Hyundai accent DIY front suspension repair

Details: Hyundai Accent DIY front suspension repair from a real master for the site my.housecope.com.

The front wheel suspension is independent, of the "swinging candle" type, with a telescopic hydraulic shock-absorber strut and a wishbone arm. The right and left suspension arms are interconnected by a stabilizer bar.

The telescopic rack contains: a coil spring, an upper support spring cup with a rubber damping gasket, an upper rack support with a bearing and a compression stroke buffer with a protective casing. A steering knuckle is attached to the shock absorber strut with two bolts.

The upper strut support is attached to the body with three nuts. Due to its elasticity, the support allows the rack to swing during suspension travel and dampens high-frequency vibrations. The bearing pressed into the support allows the shock absorber strut to rotate with the steering wheel.

A telescopic hydraulic shock absorber is installed in the shock absorber housing. The lower part of the steering knuckle is connected to the front suspension arm through a ball joint pressed into the arm. Anti-roll bar - spring steel bar. The ends of the stabilizer are connected to the suspension arms through struts with ball joints. The middle part of the stabilizer is attached to the body with two brackets through rubber pads. A double-row angular contact ball bearing of a closed type is pressed into the steering knuckle and secured with a retaining ring. The wheel hub is installed in the inner bearing rings with an interference fit. The bearing is tightened with a nut on the thread of the shank of the housing of the outer hinge of the wheel drive and is not adjusted in operation.

Video (click to play).

Accent suspension device

Hyundai Accent is a fairly reliable Korean car, the chassis of which requires periodic maintenance of the chassis. How to repair the rear suspension of the Accent with our own hands, we will understand in detail the device and the suspension scheme.

One of the most recognizable vehicles in the lineup is the Hyundai Accent. The model first appeared in 1994, and it has firmly taken its place among family cars. This was facilitated by a high level of comfort, good technical characteristics and reliability along with an affordable price. The Accent's suspension is quite stiff, but it firmly endures all the bumps and irregularities on Russian roads. The rear suspension of this car suffers more than the front, which is due to its design features.

It is a mistake to believe that the rear axle of the chassis has less influence on the behavior of the Hyundai Accent on the road, compared to the front. Rocking the car at high speeds, maintaining directional stability and the comfort of passengers in the rear seats - these are the functions

tions that are assigned to the rear suspension.

The rear suspension of the Hyundai Accent is independent, that is, each wheel is supported by hydraulic shock absorbers. Also, the design has longitudinal and transverse levers. To improve the directional stability of the machine, the designers have provided an anti-roll bar. The rear suspension strut is compact and the shock absorber is in the spring.

In addition, there is a compression travel stop in the form of a protective buffer. The support leg is not only a housing for the hydraulic support, but also has a fist through which, due to the silent block, the trailing arm is attached to the support. The support strut itself is kept on the body by a support bracket, and the shock absorber rod is reliably protected by rubber covers.

You can feel that the rear suspension of the Hyundai Accent does not work as it originally did, while on the move.This is especially noticeable by the occurrence of longitudinal swing on irregularities and waves on country roads, and also knocks and other extraneous sounds appear additionally.

Sport struts with springs

Never delay the suspension diagnosis, otherwise you will not be able to avoid additional maintenance and repair costs. The main malfunctions that may require DIY Accent rear suspension repair include:

  1. The wear of the arm bushings can be diagnosed by the occurrence of knocking in the rear suspension and deviations from a straight path in motion.
  2. The wear of the shock absorber strut is determined by the appearance of oil leaks and body swaying.
  3. Loss of stiffness of the rear springs. This fault causes the machine to sag, and severe impacts on uneven roads can cause the spring to break.
  4. Worn or mechanical damage to the anti-roll bar.

Sometimes it is necessary to disassemble the rear suspension of the Hyundai Accent for other work, including replacing the wheel bearing, servicing the brakes or the fuel system.

To replace shock absorbers on the Accent, you need to stock up on the necessary tools and take care of safety by immobilizing the car. When replacing struts, secure the car well on the site and proceed with the following steps:

  1. Provide easy access to the top of the pillar from the passenger compartment.
  2. Remove the wheel.
  3. Disconnect the strut stem attachment using a 17 and 19 open-end wrench, and you will also need a 6 wrench to keep the stem from turning.
  4. Release the shock absorber from its attachment to the strut (use a 17 wrench).
  5. Loosen the 3 nuts with a 12 wrench that hold the top end of the rack.
  6. Remove the wheel rotation sensor.
  7. Remove the suspension strut by lowering it down.

Dismantling the Hyundai Accent spring must be performed using a special vice and a suitable compression device. When you remove the spring, assess its condition: it should be free of cracks, corrosion, signs of subsidence and deformation.

You will then be able to remove the protective rubber elements, which are subsequently checked for mechanical damage. After removing the stand, check the surface to make sure it is free of oil spills. Check the mirror surface of the stem, smoothness of movement, evaluate the uniformity and stiffness of the movement. If there are deviations, replace the shock absorbers with a Hyundai Accent with your own hands.

When replacing shock absorbers, keep in mind that they are always replaced in pairs. If you change just one rack, it will not be able to fully develop its resource due to the worn out other. Also, shock absorbers should be selected with the same stiffness and always from the same manufacturer. A half installation will incur additional costs due to increased rubber wear and rapid wear on other parts of the Accent's rear undercarriage.

Regardless of the change in generations of the car, shock absorbers have always remained the same, so problems with their selection never arise. Be sure to bleed the racks before installing them to remove excess air from the cavities and adjust the operation of the bypass valves.

Work on the installation of shock absorbers on the Hyundai Accent is performed in the reverse order. If you need to remove the trailing arm of the rear suspension, the machine will need to be installed over a pit or raised on a lift, and then the following steps are performed:

  • with a 12 key, unscrew the bracket for the parking brake cable;
  • using two ring spanners 17, unscrew the bolt holding the lever and remove the bolt;
  • unscrew the lever attachment to the knuckle and release it.

Then you can install the racks in place and collect everything that was disassembled earlier.

The process of replacing the rear suspension bushings of the Hyundai Accent with your own hands is carried out after removing the lever.When reassembling, remember that the vehicle has angles for the rear wheels, so mark the position of the adjusting bolt before disassembling to avoid fine adjustment. Also keep in mind when replacing levers that the left and right are different from each other.

When removing the wishbones, first unscrew the adjusting bolt by unscrewing the adjusting washer with an eccentric. The second end of the lever is also dismantled by unscrewing the bolt with a 19 and 17 wrench. The transverse levers are also different, so take this into account when installing them and do not confuse the left with the right or vice versa. When replacing the anti-roll bar, drive the vehicle onto a lift or overpass. The work is performed according to simple instructions:

  • release the lower cushion of the shock absorber;
  • with a 17-inch head, unscrew the nut that holds the stabilizer on the rack, as well as the fastening of the rack hinge to the stabilizer bar;
  • dismantle the stabilizer post.

A key criterion for normal operation of the anti-roll bar is the moment of force that occurs when you try to roll the ball joint pin. If the value exceeds 1.7-3.2 Nm, the stabilizer link must be replaced. There should be no play in the ball joint.

It is imperative to assess the condition of the protective hinge covers. When installing an old stabilizer, it is sometimes necessary to replace or add grease. Do not forget that the final tightening of the connections is best done after lowering the car, that is, so that the suspension is loaded.

Carefully assess the condition of rubber seals, covers and bushings, and replace them if necessary. With high-quality and timely repairs, the Accent's rear suspension will serve you for a long time. For example, silent blocks, even when driving on bad roads, go more than 20 thousand kilometers, and the struts can easily withstand 70 thousand kilometers.

Before repairing the rear suspension of a Hyundai Accent with your own hands, it is important to consider that in addition to the above works, others may be required. For this, special tools, spare parts and accessories will come in handy. To facilitate the separation of rusted threaded connections, prepare a brush with metal bristles and VD-40 fluid or brake fluid.

The front wheel suspension is independent, of the "swinging candle" type, with a telescopic hydraulic shock-absorber strut and a wishbone arm. The right and left suspension arms are interconnected by a stabilizer bar.

The telescopic rack contains: a coil spring, an upper support spring cup with a rubber damping gasket, an upper rack support with a bearing and a compression stroke buffer with a protective casing. A steering knuckle is attached to the shock absorber strut with two bolts.

The upper strut support is attached to the body with three nuts. Due to its elasticity, the support allows the rack to swing during suspension travel and dampens high-frequency vibrations. The bearing pressed into the support allows the shock absorber strut to rotate with the steering wheel.

A telescopic hydraulic shock absorber is installed in the shock absorber housing. The lower part of the steering knuckle is connected to the front suspension arm through a ball joint pressed into the arm. Anti-roll bar - spring steel bar. The ends of the stabilizer are connected to the suspension arms through struts with ball joints. The middle part of the stabilizer is attached to the body with two brackets through rubber pads. A double-row angular contact ball bearing of a closed type is pressed into the steering knuckle and secured with a retaining ring. The wheel hub is installed in the inner bearing rings with an interference fit. The bearing is tightened with a nut on the thread of the shank of the housing of the outer hinge of the wheel drive and is not adjusted in operation.

Many elements of the front wheel suspension can be independently removed and reinstalled.For certain work, you still need tools from the workshop. In no case should the damaged parts of the suspension be straightened, let alone welded, they must be fundamentally replaced with new ones.

Removing the front suspension strut

Removing the shock absorber at the top. After removing the cover (1), you can loosen the suspension strut mounting nut using a spanner wrench (3). To do this, hold the shock absorber rod with an Allen key (2).

Removing the shock absorber at the bottom. Shown are the stabilizer link bolts (1) and the wheel bearing housing bolts (2 and 3).

When removing the shock absorber, you should take into account: if you disconnect it from the wheel bearing housing, you will have to re-adjust the wheel alignment angles, which is possible only on a measuring stand in the workshop.

For this reason, we describe here the removal of the shock absorber strut together with the wheel bearing housing.

Another addition: to tighten the upper nut of the shock absorber strut, mechanics in the workshop use a VW 3078 socket wrench.

  1. Purchase a new self-locking nut and a new swing arm clamping bolt.
  2. With the vehicle standing on the ground, loosen the central securing bolt of the drive shaft in the wheel hub (center of the wheel).
  3. Loosen the wheel bolts.
  4. Raise the vehicle evenly at the front to avoid stress on the stabilizer bar. Secure the vehicle.
  5. Remove the wheel.
  6. Disconnect the stabilizer link from both suspension struts, press the stabilizer up.
  7. Disconnect the disc brake caliper and secure it to the body with a wire - the brake line remains connected.
  8. Disengage the track rod joint.
  9. Remove the axle joint clamping bolt at the bottom of the suspension strut.
  10. Pull the pivot pin out of the strut using a pry bar. This separates the strut and the wishbone. In this case, under no circumstances should the slot in the wheel bearing housing be widened, for example with a screwdriver.
  11. Unscrew steering wheel and remove drive shaft from wheel hub.
  12. Remove the cover from the shock absorber cup in the engine compartment.
  13. Remove the nut of the suspension strut from the top of the rod. To do this, hold the stem with an Allen key.
  14. While doing this, hold the shock absorber strut underneath.
  15. Pull out suspension strut downwards and at the same time remove it completely from the drive shaft.
  16. For installation, use new self-locking nuts and a new clamping bolt of the suspension joint.
  17. Install the clamping bolt so that its head points forward in the direction of travel.
  18. Tightening torques: nut of the upper fastening of the shock absorber strut: 60 N • m, nut of the track rod: 30 N • m, clamping bolt of the independent suspension joint: 50 N • m, connecting rod of the stabilizer on the shock absorber strut: 40 N • m.
  19. If the same shock absorber strut is installed and the bolts connecting the wheel bearing housing and the shock strut remain clamped all the time, then there is no need to adjust the wheel alignment.

Elements of the front suspension strut and the sequence of their installation

1 - spring;
2 - spring plate;
3 - suspension strut bearing;
4 - buffer;

5 - protective casing;
6 - threaded cover:
7 - shock absorber;
8 - 10 - spacer, cover.

Audi 80 front wheel suspension at close range

1 - the body of the shock absorber;
2 - bolted connections of the shock absorber housing and the wheel bearing housing;
3 - wheel bearing housing;

4 - axial hinge;
5 - clamping bolt;
6 - the lower transverse suspension arm.

Left: Tie brackets are required to separate the spring from the shock absorber when the strut is removed.

Right: The illustration shows the suspension joint clamping bolt (1) with which the suspension joint (3) is attached to the wheel bearing housing. Further indicated: the fastening nuts (2) with which the suspension joint is connected to the lower wishbone.

Replacing the front shock absorber

To carry out this work (with the shock absorber removed), a device for tension (compression) of the spring is required. You will need at least two pullers, even better three. Without the use of a spring tensioner, the spline nut at the top of the shock absorber rod must not be loosened, because the spring is in a state of strong pre-tension. Otherwise, the components of the shock absorber strut will fly apart as in an explosion - there is a great risk of accidents!

In addition, the uncompressed spring can no longer be reinstalled. Spring tensioners are available at parts stores. Next, you need the following special tools: a VW 524 wrench to loosen the spline nut and a 40-201 A tool to loosen the screw cap above the shock absorber. If you don't have them, you will have to help yourself with a large pipe wrench.

  1. Remove the suspension strut (see previous section).
  2. Clamp the shock absorber strut through the wooden wedges at the height of the steering knuckle arm in a vice. Never pinch the cylindrical section, otherwise you will crush the shock strut.
  3. Install the spring tensioner at the spring coils and compress it slightly.
  4. To prevent the spring tensioner from slipping, cover these turns with adhesive tape, if necessary.
  5. Now loosen the spline nut at the top of the suspension strut. Hold the shock absorber rod with a wrench.
  6. Remove the spring together with the suspension strut bearing and additional parts.
  7. Remove the screw cap at the top of the shock absorber.
  8. Pull out the shock absorber.
  9. The factory is fitted with liquid shock absorbers. In this case, you need to pour out the old fluid from the shock absorber (special waste!) And clean its stem.
  10. Install a new shock absorber cartridge without fluid.
  11. The installation sequence of the constituent elements is shown in the figure on the upper right. Next, note that the color coding of the springs indicates the bottom.
  12. Tightening torques: threaded cover of the shock absorber cartridge: 150 N • m, slotted nut on the shock absorber rod: 50 N • m.

Removing the front wheel bearing

The wheel bearing with its outer ring is pressed into the housing, the wheel hub is pressed into the inner ring. Under no circumstances should a new wheel bearing be driven into its place with a hammer, otherwise you will "install" the next damage together with the bearing. Therefore, it is better to remove only the shock absorber itself and disconnect the brake disc, as well as the casing. And you must entrust the actual removal and installation of the bearing to the workshop, which has a repair press at its disposal.

  1. Purchase a new self-locking nut and a new swing arm clamping bolt.
  2. Raise the vehicle evenly at the front to avoid stress on the stabilizer bar. Secure the vehicle.
  3. Remove the suspension joint clamping bolt at the very bottom of the suspension strut.
  4. Use a pry bar to press out the independent suspension pivot pin at the shock absorber strut. In this case, under no circumstances should the slot in the wheel bearing housing be widened, for example with a screwdriver.
  5. Mark the installation position of the pivot on the lower wishbone.
  6. Unscrew the axle joint securing nuts at the bottom from the lower control arm. Remove the hinge.
  7. When screwing on the axle joint, take into account the marks made when removing the mark; in this case, the adjustment of the wheel alignment angles will remain approximately the same.
  8. Do not forget the shims for the fastening nuts.
  9. Tightening torques: the nuts of the independent suspension joint must be tightened to a torque of 65 N • m, the nuts of the clamping bolt to a torque of 50 N • m.
  10. Carry out wheel alignment in a workshop.

Removing the wishbone

  1. All self-locking nuts will need to be replaced as well as the bolts connecting the wishbone supports to the axle beam.
    The wishbone can be removed with or without the axle joint. Which bolts need to be loosened in one case or another, is described in the previous section.
  2. Remove nuts for inner bushings for wishbone support.
  3. If the inner bearings of the wishbone have already worn out, then before installing the lever it is better to immediately press in (in the workshop) new ones.
  4. Installation: Fasten the wishbone from the outside to the wheel bearing housing or to the independent suspension pivot. You will find the tightening torques in the previous section.
  5. Tighten the nuts for the inner bearings of the wishbone loosely at first. Tighten fully only when the vehicle is on its wheels. Otherwise, the wishbone bearings may become skewed.
  6. Tightening torques for the nuts of the inner bearings of the wishbone: first
    40 N • m, then turn another 1/4 turn (90 °).

The arrow points to the lower mounting bolt under the rear strut on front wheel drive models.

Top suspension strut mount on the rear axle for front-wheel drive models. The arrows point to the four strut mounting bolts, the number (1) indicates the strut itself.

DIY repair Hyundai accent

Hyundai Accent Front Suspension Repair