Details: ga16de DIY repair from a real master for the site my.housecope.com.
There are some questions about the GA16i 12V. I decided to start repairing the engine.
I bought 12 new wetsuits on existential.
Now I want to try to make the engine with my own hands.
1) If the compression in all cylinders is different - change the rings? Is this a capital?
2) If you take off your head - what parts will you need to buy? (valves, caps, etc.)?
3) How to measure (find out) if there is a barrel in the cylinders? Do I need to bore? What rings to take?
4) I do not have my own engine with power steering, but a steering column without power steering. Should I take it off? Need a different belt and pulley?
If there is a manual or a similar topic, please share. Since in a week or two I am ripe for repairs, and I would like to arm myself with theory.
Thank you who responded to my questions.
So, starting tomorrow, I start disassembling the engine.
Today I was at the service station. The craftsmen looked, listened, removed the valve cover. They said that you need to open your head and make a diagnosis.
Previously, they told me that the knocks are due to the pistons and valves. Apparently there is a gap in the cylinders and the pistons are playing. That is, replacement of pistons, rings, cylinder bore, head grinding, seats, valve grinding. This is still the beginning.
The cost I was told for work 6000 UAH + spare parts + delivery time of spare parts (about 7-14 days).
Waving his shoulders
Having watched the video and photo reports on the bulkheads of similar engines, I gave myself confidence in the commission of my act.
So, today I'm taking the car to the garage. Starting tomorrow, I start dismantling the head. And also in parallel I will look for firms that grind and bore heads and cylinders.
I hope for your help in advice, as two, three, etc. heads are power. I'm just afraid to make mistakes.
Video (click to play). |
Of course I will post photo reports every evening.
I understand that repairing the GA16I 12V engine is the first one to do. As on the Internet, no one has yet exhibited (at least not found) reports on the repair of just such an engine.
Of course, I will purchase spare parts as needed.
From what is already there:
- hydraulic compensators;
- head gasket.
———- Post added at 17:35 ———- Previous post posted at 17:32 ———-
And, by the way, the compression was measured today 8/8 / 8.5 / 7
This is my first day of repairing the engine.
The day was sunny and warm today. The mood is excellent for the time being. )
So. I disassembled the entire engine, tomorrow I will finish removing the block. And take the block and head for repair on Monday.
For more details:
Now I will describe what happened and how it was, and then a photo.
After removing the head - I saw carbon deposits on the pistons, and like in the oil inlet and outlet valves are dry.
When I shake the piston in different directions, clicks are heard, that is, the piston beats against the cylinder wall.
Here is the video itself:
Who will say what about this?
———- Post added at 17:35 ———- Previous post posted at 17:18 ———-
So:
He took off the mono-injector. All vacuum tubes, wires.
Leaked antifreeze, oil.
He took off the exhaust manifold. But there is one "but" here. the nuts were chewed. The gasket is not even squeezed out. I twisted it with my fingers. Apparently the master in the village, forgot to tighten the graduation
Then he removed the camshaft sprocket. Shaft with rockers (hydraulic compensators)
Disconnected all coolant hoses from the bottom of the intake manifold.
When unscrewing the small head bolts - the bolt that goes to the front cover of the block - tore off. - but it's not scary - I'll twist it.
He took off his head.
Here it starts here.
The valves, as I said, are wet in oil (intake). There is carbon deposits on the pistons, and there is a noticeable beating play along the cylinder wall.
Then he removed the pallet cover. He unscrewed the rods. As will be seen in the photo, they seemed to be rubbing.From the first cylinder - the upper liner just fell off. From the second too.
When I removed the pistons, all rings are not coked. Clean.
Since there was no internal gauge. I measured it in the cylinders with chips, inserting a number into each cylinder and in 4 places measured the gap of the ring lock. Here's what happened
1- cylinder 0.45 / 0.40 / 0.40 / 0.40
2- cylinder 0.50 / 0.40 / 0.40 / 0.40
3rd cylinder 0.55 / 0.40 / 0.40 / 0.40
4th cylinder 0.55 / 0.45 / 0.40 / 0.40
———- Post added at 17:39 ———- Previous post posted at 17:35 ———-
Now what I think:
Head: Grind the valve (replace the valve guides as necessary). Grind the head as needed. Check the camshaft for runout.
Block: bore cylinders to first oversize. Buy the first repair pistons and rings. Check the crankshaft for runout.
I would be glad to advice. Maybe I missed something.
———- Post added at 17:53 ———- Previous post posted at 17:39 ———-
The Nissan ga16de engine is a striking representative of the popular line from the manufacturer Nissan, because it is this unit that has earned the trust of many motorists. An extensive, widespread range of engines has taken a leading position in the automotive market, as a result of which it has confirmed not only quality, but also efficiency.
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The units were manufactured by Yokohama Plant, a well-known Japanese company. When developing the GA 15 DE line, back in 1987, 1.6 liter versions of engines were produced in parallel, the main difference of which was an increase in the diameter of all cylinders, in particular from 73.6 to 76 mm. The GA 16 DE units already had the new 9.5 compression pistons.
This motor is the first "bulky" version, the full production of which began in 1990. The carburetor types of engines from the GA 16 series were installed on European cars, and the vehicles of the Japanese manufacturer had GA 16 DE engines, which were distinguished by the presence of an electronic fuel injection system. A similar "division" of engines continued until the end of 1995, after which European cars were equipped with electronic fuel injection. Thus, since 1995, the GA 16 DE has been installed on all vehicles with certain characteristics. The power of the cars could be different, ranged from 102 - 110 horsepower. The production of units continued until the end of 2011.
Engines have proven themselves excellently for several years, because they are not demanding on fuel, as well as oil. Moreover, Nissan thought everything out so correctly that even the operation of the unit is unpretentious.
For an example of characteristics, it is worth considering all the data in a special table:
The design of the engines, regardless of their power and other indicators, does not differ: the cast-iron block has an aluminum head, as well as 2 timing chains.
The resource of the motor, depending on the operation, may be different. Although the units are unpretentious, when using low-quality fuel or oil, its resource is reduced to a total mileage of 300 thousand kilometers. With the right approach to the operation of the facility, its resource is 500 and more thousand kilometers. For proper operation, it is necessary to adjust the valve clearances every 50 thousand mileage, change the oil, candles, and filters in a timely manner.
Usually, the timing chain (there are two of them) will not disturb the driver until the run is about 250 thousand, but then replacing the chains is simply necessary.
The Nissan ga16de engine has its own identifying number, which can be seen on the engine itself from the side where the radiator is located.
As noted, the ga16de models feature larger bore sizes as well as the use of new types of pistons. But these are not all the advantages of the units, which maximize the period of operation, as well as reliability.
- Timing chain drive, which is characterized by a resource of at least 200,000 kilometers
- Multipoint injection
- Lack of gas distribution phase control systems
Many motorists, as well as those who are going to purchase a car with a ga16de engine, are interested in the maintainability of the product, because not only comfort, but also the economic side of the issue depends on this. Judging by the reviews, we can say that in the Nissan Almera (previous years of production) there were problems with contamination of the air flow sensor (dmrv). Similar problematic situations have arisen with contamination of the regulator that controls idle. Repair of this nature is simple, you can rinse the elements yourself.
The throttle valve is also subject to contamination. In situations where the camera is very dirty, the unit can automatically go into emergency mode, as a result of which the car does not start and does not move.
- Incorrect, irregular flushing of the system that is injecting
- Changing the oil later than the recommended time
- Motor operation for a long period of time in severe conditions
- Long service intervals
- Inoperability of the lambda will reduce power and also increase fuel consumption
If you operate the vehicle for a long time and "give" it high loads, such a moment can overheat the engine, resulting in damage to the cylinder head.
- Smoke comes out of the exhaust pipe, which has an unpleasant odor, as well as rich white smoke
- It is noticeable that the motor troit even when idling
- Smoked, damp candles
- Increased amount of oil in the crankcase
If such phenomena have been noticed, you must immediately contact the specialists, since you will not be able to eliminate them with your own hands.
There are several reasons why oil consumption increases:
- The gas evacuation valve is out of order
- Piston rings worn
- The valve stem seals are out of order
When using low-quality oil or long intervals between its replacements, a significant decrease in the total engine mileage is possible. In this case, the owner of the vehicle may not be saved by the overhaul, because if necessary, the piston group will need to be changed. This is not to say that the Nissan ga16de is an oil burner, but if used improperly, oil consumption can really increase, which will lead to serious consequences for the car.
For long-term operation of the Nissan ga16de engine, it is important to follow a number of simple rules that are necessary for the engine to work not only appropriate, but also safe.
- Gasoline that is used must have an octane of at least AI - 92
- Change the oil not after 15,000, but after 10,000
- Use quality oil from the classes indicated in the instructions
- When replacing fuses, consumable fluids, filters, and spark plugs, use elements only with those characteristics that fully correspond to the parameters of the engine
- Carry out a technical inspection of the vehicle, regularly contact the masters for a preventive car inspection
- Make sure that the crankshaft position sensor shows
Nissan ga16de is designed for measured driving in one mode or another, therefore, subject to the general rules of operation, the engine will serve for a long time and correctly.
- ICE reliability
- Fuel requirements are moderate
- Profitability
- Supports tuning (from light, to replacing all injectors, as well as installing a special turbine)
- Environmental friendliness
But, oddly enough, the ga16de internal combustion engine also has negative sides:
- The design of the fuel pump is modular (includes a filter, dumpers, level). If at least one element fails, the entire assembly must be replaced.
- Hydraulic lifters are not installed, which entails the need to adjust the valves from time to time
- High price of oil pump, chains
Such disadvantages cannot be considered serious, but they do exist.
There are many companies that can test the distributor as well as the generator. Experienced craftsmen analyze as well as check the starter. There is not always experience, as well as the ability to check the engine with your own hands, so it is important to contact experienced craftsmen who can professionally replace or repair such units:
- Piston rings
- Shims
- Idling sensor (requires regular cleaning)
- Oil seals, camshaft, crankshaft
- Mkpp (body)
- Distributor oil seal
- Injectors
- Other
It is very important to check the breather, with which the pressure is equalized.
In order to use oil with the recommended viscosity, it is worth using the following fluid options:
The volume is 3.2 liters, and it is recommended to change the oil earlier than after 15,000 runs.
The contract engine is installed very conveniently - transversely in the front of the body, so changing the oil will not cause any inconvenience.
The engine does not differ in particular difficulties, therefore, problems of a minor nature can be solved independently, taking into account certain subtleties:
- If the installation or replacement of a part requires its displacement, it is worth setting marks to return the element to its place
- When installing the block head, the tightening torque plays an important role - it is 4.4 - 5.6 kgf
- It is better to regulate the ignition by marks, as well as using a stroboscope (preferably in a service center)
- You can change the bearing both at the service and on your own, but first you will get acquainted with the step-by-step replacement process. The swap must be done according to the rules.
- You can check and adjust the clutch by pulling the clutch cable
In the absence of skills, you should not carry out repairs on your own, because even with the smallest actions, you can harm the car.
In one case or another, if you need to replace a kit or a separate part in a car, you can always find photos on the Internet pages that describe all the stages of the process.
- Nissan Almera (from 1995 - 2000)
- Nissan Lucino (1994 to 1999)
- Nissan NX-Coupe (1999 to 2000)
- Nissan Primera (P10 from 1990 to 1996; P11 from 1995 to 2002)
- Nissan Pulsar (# 13 - from 1986 - 1990; # 14 from 1990-1995; # 15 from 1995 - 2000)
- Nissan Serena (from 1995 - 1999)
- Nissan Sunny (B13 from 1990 to 1993; B12 from 1985 to 1990; B14 from 1993 to 1998)
- Nissan Vanette Serena (from 1996 - 2000)
Each car model, in a certain year of production, was distinguished by good performance indicators, unpretentiousness. Depending on the power of the vehicle, the engine performed its functions 100 percent, as a result of which it confirmed the expectations of car owners and motorists.
The motor is durable, has no "chronic diseases", except for problem situations of a periodic nature. When using good fuel, as well as oil, with regular maintenance, you can most confidently eliminate all risks from possible problems that happen with such units.
At the end of 1990, the most famous model, the GA16DE, was released, with a DOHC head, 16 valves and multipoint injection. The first version of GA16DE was equipped with a variable valve timing system on the intake camshaft NVCS and had a power of 110 hp, later, in 1995, the engine received different camshafts and a modified intake, which gave an additional 5 hp. The Euro version was not equipped with the NVCS system and developed 102 hp.
In the same year, the GA16DS was launched, equipped with a 16-valve cylinder head and a carburetor.
There are no hydraulic compensators on GA16DE, therefore, every 40-50 thousand km it will not be superfluous to adjust the valves. Valve clearances for cold: inlet valves 0.25-0.33 mm, outlet valves 0.32-0.4 mm. Timing chain drive, using two chains. The resource of the chain is 200-250 thousand km, possibly more or less, as you are lucky.
This engine was in production until 1999, after which it was replaced by QG16DE, on Nissan models for Mexico and South Africa, GA16 was installed until 2011.
The GA series motors are extremely reliable and durable, they do not have any common diseases, with the exception of periodic problems with KXX and DFID. The resource of the engine without overhaul is 300 thousand km or more (depending on the operation). Using good oil, gasoline and monitoring the condition of your GA16, you can protect yourself as much as possible from possible problems. It should also be understood that cars with this engine are old enough to travel 300-400-500 thousand km and, having bought such a car, will you be able to enjoy trouble-free operation.
Generally speaking, tweaking an old 1.6L engine is not a great idea, but if you really want to, then you can buy an SR20 throttle body and a cold intake. Then you need to buy a 4-2-1 exhaust manifold, 51mm exhaust system, JWT brains, do cylinder head porting. The head is best used after 95, with initially different channels and more aggressive camshafts. You can mill the head by 2 mm, thereby raising the compression ratio to 11-11.3. As camshafts, you can use standard, or tuning with a phase of 263-272. After tuning, you will get about 140-150 hp. and spend a fair amount of money. It's cheaper to sell your car and buy a much faster and more modern one.
The same can be said about the construction of the GA16DE turbo, the high boost in the stock (even 0.5 bar) will very soon end with a major overhaul. A solid approach with forged pistons and a good turbo kit is very expensive.
Forget the GA16DET, it's better to buy a contract SR20DET engine with an initial 200 hp.
from Wolf »15 Jun 2012, 09:55
P.S. : Many thanks to our Vitaly from the club service station Kiev, for the valve and advice, and to the teammate Serega from Odessa for useful tips.
from Berk »15 June 2012, 10:21
from Wolf »15 June 2012, 10:42
from NICK »15 June 2012, 12:18
from Wolf »15 June 2012, 14:10
from woter »15 June 2012, 16:56
from romanovich2008 »16 June 2012, 10:37
from Wolf »18 Jun 2012, 08:26
Believe Roma, this gasket, in my case, was the MAIN reason for the oil consumption!
And in the fact that it is found not only in engines of the GA series, you are absolutely right!
Thank you again, Seryoga, - mutually!
from Trinity 06 Jul 2012, 23:08
And where did you find the expression “such a thing” in that post of mine? Or was it about me?
Can you point your finger?
These are all lyrics, and most importantly - that my advice helped :)
They say I bring good luck. so take it while sharing 🙂
Added after 3 minutes 43 seconds:
As far as I know, this small gasket is the problem due to which, in the description of Almer, you always hear “eating butter”. In Russia, this problem has long been gone, tk. they know about this gasket.
Cars change, friends and the forum remain. [my.housecope.com/wp-content/uploads/ext/1209]
Message trastssc »25 Sep 2010, 20:42
Message Slem »26 Sep 2010, 23:10
Message trastssc »27 Sep 2010, 07:52
Message Yuri_N »27 Sep 2010, 15:31
Message Slem »27 Sep 2010, 22:10
Message Yuri_N »28 Sep 2010, 08:29
Message Slem »28 Sep 2010, 09:48
Message Yuri_N »28 Sep 2010, 15:31
Message trastssc »28 Sep 2010, 20:23
Message Slem »28 Sep 2010, 21:21
Message trastssc »28 Sep 2010, 21:30
Message Slem »29 Sep 2010, 08:24
Message trastssc »30 Sep 2010, 21:05
Message Slem »30 Sep 2010, 23:06
At the end of 1990, the most famous model, the GA16DE, was released, with a DOHC head, 16 valves and multipoint injection. The first version of GA16DE was equipped with a variable valve timing system on the intake camshaft NVCS and had a power of 110 hp, later, in 1995, the engine received different camshafts and a modified intake, which gave an additional 5 hp. The Euro version was not equipped with the NVCS system and developed 102 hp.
In the same year, the GA16DS was launched, equipped with a 16-valve cylinder head and a carburetor.
There are no hydraulic compensators on GA16DE, therefore, every 40-50 thousand km it will not be superfluous to adjust the valves. Valve clearances for cold: inlet valves 0.25-0.33 mm, outlet valves 0.32-0.4 mm. Timing chain drive, using two chains. The resource of the chain is 200-250 thousand km, possibly more or less, as you are lucky.
This engine was in production until 1999, after which it was replaced by QG16DE, on Nissan models for Mexico and South Africa, GA16 was installed until 2011.
The GA series motors are extremely reliable and durable, they do not have any common diseases, with the exception of periodic problems with KXX and DFID. The resource of the engine without overhaul is 300 thousand km or more (depending on the operation). Using good oil, gasoline and monitoring the condition of your GA16, you can protect yourself as much as possible from possible problems. It should also be understood that cars with this engine are old enough to travel 300-400-500 thousand km and, having bought such a car, will you be able to enjoy trouble-free operation.
Generally speaking, tweaking an old 1.6L engine is not a great idea, but if you really want to, then you can buy an SR20 throttle body and a cold intake. Then you need to buy a 4-2-1 exhaust manifold, 51mm exhaust system, JWT brains, do cylinder head porting. The head is best used after 95, with initially different channels and more aggressive camshafts. You can mill the head by 2 mm, thereby raising the compression ratio to 11-11.3. As camshafts, you can use standard, or tuning with a phase of 263-272. After tuning, you will get about 140-150 hp. and spend a fair amount of money. It's cheaper to sell your car and buy a much faster and more modern one.
The same can be said about the construction of the GA16DE turbo, the high boost in the stock (even 0.5 bar) will very soon end with a major overhaul. A solid approach with forged pistons and a good turbo kit is very expensive.
Forget the GA16DET, it's better to buy a contract SR20DET engine with an initial 200 hp.
The 1.6-liter Nissan GA16DE engine was produced from 1990 to 2002 in three modifications: with a phase regulator, without it, and also in the GA16DNE gas version for a number of developing countries. This power unit is known in our market for models such as Almera and Primera.
Modification without phase regulator
Modification with phase regulator
- Cast iron, in-line, four-cylinder block with a cylinder diameter of 76 mm
- The piston stroke is 88 mm, which gives the total working volume of the internal combustion engine in 1597 cm3
- Aluminum pistons have a flat bottom and three ring grooves
- The crankshaft is cast iron, stands on five supports and has four counterweights
- Aluminum, sixteen-valve block head without hydraulic compensators
- The bearing housings of the two camshafts are machined in one piece with the head
- Intake valve diameter: 29.9-30.2, stem 5.46-5.48, length 92.0-92.5 mm
- Exhaust valves diameter: 23.9-24.2, stem 5.44-5.46, length 92.4-92.9 mm
- The gas distribution mechanism consists of two chains with 54 and 80 links
- In some markets, an NVCS phase regulator is used at the inlet
- Valve clearances for hot: inlet 0.32-0.40, outlet 0.37-0.45 mm
- Valve clearances for cold: inlet 0.25-0.33, outlet 0.32-0.40 mm
- The oil pump is driven by the crankshaft and lubricates under pressure
- The total volume of lubricant in the internal combustion engine is 3.2 liters, a little more than 3.0 liters is needed for replacement
- Non-separable oil filter with a volume of 0.4 liters with a bypass valve
- Used oil from 5W-30 to 10W-40, quality class according to API: SF, SG, SH, SJ
- The circulation of the coolant is carried out by a pump forcibly
- The centrifugal pump is driven by a poly V-belt from the crankshaft pulley
- Coolant volume 5.6 liters and expansion tank 0.7 liters
- Antifreeze replacement is carried out every 6 years or 100 thousand kilometers
Here you can download the original manual in English
There is an online manual for a number of GA-series motors.
Using the example of a 1998 Nissan Example with a manual transmission:
Using the example of a 1999 Nissan Almera with an automatic transmission:
- Good reliability and decent resource
- Cheap consumables, inexpensive spare parts
- Not afraid of operation in severe frost
- It is easy to find a worthy replacement donor
- Low power of the internal combustion engine for such a displacement
- Fuel consumption in the city 10 liters / 100 km
- Floating RPM due to problems with KXX
- High oil consumption after 200 thousand km
Engines in this series are considered very reliable and rarely bother their owners.
Floating rpm, bluntness and jerking indicate a clogged idle valve or a failure in the mass air flow sensor readings. Typically, these symptoms can be treated with routine cleaning, but sometimes a replacement may be necessary and can be expensive.
You can clean the mass air flow sensor or MAF sensor yourself, everything is shown here >>
How to get to the idle valve is described in this post >>
Periodically, here you should check the condition of the crankcase ventilation gasket, since it is because of its warpage that engine oil gets under the valve cover. The first sign of this under the hood is when the air filter is covered in grease.
Read a short story with a photo about replacing this gasket here >>
An alternative version of the exact same procedure is described here >>
On runs over 200,000 km, a progressive grease of oil often begins here. In some cases, you can get off by replacing the piston rings or valve stem seals, but more often you have to do a full and expensive overhaul.
The overhaul process with pictures is presented in detail here >>
Another story in seven parts, here is a link to the first part >>
About the same mileage, noise appears in the area of the gas distribution mechanism. If you pull with the replacement of the chains, the phases will be lost, the consumption will increase, the motor will run unevenly and, of course, there will be a risk of the chain jumping with very sad consequences.
You can change the timing kit yourself, the instruction with the photo is here >>
For this procedure, you will need a number of details, a complete list is here >>
All texts were written by me, have authorship of Google, are included in the original texts of Yandex and are notarized. With any borrowing, we immediately write an official letter on letterhead in support of search engines, your hosting and domain registrar.
Then we file a lawsuit. Don't try your luck, we have more than thirty successful internet projects and already a dozen court cases won.
Group: NISMO-CLUB
Posts: 133
Registration: 24.6.2011
From: Volgograd
User #: 21754
Car: NISSAN EXA
1988 CA16DE engine
History: 5 days ago in the evening, returning from work at about one in the morning, the car stalled at a traffic light and flatly refused to start itself (the starter turns and does not grab (but tries) tried diligently that the battery was already hooked)! A kind man drove up and offered his help (thanks to him for that!), Tied it to a rope and as soon as he began to drag me, I turned the key and the engine came to life!) I drowned it out and started it again, then again and again - no problem! I drove home normally, wind up near the house (all the rules) and went to sleep!
after 2 days (I drove them without problems) I drove home again in the evening and slowed down to go around the car - stalled! Attempts to start did not lead to anything (the starter turns cheerfully but does not start)! Again the man stopped and offered help (and thanks to him too) they tied it to a rope - dragged, dragged, dragged, dragged - it's useless! And that's all.I let the person go (called my father to come for me), and began to look for the reason: at first glance, everything is normal!
1) I took off the hose from the filter and tried to turn it with the starter - gasoline is pouring.
2) unscrew the candles, but they are dry (it turns out the nozzles do not supply fuel to the cylinder?)
3) there is no spark either. better
I collected everything and sat down to wait for my father! And a minute before his arrival, I try to start up again and lo and behold! the motor comes to life, but it details so much that I was already mentally prepared to replace the motor. Having slightly pogazovav the motor starts to work exactly as if nothing had happened. I'm driving home on my own (father is in the back for insurance)
I drove home without problems, jammed and turned on several times - no problem!
I got attached to the dad and let’s drag her, after 5 minutes it grabbed and started up but it didn’t work smoothly and when I pressed the gas it almost stalled, having started the engine a little bit, it stopped troit and started working smoothly.
By the way, I saw that sparks are running between the high-voltage wires - I changed the wires yesterday.
Having installed new wires, it did not start.
An acquaintance tried to look at the negative signal for the injector control (at the moment when it did not start) it was not! We conclude that at this moment the injectors are not working! And there is no spark either (((Sadness.
We checked the timing - it is in place and normal!
they started something and decided to twist the ignition and it started to work smoothly!
We sin that the sensor is covered with which is regulated by the UOZ that stands on the camshaft.
I didn't start this morning (I twisted this sensor and started it in half with grief.
GUYS, HELP WHO CAN. (I'm not good at electrics. (() WHAT DO I NEED TO WATCH? HOW TO CHECK?
I need a car every day, I just live and work in different cities.
Link to original article - Techno Mind. You can comment here.
It so happened that my Nissan, despite the fact that it pulled well, ate a lot of gasoline. On the track, it turned out about 10 liters per 100 km. I generally keep quiet about the city. Of course, I rummaged through the forums, but no one could recommend anything specific. People wrote to check the mixture, check that, check that. I checked - everything was ok. And finally it was the turn to check the ignition timing, and it turned out that the angle was specifically knocked down, and the ignition was very late. Minute adjustment (about which a little lower) more than one and a half times reduced gasoline consumption, and the engine seemed to be changed - it became much better to pull.
And here is the logic. We were all taught at school that when the piston is at its highest point, the spark ignites the fuel mixture compressed by the piston, it ignites, and when it burns, it turns into a mass of hot exhaust gases that press against the cylinder walls and the piston with great force. Well, since it is much easier to move the piston than to spread the cylinder, the gases move it, producing horsepower for us. This is all in theory. In practice, since the pistons are attached to the engine crankshaft, and this whole system has some inertia, the piston will move down for a while itself, carried away by the inertial crankshaft, even if the fuel mixture for some reason does not ignite. In addition, the combustion of the fuel mixture is not instantaneous at all. From the moment the spark appears until the moment when the entire mixture ignites and the gas pressure reaches its maximum value, some time passes. This period of time is very small, but since the speed of rotation of the crankshaft is very high, even during this time the piston manages to travel a certain distance from the position at which the ignition of the mixture began. As a result, gases begin to press on the piston too late, engine efficiency and power decrease, and gasoline consumption increases significantly.
The solutions to the problem are simple - the spark must skip and ignite the fuel before the piston reaches its highest point. Then the gas pressure will reach its maximum at exactly the right moment - when the piston is at the very top.
The difference in degrees between the position of the crankshaft at which the piston is at its highest point and the position at which the fuel mixture is ignited is called the ignition timing. The optimal value of the ignition timing depends on a variety of factors - engine speed, fuel mixture, etc. The engine has several systems that optimize the angle automatically during operation, but the initial value must be set manually. It is this procedure that I will analyze now, using the example of the Nissan GA16DE engine.
Keep in mind that on modern engines (well, let's say the release of probably the last 6-7 years) this whole thing will not fail, because all these systems have become more “digital” and it’s already scary to go there. Look at the passport - if your car does not have a distributor, then your ignition is controlled by a computer.
There are 6 marks on the central pulley of the engine, and a fixed arrow is installed on the body of the engine itself:
The correct ignition timing on my engine, according to the passport, is 10 degrees, i.e. while the warm engine is idling, the arrow should point to the fourth mark exactly at the moment the spark jumps in the first cylinder of the engine. Since this whole thing happens very quickly, then you cannot do without a special device.
The fixture is a slightly modified strobe. I got myself this (10 bucks on eBay, although there are both 100 and 200. Advanced horror. What they don't measure. In English it is called ignition timing light gun):
The system is simple: inside there is a light bulb that receives power from the battery through red and black crocodiles, and it lights up only for a moment when the current in the high-voltage spark plug wire of the first cylinder induces a current in the stroboscope clothespin, which clings to this very spark plug wire:
Note that the clothespin has an arrow indicating the direction of the current to the first candle. It is important to install the clothespin correctly:
As a result, the marks are illuminated by a bright ray of light exactly at the moment of time we need, and for our “slow” eye the picture stops - it seems that the pulley has stopped and we can slowly examine the marks.
Of course, I could not help but promote the device itself:
The tracks on the board are very funny:
Video (click to play). |
The light from the light bulb is collected by such a magnifying glass: