Do not try to clean the filter element with a brush. The brush will only rub dirt into the filter paper.
3) Foam filter element. Wash in warm soapy water, rinse and dry thoroughly. Soak the filter element in clean engine oil. Squeeze out all the excess. If there is an excess of oil in the porous filter element, then the engine will smoke a lot during the first start.
4) Direct light through the filter elements and carefully check their condition for transmission. Reinstall the filter elements if they have no through holes or tears. If the air filter continues to degrade engine performance, replace it with a new one.
Single element filter
1) Unscrew the wing nut, remove the air filter cover and the foam filter element. Carefully inspect the filter element and replace if any holes or breaks are found.
2) Clean, rinse and lubricate the foam element with oil.
Oil bath filter
1) Unscrew the wing nut, remove the air filter cover and the foam filter element. Carefully inspect the filter element and replace if any holes or breaks are found.
2) Clean, rinse and lubricate the foam element with oil.
3) Drain the oil from the air filter housing and wash off accumulated dirt with a non-flammable solvent. Dry the air filter housing.
4) Fill the air filter housing up to the marked level with the recommended engine oil for the engine (see recommended engine oil details).
The official site of Honda in Russia from this site you can go to dealers in Russia:
The official website of the manufacturer of general-purpose engines of Honda in Russia honda-engines-eu.com/ru - the site provides mainly technical support and contains a lot of technical information.
Official distributor of Honda engines in Russia - assistance in finding dealers for service and repair.
Overall dimensions of the Honda GX 390 engine depending on the power take-off shaft
Gearbox options for the GX 390 engine
Honda-GX240-GX390 engine - user manual download
Complete user manual for Honda GX 390 (133 pages) - this manual contains: overall and installation dimensions, assembly diagram, maintenance intervals, carburetor GX 390 adjustment, assembly and disassembly, information on installing the electric starter, valve adjustment, repair manual, types of gearboxes and much more.
The Honda GX160 engine Assembly new piston group
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Lawn mower engine. Disassembly-assembly.
HONDA Lawn Mower Repair
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Is the honda gx engine out of order on a row cutter, cultivator or other equipment? Our qualified specialists are ready to go to your site and repair your engine right on the spot. We have all professional tools and equipment for diagnostics and repair of GX series engines in stock.
Since the engines of the GX series are so reliable that if they fail, then most likely a major overhaul is required, we will take with us all the necessary spare parts to repair any malfunction and, of course, all consumables for maintenance.
Do you need a new original honda gx series engine? You can always buy it from us with a discount and additional bonuses in the form of free delivery and installation on your equipment. If you are looking for just such a motor, then you already know about all the advantages of these motors. Find out more about the characteristics of each model in the products. For regular customers cumulative discounts and gifts!
Buy original honda GX120 from us and you will not regret your choice. Favorable price and engine replacement as a gift.
By purchasing an original honda GX200 on our website, you get an engine installation or replacement as a gift.
Buy a honda gx690 engine. As a gift you will receive a discount, delivery, installation of a new engine and diagnostics of an old engine.
Buy original honda gx660 from us. Discounts for new and regular customers. Delivery and installation as a gift.
Are you looking for a two-cylinder honda gx630? You can buy it from us with a discount and free installation. Delivery within MO as a gift.
Buy a honda GX390 engine with installation as a gift. We stock original motors with discount and free shipping.
If you want the original GX340 engine, you can buy it from us with discount, free installation and shipping. Motor and spare parts available.
Discount original honda gx270 buy from us. As a gift you receive delivery and installation of the engine.
Do you need the original GX 240 motor? Buy it from us and you will receive a discount and additional bonuses.
Buy a honda GX160 engine. Installation and replacement of the engine as a gift. Discounts for regular customers.
If you need spare parts from honda GX or another engine from this manufacturer. You can always buy and order any part from us at reasonable prices and accelerated terms! Delivery of any spare part or even installation in our service will be as fast and professional as possible. Written guarantees are included.
We are the official dealer of honda engines for power equipment. We do both warranty and post-warranty repairs, we provide a manufacturer's warranty and our own extended warranty for the work done and the engines sold.
Our company provides a guarantee for new engines and work done.
- manufacturer's warranty for new honda GX engines - 24 months,
- extended warranty for new engines - 37 months,
- repair warranty - 12 months.
Payment for new engines is made upon receipt or with partial prepayment.
Payment for repair of honda gx engines is made upon delivery of the work to the customer. Engine diagnostics are free of charge, in case of consent to repair. Diagnostics without repair costs 500 rubles.
Payment for spare parts is made upon receipt, if available.
For spare parts on order (when not available), full prepayment is made. Delivery time for spare parts approx. 30 days
New honda gx engines are delivered directly to the customer's site, where the old engine is replaced with a new one on site. Engine replacement is free of charge.
Repair and maintenance of honda gx engines is carried out directly at the customer's site, all spare parts that may be needed for repair are brought to the place of repair, or if the required spare part is not available, the spare part is ordered and the repair is postponed until the part is available.
Delivery of spare parts is made in any way convenient for the customer.
Our company works only with reliable and trusted companies, suppliers and official distributors.
Anna: in our village at least once a week, but still they will turn off the electricity for half a day. You can wash and watch a movie, if, of course, the generator, which had previously saved us in such situations, had not broken down. We have it broke in the midst of a holiday in the country, it happened when we again had power outages.
Sergey: I found these guys on the Internet, I think I was lucky. They came directly to my summer cottage, made diagnostics on the spot and immediately proceeded to repair, since they brought all the necessary spare parts with them. After a couple of hours, my generator started to work like new again, and in fact it is so necessary because of frequent power outages in our area. I can't even imagine how much time and nerves I saved thanks to these guys. Thank you very much!
gas generator engine repair
New Moscow
On the eve of fishing, while packing, I started the engine and noticed that my towing vehicle stopped working smoothly, but in fact it stopped pulling altogether. I found this site, called the wizard for diagnostics. It turned out that over the years of service, the entire piston group had worn out, the cylinder had worn out and, in addition, the clutch in the gearbox had worn out. The costs of spare parts and repairs were not small, but the master suggested an ingenious solution to the problem: instead of repairing an old engine or buying a new one with a gearbox (it was expensive), it was cheaper to buy and install a new engine without a gearbox and replace the clutch in the old gearbox. The cost of solving the problem turned out to be acceptable, and how surprised I was when everything was done the next day, especially since I actually got a new engine! The fishing took place only thanks to these guys.
Replacing the engine on Ryde's tug
MO
We urgently had to finish and hand over the work to the customer, when, as luck would have it, the engine on our show cutter went out of order. The work has stopped, the deadlines are on the verge of failure. The boss quickly found his way and found this site in a Yandex search. The master arrived 2 hours later, made diagnostics right on the spot.It turned out that the carburetor was clogged because of this, the engine did not start, plus, apparently, this engine had never been MOT. We didn’t have to carry a heavy shot cutter to the workshop and waste time, it turns out that oil and fuel can be drained right on the spot. After quickly cleaning the carburetor and installing new air and fuel filters, as well as changing the oil, the engine began to start and work like a new one, as a result, we finished work in the evening and handed over the object. Thanks to your company for its prompt work and professionalism.
repair of the engine on a show cutter
Moscow
Service center Rem Tech Service offers services for the repair of internal combustion engines Honda GX390
The most commonly used in gardening and construction equipment (lawn mowers, cultivators, walk-behind tractors, gas generators) is the Honda GX390 engine, which we successfully service and repair in our service center.
The experts of our company will eliminate any problems in the Honda GX390 engine, because have a lot of experience.
We invite you to familiarize yourself with the main problems in the Honda GX390 engine
1.Noise of crankshaft bearings
2.The knock of the connecting rod during operation or when changing the load
4. Engine Wedge: (The main cause of wedge or knocking is insufficient quantity)
5.Failure of the mechanical governor
6.Engine smokes under load or idle (CPG wear)
8.Oil leaking crankcase cover or crankshaft oil seals
9.In rare cases - no compression (sticking rings)
10.It starts badly - timely service was not done
11.Does not pull the load that previously pulled
Honda GX390 engines are often brought in, which smoke and consume a large amount of oil. The reason usually lies in improper operation (work without an air filter, work with a very dirty filter, work without maintenance for a large number of motor hours)
Reasons for engine smoke.
With prolonged use of the engine without an air filter, there is an increased wear of the cylindrical group. As a result, the oil scraper rings do not cope with their work and, as a result, oil enters the combustion chamber, and smoke forms during combustion. In this case, you will need to replace the rings.
Putting new rings on a worn out cylinder - it is possible to remove the breakage for a while, but this will not solve the problem as a whole.
For the global elimination of the breakdown, it will be necessary to replace the engine block and rings and, if necessary, the piston group.
Without skills, it is better not to try to conduct engine repair Honda GX390 do it yourself, since not qualified intervention will only aggravate the situation and increase the cost of repairs several times.
Contact the specialists in our person, save your money, time and nerves.
If the breakdown does not require spare parts that we deliver to the client, then the repair is carried out as soon as possible. The cost and terms are announced to the client immediately after a thorough diagnostics of the equipment. And the decision on the appropriateness of the repair is always yours. If the customer refuses to further repair, only diagnostics are paid. Also in our service center we offer you a new service for the exchange of old equipment, the repair of which can sometimes take 80% of its cost for a new one. Check the details with our managers at the indicated phone numbers.
Turning to RemTechService, be sure that your equipment is in the reliable and skillful hands of our specialists.
Repair of the Honda GX390 engine is required, call: 063 202-90-70 097 023-42-42
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Honda gx hp clone engine instal process on htz t mini tractor
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Honda gx hp clone engine instal process on htz t mini tractor
REPAIR OF THE ENGINE HONDA GX160 troubleshooting (vibrating plate, cultivator, generator, motor pump, etc.)
The Honda GX160 engine Assembly new piston group
Honda motor pump repair (kapitalochka)
Honda GX390 (Lifan 188F) Engine Repair
Motor repair analog of Honda GX 390
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Operation of the Honda GC160 engine
Honda Gx160 engine troubleshooting
Dismantling, cleaning and adjusting the carburetor of the Honda GX engine
REPAIR OF THE ENGINE HONDA GX160 troubleshooting (vibrating plate, cultivator, generator, motor pump, etc.)
011 - Ignition system on Honda GX390 and K420 engines
Disassembled motor Honda GX 390
Honda GX390 (Lifan 188F) Engine Repair
Honda GX390 (Lifan 188F) Parts - Part 2
Honda motor pump repair (kapitalochka)
Operation of the Honda GC160 engine
Honda GX160 engine not smooth work
Diagnostics of the Honda GX160 engine on the Zitrek vibratory plate
disassembly, cleaning, adjustment of the carburetor Honda GX120 GX140 GX160 GX200 GX270 GX340 GX390
Dismantling, cleaning and adjusting the carburetor of the Honda GX engine
How to set the ignition of the Honda GX160 walk-behind tractor [2016 @]
011 - Ignition system on Honda GX390 and K420 engines
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What could be easier? Adjusting the ignition of the engine of motoblocks and gasoline power plants
Honda GX engine, ignition adjustment
REPAIR OF THE ENGINE HONDA GX160 troubleshooting (vibrating plate, cultivator, generator, motor pump, etc.)
Honda GX160 engine not smooth work
Honda GX-270 engine. Setting up the control system.
Is a child growing up in your family? Naturally, the kid enjoys decorating the flowers on the wallpaper, tearing them off the wall. You have to periodically wash the wall covering, glue the wallpaper. When the child grows up, you can make a do-it-yourself honda gx 390 engine repair, which will return the apartment to its original appearance. Modern materials make it possible to bring to life the most interesting solutions, to completely renovate the home.
Life goes by rapidly, one day is similar to another. Do you want variety, a change of scenery? The continuous work schedule provides for constant employment in the service, you have to be at home only in the evenings. An excellent solution would be to renovate a blackberry apartment in Astana, allowing you to bring a new note of pleasure into your life. You can contact a specialized company that offers a turnkey service.
How to renovate your apartment or house if there is no time at all? At the moment, the opportunity to contact professionals who are ready to completely revitalize your premises is quite popular. Qualified designers develop projects, companies offer the opportunity to repair ohlins dampers on a turnkey basis. You do not have to buy materials yourself, hire workers, control the process.
REPAIR OF THE ENGINE HONDA GX160 troubleshooting (vibrating plate, cultivator, generator, motor pump, etc.)
The Honda GX160 engine Assembly new piston group
Honda motor pump repair (kapitalochka)
Honda GX390 (Lifan 188F) Engine Repair
Motor repair analog of Honda GX 390
Honda GX 200 complete disassembly
Operation of the Honda GC160 engine
Honda Gx160 engine troubleshooting
Honda GX390 (Lifan 188F) Engine Repair
What kind of oil to fill in a gasoline generator engine? Using the example of the Honda GX 390
011 - Ignition system on Honda GX390 and K420 engines
Review of EP6000E generator with Honda GX390 engine
Engine Assembly 188F - GX390 - First Start.
Petrol generator EP 7000 e, HONDA GX-390
If you have the simplest car repair skills, then you can deal with some of the malfunctions in Honda engines yourself. However, if you doubt your skills or simply do not want to bother with your Honda engine repair yourself, we are always ready to help you. We are always ready to make high-quality repair of the Honda engine, using original or tested non-original spare parts.
Always read the owner's manual before operating your Honda engine for the first time.
Always close the fuel cock after work and when transporting.
Never overturn or tilt a Honda engine towards the carburetor and cylinder side.
Do not forget to change the oil in your Honda engine, the frequency of replacement is 100 hours.
Frequent questions related to minor breakdowns of Honda engines, which, if desired, can be eliminated with your own hands.
1. The engine will not start:
Almost all Honda engines have oil level protection in the crankcase. If the oil level is insufficient, the ignition system is blocked and there is no spark. Always check the oil level before starting work.
The next reason for the absence of a "spark" may be a malfunction of the spark plugs, so it is advisable to have them in stock.
If all of the above does not help, there is a "spark" but the spark plug is dry, we climb into the carburetor. During long-term storage of equipment, gasoline decomposes and deposits in the form of plasticine or glue are formed in the carburetor, which clog the main fuel jet. It is necessary to remove the carburetor, disassemble, and rinse all parts well. Particular attention should be paid to the fuel jet.
2. Honda engine emits black smoke and develops insufficient power.
The reason is that the air filter is heavily clogged. Depending on the type of air filter, the paper filter must be replaced with a new one, and the sponge filter can be washed and reused.
3. Gasoline in oil:
The engine starts, runs for a few minutes, then heavy smoke appears from the muffler and the engine stops.
Gasoline enters the oil when the carburetor shut-off needle does not hold the gasoline pressure.
It is possible that dirt has got under the needle in the carburetor and the valve does not hold. During transportation, the fuel cock did not close and the breathing valve in the gas tank cap did not work.
disassembly, cleaning, adjustment of the carburetor Honda GX120 GX140 GX160 GX200 GX270 GX340 GX390
Dismantling, cleaning and adjusting the carburetor of the Honda GX engine
How to set the ignition of the Honda GX160 walk-behind tractor [2016 @]
011 - Ignition system on Honda GX390 and K420 engines
Honda GX160 How to adjust valves on 4-stroke engine
What could be easier? Adjusting the ignition of the engine of motoblocks and gasoline power plants
Honda GX engine, ignition adjustment
REPAIR OF THE ENGINE HONDA GX160 troubleshooting (vibrating plate, cultivator, generator, motor pump, etc.)
Honda GX160 engine not smooth work
Honda GX-270 engine. Setting up the control system.
Motor repair analog of Honda GX 390
Honda GX390 (Lifan 188F) Engine Repair
Disassembled motor Honda GX 390
How to remove the generator and add oil to the power plant! Engine repair Honda GX390
Trash repair of a ushatanny Honda GX 390 Vepr ASPBV 220 6.5 / 3.5-T400 / 230 VH-BG part 3
Dismantling, cleaning and adjusting the carburetor of the Honda GX engine
disassembly, cleaning, adjustment of the carburetor Honda GX120 GX140 GX160 GX200 GX270 GX340 GX390
Engine Assembly 188F - GX390 - First Start.
Honda GX160 engine not smooth work
Video (click to play). |