Car compressor tornado DIY repair

In detail: do-it-yourself automobile tornado compressor repair from a real master for the site my.housecope.com.

The car compressor replaces the hand and foot pump for inflating the tires. The most pleasant advantage of this device is that it is fully automated and no physical effort is required to inflate the wheel. Convenient when the compressor is always at hand, wherever you are. However, it happens that it breaks down and then repairs may be required.

Why is the compressor a necessity for the driver today? After all, there are so many service stations and tire changers around where you can pump up tires and, if necessary, make other repairs. It's simple. The wheel can be lowered anywhere, for example, in a mountainous area or in a summer cottage, far outside the city - there is not always a specialized workshop nearby. And then, it is better not to lose control over the situation and fix the problem on your own, quickly, without unnecessary expenses and hassle.

The most common cause of a car compressor malfunction is a banal blown fuse. The fuse of the block or the one located on the wire may burn out. Such a breakdown is not serious and is repaired very quickly. Moreover, spare parts for repairs can be bought in almost every store, for example here.

Also, one of the options in which the compressor fails involves damage to the power wire. It is very easy to define this nuisance. It is enough to visually examine the wire and find the place of tear or break. This problem can also be dealt with easily and quickly, for sure every man changed the plug on the iron wire.

Video (click to play).

There are more serious reasons for the inoperability of automotive compressors. For example, when a winding of an electric motor or a vibration coil catches fire, it is rarely possible to save a patient.

If you find that the compressor turns on, but does not give the desired action, that is, it does not pump air, look for a problem in the wear of the piston or PTFE ring. In this case, it will be cheaper to purchase a new autocompressor than to repair and buy new parts.

But more often than not, the problem is not acute and requires little intervention, replacement of a spare part or component. Usually this is a leaky hose, a valve worn on the nipple of a wheel, a rubber ring-gasket, brushes, nozzles.

Due to the fact that the car compressor has various attachments, it can be used not only to inflate the tires of a car, but also for balls, inflatable boats, bicycles, etc. That is, a compressor plus nozzles is a universal device that allows you to solve several problems at once.

In order to repair a compressor, it is important to know its structure and features. So, each representative of automotive compressors is equipped with:

  • Electric motor;
  • Pressure gauge;
  • Cylinder;
  • By piston;
  • Other accessories (cables, brushes, gaskets, nipple, attachments).

Diaphragm and reciprocating compressors are distinguished by their design.... The principle of operation of a membrane compressor is gas compression, due to the fact that the translational movement of the membrane reduces the volume of the chamber. The diaphragm, sandwiched between the cylinder and the cover, begins to vibrate and acts like a piston.

Piston compressors are equipped with a special piston, which, when connected to the crankshaft, sucks in air masses. They are much more popular with car enthusiasts.

To provide the highest pressure, reciprocating compressors operate in staged mode. Thus, the compressed air mass is distilled from one cylinder to another by means of a cooling tube. The volume of one cylinder is deliberately larger than the second, but the latter compresses the air, increasing the efficiency of the device.

The weakest part of diaphragm compressors is the diaphragm. If foreign particles accumulate in the gas cavity of the unit. Important aspects of working with such a compressor are:

  1. Keeping the block clean.
  2. Elimination of moisture and dirt from entering the membrane unit.
  3. Timely replacement of spare parts (membrane, gas valve, pressure limiter).

The most common problems with a reciprocating compressor are:

  • The compressor refuses to start;
  • There is no air discharge into the receiver, although the motor is running;
  • Knocks out the fuses;
  • Air pressure drops sharply;
  • Incorrect operation of the thermal protection machine;
  • The humidity of the air supplied by the compressor is increased;
  • The motor runs at increased vibrations;
  • The connection between the hose and the nozzle is frayed and the air is poisoning.

If the device refuses to work, you need to perform certain diagnostic actions using an indicator screwdriver. We investigate whether there is a phase, and whether voltage is applied. If everything is in order with the phase, go to checking the fuses, maybe they melted. If this is the case, then simply replace the fuse. It is important to remember that when making repairs, the installed parts must be of equal value.

After replacement, everything should work, however, it happens that the fuse blows again. This suggests a possible short circuit. Repair needed. Call the scheme. When the defective parts are installed, replace them with new, similar parts.

Compressor failure may be due to a failure in the settings of the pressure control relay. To diagnose this problem, do the following: bleed the air and restart the compressor. If you hear the sound of a running motor, reset the settings, the motor does not function, you need to replace it. Remember that with intensive thermal protection, it is necessary to cool the motor for at least 20 minutes, this will normalize the operation of the compressor.

Special attention should be paid to the situation when, when the device is turned on, both the fuse and the thermal protection fail. If the problem is only that the installed fuse is not designed for the operating power of the unit, then the repair is reduced to a simple replacement of the spare part. But if the relay is out of order, do not try to climb there yourself. In order to get a qualified repair, go to the service.

Image - Car compressor tornado DIY repair

In a situation where the piston is faulty, you need to disassemble the device. When making a repair, release the air, clean the valve from dirty formations, if the pressure continues to fall - the problem is in the valve, it needs to be replaced.

With such an abundance of car dealerships and places of sale of components, your head can simply go around. Where to buy spare parts for repairs or new attachments. In principle, there is not much difference in the places of sale of spare parts. It's a matter of convenience for everyone. Someone goes to a specialized store, someone goes to the meal, and someone is convenient and profitable to order spare parts via the Internet. The taste and color as they say.

The main thing is not to run into a fake when making a purchase. Original spare parts are a guarantee of their long service. Ask for a certificate or warranty card when purchasing new compressor repair parts from a dealer.

In general, compressor repair is not difficult and can be done without the appropriate experience or qualifications. Although it is better to prevent damage in advance, simply by taking care of the equipment.

After prolonged work, the tornado compressor did not break much.
At the bottom is money 🙂 click - MORE
I started pumping up summer car tires, and instead of the usual hum I heard the clanking of metal and then completely idle just the electric motor of my tornado pump.

After disassembling its piston part, it was found that the crankshaft tightening had loosened, one part of it broke off and the engine shaft began to spin at idle.
After the repair of the tornado pump, it came to life a little, how long time will tell!
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Video Tornado compressor, repair of the tornado pump of the channel Igor Utyaev

An automobile compressor TORNADO AC580 with a declared malfunction was received for repair - something does not contact somewhere, in general it does not work.

By the way, compressors are used not only in automobile pumps. For example, the Delaton company produces a mind-boggling amount of all kinds of compressor equipment, repairs and maintains it. There is even a whole subdivision of professional compressor units that can be used in many areas of activity: this is cleaning parts from dust with the help of compressors (blowing off dust), this is spraying paint under pressure from a compressor, this is also a banal inflation of balloons for a birthday. I don't think, of course, that an industrial compressor will be useful for you to inflate birthday balloons, but for other tasks, you may well need a compressor. Let's continue, otherwise I'm distracted by something.

We connect 12V, turn it on - it really does not turn on. We will renovate. First, we disassemble the connector that is inserted into the cigarette lighter.

Unscrew the upper part:

Here is the malfunction. One of the contacts - minus - is completely torn off. This once again confirms the simple truth that electronics is the science of contacts. We solder it into place.

We connect 12 volts. We include. Shakes. With a happy smile, we go to pump up the wheels of our car.

By the way, did you know that there are two types of compressors: rotary (screw) and reciprocating. As I understand it, the automobile compressor, which was discussed in this article, belongs to the piston group. There is also some intermediate type - a membrane one, but this, as I understand it, is one of the varieties of a reciprocating compressor. In general, if you want to dive into this topic more fully and understand how screw compressors differ from reciprocating ones, go to Yandex or Google and read. Reading develops thought! (With).

All photos are taken with Samsung GT-C3222 phone.

It happens that the wheel of the car is slightly poisoned (lowered) and it has to be pumped up. But bad luck, when connecting the autocompressor, it worked a little and stalled or did not turn on at all. Here we will try to disassemble the most common breakdowns and causes associated with the failure of autocompressors and eliminate them.

The first and most common reasonThis is a blown fuse in the car's fuse box or on the auto-compressor wire, where it is often installed. This breakdown is one of the most frequent, but it belongs to the category (light) and does not require special skills in repairing electromechanical products and disassembling an autocompressor. In the event of a blown fuse, you just need to replace it with a new one of the appropriate rating.

The second of the most common autocompressor breakdowns, this is chafing or breakage of the compressor supply wire.If, after checking and replacing the fuse, the breakdown has not been eliminated, it is worth visually assessing the condition of the supply wire for its breakage, but if at a glance the wire is intact, then it is worth ringing it with an appropriate tester.

If the device confirms the breakage, it is worth either replacing the supply cable or finding the breakage point, bite off with wire cutters just above this place, strip the wires and solder to the wires remaining at the autocompressor. If the repair of the autocompressor cable did not help, then most likely the winding of the electric motor or vibration coil burned out, depending on the modification of the autocompressor, in which case repairing the autocompressor is useless.

The automobile compressor Tornado is in great demand among inexpensive devices. It is equipped with a high-performance pump, has a high pressure head and is equipped with a long hose. Components from Asian companies are used in the compressor, and assembly production has been established in the United Arab Emirates and China.

Tornado Compressors

Tornado compressors are presented in several "weight" categories: AC 550, AC 580, AC 600, AC 700, etc. Compressors are sold in solid packaging and are well equipped. The kit even includes a waterproof zippered fabric backpack with a carrying handle. Also included are as many as three fittings for inflating a variety of inflatable products: balls, swimming pools, boats, mattresses, etc. Automotive compressors can be equipped with both a quick-detachable pump connection and a more reliable screw-on one.

Tornado compressors of all modifications are powerful enough. Therefore, they have good performance in small sizes. Compressors easily reach a pressure of 7 kgf / cm2. For most car owners, two atmospheres (kgf / cm2) are enough. For example, the compressor Tornado AC 580 creates two atmospheres in 2.5 minutes, three atmospheres in four minutes. Model AC 600 pumps 35 liters of air per minute.

Features of operation

Compressors are designed in a familiar way. With gentle operation, they can last for several years. However, there are enough complaints about them. Experts advise lubricating rubbing parts and mechanisms after purchase. Sometimes units fail in the very first days of operation, it's good that dealers give a 1-2 year warranty. Another constructive disadvantage is that the screwing speed of the brass hose tip is slightly lower than the connection speed of the quick-release fitting. Therefore, there is a certain loss of air when disconnecting and connecting the hose to the car wheel.

The manufacturer proposes to connect the compressors to the car's electrical network through the cigarette lighter socket. But in this case, it is necessary to take into account what amperage the fuses that protect the cigarette lighter withstand in a particular car. If the compressor consumes current in excess of the permissible cigarette lighter current, drivers will have to be smart with wires. In order not to burn the cigarette lighter and car wiring, it is safer to connect the Tornado compressors with terminals directly to the battery.

The weakest point of the younger models is the pressure gauge. Surely many drivers will be puzzled by the speed of deflection of the gauge needle. To find out the value of the tire pressure, you will have to wait until the arrow stops at any value. For example, up to a mark of two atmospheres, the arrow “creeps up” half a minute after the pressure gauge is connected to the wheel valve. Owners of large cars with tire pressures of up to five atmospheres will have to have even more patience.

Among the advantages, we single out a high pressure ceiling, good performance, and a long pumping hose. The disadvantages include lack of reliability, short power wire, inhibition of the pressure gauge.In general, an automobile compressor of the Tornado brand, due to its power, is able to cope with the wheels of light trucks, minibuses and SUVs. Inflates air mattresses and rubber boats very quickly.

Technical characteristics of Tornado compressors

Image - Car compressor tornado DIY repair

There are situations when the air compressor, peacefully rattling by the engine in the corner of the garage, starts to malfunction, or even turns off altogether. And at this moment, as luck would have it, there is a need for it. Do not be afraid, after studying theoretical information, repairing a compressor with your own hands will not seem like something unattainable.

Image - Car compressor tornado DIY repair

The main purpose of air compressor units is to create a continuous, uniform jet of compressed air. The dense gas stream is then driven by various pneumatic tools. These can be airbrushes, tire inflation guns, wrenches, cutting machines, pneumatic chisels, nailers, and more. In the minimum configuration, the compressor unit is equipped with a supercharger (an engine that creates an air flow) and a receiver (a container for storing compressed gas).

Compressors with a piston system electric motor have found the greatest application in car repair shops. In the supercharger crankcase, the transfer rod moves along the axis back and forth, giving the oscillatory moment to the reciprocating movement of the piston with O-rings. The bypass valve system located in the cylinder head works in such a way that when the piston moves downward, air is taken from the inlet pipe, and upward - it is returned to the outlet pipe.

The gas flow is directed to the receiver, where it is compacted. Due to its design, the blower produces an uneven air stream. Which is not applicable to spray gun use. A kind of condenser (receiver) saves the situation, which smooths out the pressure pulsations, giving out a uniform flow at the outlet.

A more complex design of the compressor unit implies the attachment of additional equipment designed to provide automatic operation, dehumidification and humidification. And if in the case of a simple execution it is easy to localize a malfunction, then the complication of the equipment execution complicates the search. The following are the most common faults and remedies for the most common piston-type compressed gas systems.

To make it easier to find the problem, all defects can be classified by the nature of the malfunction:

  • Compressor unit blower does not start
  • Compressor motor hums but does not pump air or fills air reservoir too slowly
  • At start-up, the thermal protection circuit breaker is triggered or the mains fuse is blown out.
  • When the blower is turned off, the pressure in the compressed air tank drops
  • Thermal protection circuit breaker periodically trips
  • Exhaust air contains a lot of moisture
  • Engine vibrates violently
  • Compressor runs intermittently
  • Air flow is consumed below normal

Let's consider all the causes of the problems and how to fix them.

Image - Car compressor tornado DIY repair

If the engine does not start and does not hum, then the supply voltage is not applied to it. First of all, using an indicator screwdriver, check the presence of "zero" and "phase", as well as the reliability of the plug-to-socket connection. In case of poor contact, measures are taken for a tighter fit. If there is 220 V at the input of the circuit, the fuses of the compressor unit look.

Failed ones are replaced by passive protection devices of the same rating as defective ones. In no case are hot-melt inserts designed for a higher electric current allowed. If the fuse blows again, you should find out the cause of the failure - probably a short circuit at the input of the circuit.

The second reason why the unit does not start is that the pressure control relay in the receiver is faulty or the level settings are out of order.To check, gas is released from the cylinder and the supercharger is tested. If the engine is running, the relay is reset. Otherwise, the defective part is replaced.

Also, the engine will not start when the thermal overload circuit breaker is triggered. This device turns off the power supply circuit of the winding of the electrical device in case of overheating of the piston system, fraught with seizure of the motor. Let the blower cool down for at least 15 minutes. After this time has elapsed, restart it.

With an underestimated mains voltage, the electric motor does not master the scrolling of the axis, while it will hum. With this malfunction, first of all, we check the voltage level in the network using a multimeter (it must be at least 220 V).

If the voltage is normal, then the pressure in the receiver is probably too high, and the piston does not overpower the pushing of air. In this case, manufacturers recommend setting the “AUTO-OFF” automatic switch to the “OFF” position for 15 seconds and then moving it to the “AUTO” position. If this does not help, then the pressure control switch in the receiver is faulty or the bypass (check) valve is clogged.

You can try to eliminate the last drawback by removing the cylinder head and cleaning the channels. Replace the defective relay or send it to a specialized center for repair.

Compressor start-up is accompanied by blown fuse or activation of automatic thermal protection


This malfunction occurs if the installed fuse is below the recommended rated power or the supply network is overloaded. In the first case, we check the compliance of the permissible currents, in the second, we disconnect part of the consumers from the electric main.

A more serious cause of the malfunction is incorrect operation of the voltage relay or breakdown of the bypass valve. We bypass the relay contacts according to the scheme, if the engine is running, then the actuator is faulty. In this case, it is more advisable to contact an official service center for technical support or replace the relay yourself.

A drop in compressed air pressure indicates that there is a leak somewhere in the system. Risk areas are: high pressure air line, piston head check valve or receiver outlet cock. We check the entire pipeline with a soapy solution for air leaks. We wrap the detected defects with sealing tape.

The drain cock may leak if not properly closed or defective. If it is closed all the way, and the soapy solution is bubbling on the spout, then we change this part. When screwing in a new one, do not forget to wind up the fum tape on the thread.

In the case of tightness of the air line and the exhaust valve, we conclude that the compressor control valve is not working correctly. For further work, be sure to bleed all the compressed air from the receiver! Next, we continue to repair the compressor with our own hands, disassembling the cylinder head.

If there is dirt or mechanical damage to the bypass valve, we clean it and try to fix the defects. If the malfunction is not eliminated, then we replace the control valve.

This defect occurs when the power supply voltage is too low, the air flow is poor, or the room temperature is too high. We measure the voltage in the network using a multimeter; it must be at least the lower limit of the range recommended by the manufacturer.

Poor air flow into the discharge system is due to a clogged inlet filter. The filter should be replaced or washed according to the unit's maintenance manual. The piston engine is air-cooled and often overheats when in a poorly ventilated area. The problem is solved by moving the compressor unit to a room with good ventilation.

This situation occurs under the following conditions:

  • Large accumulation of moisture in the receiver
  • Air intake filter dirty
  • The humidity in the room of the compressor unit is increased

Moisture in the output stream of compressed air is fought by the following methods:

  • Drain excess fluid from the cylinder regularly
  • Clean or replace the filter element
  • Move the compressor unit to a room with drier air or install additional filter-moisture separators

In general, piston engines are prone to high vibration. But, if the previously relatively quiet compressor unit begins to rumble, there is a high probability that the engine mounting screws are loosened or the material of the vibration cushions is worn out. This malfunction is eliminated by pulling all fasteners in a circle and replacing the polymer vibration isolators.

Interruptions in the operation of the engine can be caused by incorrect operation of the pressure control switch or too intensive extraction of compressed air.

Excessive gas consumption occurs due to a discrepancy between the compressor capacity and the power consumption. Therefore, before buying a new pneumatic tool, carefully study its characteristics and air consumption per unit of time.

Consumers should not take more than 70% of the compressor capacity. If the power of the blower with a margin overlaps the requests of the pneumatic tools, then the pressure switch is faulty. We either repair it or replace it with a new one.

This malfunction occurs as a result of a gas leak in the high pressure system or a clogged air intake filter. Air leakage can be minimized by pulling all butt joints and wrapping them with sealing tape.

Sometimes it happens that when draining condensate from the receiver, they forget to completely close the drain valve, which also leads to a gas leak. This problem is easy to solve - by tightly closing the valve. If the dust filter is clogged, clean it or, even better, replace it with a new one.


Most of the above malfunctions can be avoided by correctly carrying out the first start-up and running-in of the mechanisms, as well as performing regular routine maintenance.

In order for the device to function properly for a long time, the recommended maintenance should be started at the initial stages of operation. Experts recommend the following actions from the date of purchase:

Timely observance of these simple requirements will keep the mechanism in good condition. Such a time-consuming procedure as repairing a compressor with your own hands will be required extremely rarely. Proper grounding will avoid problems with the electrical part of the device. Regular replacement of oil and cleaning filters will prevent premature wear of rubbing parts.

A car compressor is a device that has greatly simplified the tire inflation process, which has traditionally been done with a hand or foot pump. This unit can operate in automatic mode, has compact dimensions, and inflation of tires with its help does not require the use of physical efforts. Although the autocompressor is not complex in design, some of its components may fail over time. To repair the device yourself, you need to have an idea of ​​how it works and on what principle it works.

Compressors for pumping wheels are of the diaphragm type and piston type. Both types of devices are designed to compress air and differ from each other not only structurally, but also in the principle of operation.

If you look at the device of a membrane-type automobile compressor, you can understand that the main element of the unit, with the help of which air is compressed, is the membrane... It is made either from rubber or metal.

The diaphragm autocompressor consists of the following elements:

  • an electric motor that drives the drive of the compressor unit;
  • a compression chamber with 2 valves;
  • rubber, polymer or metal membrane located in the compression chamber;
  • a rod connecting the piston to the diaphragm;
  • a piston connected to a rod and a connecting rod;
  • connecting rod and crank;
  • the crankcase in which the crank mechanism (KShM) is located.

Autocompressor works according to the following principle... The crank converts the rotation of the drive shaft into the reciprocating motion of the connecting rod. The one connected to the piston sets it in motion. The piston, moving up and down, drives the diaphragm with the help of a rod. Moving down, the diaphragm creates a vacuum in the compression chamber, which opens the intake valve. When the latter is opened, the chamber is filled with air. Moving upward, the membrane provokes the closing of the intake valve, and the process of air compression begins. When a certain degree of compression is reached, the exhaust valve opens, after which air under pressure enters the hose connected to the tire. When the membrane moves down, a vacuum is again created in the chamber, from which the outlet valve closes, and the inlet valve opens. Further, the entire process described above is repeated.

Important! Due to the fact that the compression chamber is hermetically separated from the crankcase, the air at the outlet of the apparatus does not have any foreign impurities. In addition, in membrane units, air leakage through the oil seals or piston rings is excluded, which has a positive effect on the performance of the autocompressor.

Piston type tire inflators the main component is the piston.

This type of automobile pump consists of the following units and parts:

  • an electric motor driving the drive of the apparatus;
  • compression chambers (cylinder) with inlet and outlet valves;
  • air filter;
  • a piston having an o-ring;
  • KShM, consisting of a connecting rod and a crank;
  • the crankcase in which the KShM is located;
  • pressure gauge, which is designed to monitor the pressure level in the tires and can be installed on the cylinder or hose.

The device works as follows... The KShM is driven either by a gear transmission or by a direct drive. It converts the rotary motion of the drive shaft into reciprocating, which causes the piston to move up and down. The piston, moving downward, creates a vacuum in the cylinder, as a result of which the intake valve opens. Air, passing through the filter and the opened valve, enters the cylinder. Due to the upward movement of the piston, the air in the cylinder is compressed. When a certain level of pressure in the compression chamber is reached, the exhaust valve opens, through which air exits the apparatus. Further, when the piston moves down, the exhaust valve closes, and the intake valve opens, and the cycle repeats.

Since the design of diaphragm autocompressors is significantly different from the piston device, then some breakdowns of these devices will be characteristic only for a certain type of units.

The most common do-it-yourself piston autocompressor malfunctions include the following:

  • the device does not turn on;
  • the engine of the unit works, but does not pump air;
  • the device does not create the required pressure;
  • the compressor shuts down spontaneously.

Tire inflation compressors have power cable (s) for connection to a 12 V power supply. Some models of devices are connected to the car's cigarette lighter, and some to the battery.

If the electric pump does not turn on, then first of all, check the power cables for damage... They can be “ringed” by the tester. Also, if the compressor is connected to the cigarette lighter, then you need check the integrity of the fuseinstalled in the plug. If the fuse blows, it must be replaced.

In extreme cases, the device may not turn on due to failure of the electric motor... Most often, motor windings burn out due to overheating.It is easier to buy a new car compressor, since repairing a car compressor engine will cost 80% of the cost of a new unit.

If, when the device is turned on, the sound of a running engine is heard, but no air comes out of the hose, then, in order to diagnose the unit, you will have to parse it:

  • unscrew the 4 screws holding the crankcase cover;
  • you should also unscrew the 4 screws installed on the piston head;

A valve is installed in the cylinder head, which is a common reason that the device does not pump... To eliminate the malfunction, it is necessary to remove the seal and the disc with the valve from the piston head.

There is a small sealing ringwhich can wear out over time. If it is worn out, the valve does not fit tightly and allows air to pass through. As a result, no compression of the latter occurs. Also, sometimes this ring can be displaced from its seat. If this happens, the valve will also not be able to close. It is not uncommon for the valve plate to simply break. In this case, it must be replaced. This part, like other spare parts, can be purchased in online stores.

Another reason that the device does not pump may be loose screw, by means of which the crank is fixed to the motor shaft.

If the screw is unscrewed, then the motor shaft will rotate, and the KShM will remain stationary.

If, when trying to inflate the tires, it is not possible to achieve the required pressure, then the cause of the problem may be, as in the previous case, the valves. Various contaminants can accumulate under them, which interfere with a good fit. To repair the tire inflation compressor, you will need disassemble the piston head and clean all parts well from accumulated dirt.

Sometimes insufficient air pressure at the inlet from the unit may be due to deformation of the o-ringwearing a piston.

To remove the piston, you need to remove the liner jacket and the liner itself.

The piston o-ring may be deformed due to overheating of the unit... To align the ring, you must first soften it. Either Thinner 646 or WD-40 fluid can be used for this purpose. After the ring becomes soft and pliable, it should be leveled, and the sleeve and jacket installed in place. You can check whether the piston in the liner moves correctly by turning the engine shaft.

Some models of autocompressors have overheating protection... For this reason, the device can turn off spontaneously, for example, during prolonged operation. But overheating of the unit can also be caused by a factory defect, especially in inexpensive models. There is a flaw in poor fit of the sleeve of the apparatus to the shirt... In this case, the heat removal from the piston unit is reduced and, as a result, the piston head and the engine overheat.

In this case, the repair of an automobile pump will consist in eliminating the gap between the sleeve and the jacket (you can use thin sheet aluminum or thermal paste). Thin sheet aluminum can be “mined” by cutting open a regular beer can. You need to wrap the sleeve with aluminum, and insert it tightly into the shirt. After these actions, the heat transfer will improve, and the compressor will stop spontaneously turning off.

Diaphragm autocompressors break very rarely... Although they are characterized by some breakdowns inherent in piston devices: damage to the power cable or blown fuse in the plug used to connect to the cigarette lighter.

But still, the main element of a tire inflation machine that can fail is membrane... Most often, it is made of rubber or other plastic material, which coarsens and becomes inelastic at low temperatures. If such an autocompressor is turned on at a low ambient temperature, then the membrane will simply break.... In this case, the repair of an automobile compressor of this type will consist in replacing the membrane.

Replacing the pressure gauge on a car compressor will be required if it fails. This gauge can be mounted separately from the unit, on the hose, or on the cylinder head.

If the pressure gauge shows incorrect values ​​or does not work at all, it should be unscrewed, and buy similar, with appropriate thread and scale.

In some cases, it can be difficult to find the right device. It is easy to get out of this situation: purchase a pressure gauge for a car compressor and tee with matching thread... Attach a pressure gauge with a tee to the end of the hose as shown in the following photos.