Gearbox Mercedes Sprinter DIY repair

In detail: checkpoint Mercedes Sprinter DIY repair from a real master for the site my.housecope.com.

A qualified checkpoint repair will provide your Mercedes Sprinter with high technical characteristics and long-term operation. A properly assembled and installed unit optimizes the functions of the main systems of the minibus. Gear shifting will occur without delays, fuel consumption will decrease, controllability and maneuverability will improve, and the reliability of transmission units will increase.

For Mercedes Benz utility vans, a good transmission is essential for trouble-free operation on commercial flights. The sudden failure of the checkpoint creates many problems along the way, associated with a threat to human life and the safety of goods. The breakdown of the unit is often accompanied by significant financial and material losses and expensive restoration repairs of transport.

How to avoid losses? Regular control and diagnostic activities carried out on the basis of a modern car service are guaranteed to minimize possible risks and unforeseen costs.

Drivers, even with great professional experience, are not always able to independently accurately determine the malfunctions in the operation of the gearbox. Among the undoubted signs of gearbox breakdowns, the following factors stand out:

untimely response of the unit;
efforts and uncharacteristic sounds (creaking, crackling, grinding) when switching;
the change of speed modes is accompanied by jerks and jerks;
transmission fluid leaks, discoloration or odor change.

Natural wear of elements with high mileage.
Previous improperly performed repairs.
Violation of lifting and speed modes.
Insufficient or untimely oil change.
Broken or unprofessional clutch adjustment.

Video (click to play).

We carry out high-quality and comprehensive checkpoint diagnostics. Careful dismantling and installation of the unit is carried out using specialized equipment, appropriate skills and technologies. Original spare parts are always available in our store. For the comfort of clients, the center staff offers beneficial advantages:

preliminary consultations and transparency of all work;
prompt elimination of the most complex malfunctions;
loyal prices and stable discounts.

Cars change, friends and the forum remain. [my.housecope.com/wp-content/uploads/ext/1209]

Message Glavmotopryg »02 Sep 2012, 10:30

I welcome everyone!
For a long time I was looking for information on the repair of the checkpoint, I did not find anything worthwhile. I decided to repair it on my own.
The essence of the problem was that the third, and then the fourth gears began to turn on with a grinding noise.
Tips and tricks are appreciated.

Photos will complement as the repair progresses.

Message KosCher »03 Sep 2012, 08:11

Message Glavmotopryg »03 Sep 2012, 10:27

Message chirish »03 Sep 2012, 10:31

Message Glavmotopryg »03 Sep 2012, 16:31

Message Edison »05 Sep 2012, 01:43

Hey Glavmotopryg... Here I found you a small instruction with diagrams, box repair. ... d-255.html Well done

Image - Gearbox Mercedes Sprinter DIY repair

... I will bring people like you who repair themselves on enthusiasm. Will you disassemble, please, a detailed story: val:, and a photo report.

Added after 47 minutes 49 seconds:
You haven't looked everywhere yet Glavmotopryg... Here's a little on the LT boxes, they are similar. ... -chast-10 /

Message Koffer »05 Sep 2012, 17:46

Message Glavmotopryg »05 Sep 2012, 21:35

Drained the oil.
Here's what I found on the cork magnet.

Added after 38 minutes 6 seconds:
Further disassembly, just like in the instruction manual:

I knocked out a finger of the gearshift ball mechanism with a punch, the sound of hammering a nail in a two-hundredth wheel.
[img] https://my.housecope.com/wp-content/uploads/ext/2692/i523/1209/7. .jpg [/ img]

Hands somehow not very much, what came under the hands - a vice. I used the box body itself as a lever.
[img] https://my.housecope.com/wp-content/uploads/ext/2725/i103/1209/f7. .jpg [/ img]

Added after 14 minutes 12 seconds:

He unscrewed, but not completely, two bolts from below (key for 13), unscrewed two bolts with an internal hexagon, removed the plate.
[img] https://my.housecope.com/wp-content/uploads/ext/1886/1209/52/8c0. .jpg [/ img]

The bolt was unscrewed with an electric wrench, the shank was easily removed by hand.
[img] https://my.housecope.com/wp-content/uploads/ext/1882/1209/3e/42c. .jpg [/ img]

Through a piece of wood I knocked on the front of the case with a hammer and the box fell into two parts.
The primary shaft remained in the front, and the secondary, intermediate and shift forks in the rear.
It was not difficult.

professional repair manual transmission Mercedes Sprinter any modifications Moscow Russian Federation

REPAIR of the MERCEDES Sprinter gearbox of any modifications
MEKHANMERCEDES Sprinter TECHNICAL GEARBOXES
installation | replacement | buy all modifications
shaft repair and restoration | argon welding of the manual transmission body
Moscow city

Artem 8 965 126 13 83 Vadim 8 925 675 78 75

Full car diagnostics during repair - free of charge!

Possessing a high level of professionalism, extensive experience in the repair of manual transmissions, and our own warehouse of spare parts, we carry out diagnostics, sale, replacement and repair of all types of manual transmissions for the MERCEDES Sprinter car. Box repair starts with an initial, obligatory free diagnostics.

consulting by a repairman / by phone free of charge /
delivery of the car for repair / within the city of Moscow 3,000 rubles. From the Moscow region and other regions of the Russian Federation - by agreement /
complex car diagnostics / determination of the presence of a malfunction of the engine, manual transmission, ABS, brake system; checking the electrical circuits of the car for corrosion, checking the kinematic destruction of the unit, checking the level of transmission oil, checking the operability of the hydraulic clutch system / - during repairs free of charge
visual inspection, checking the integrity of the hull
checking the transmission oil content for steel, aluminum or bronze chips
opening the pallet / if necessary /
removal from the car
disassembly, flushing of parts and assemblies
troubleshooting / presence of the car owner - required /
agreement with the car owner on the cost of full repair and the date of completion of the repair
receipt of spare parts from the warehouse / rem. kit, consumables, units /
repair / argon welding / gearbox housing if necessary
assembly
clutch replacement / at the request of the car owner /
installation on a car
filling with gear oil
output diagnostics and tested drive of the car

Warranty from 3 to 24 months or 60,000 km. mileage.

We have a fund restored manual transmission Mercedes Sprinter / see replacement article / ... If the car owner wishes, we can replace the faulty one with one that has been sorted out from the exchange fund, which is often more economically feasible.

Complex troubleshooting of manual transmission (disassembly - assembly) without repair

Removal and installation (as separate work)

Replacing the clutch with the box removed

economy - from 3,000 to 8,000 rubles / use, at the request of the car owner, only used parts to reduce the cost of repairs /
business - from 8,000 to 28,000 rubles. / replacement only of directly damaged parts in the unit /
representative - from 28,000 to 60,000 rubles / replacement regardless of damage with a set: oil seals, bearing bearings, needle bearings, synchronizers, stoppers, coupling hub locks - plus directly affected parts /

Own warehouse of spare parts necessary for the repair of manual transmissions. Bearings, oil seals, gears, synchronizers, gear couplings, shafts, differentials, manual transmission housings are available and on order for all brands of cars.

Mercedes Sprinter belongs to commercial vehicles that have proven themselves in Russian operating conditions. Reliability, convenience, ease of maintenance. But even the most reliable ones need service.The main treatment of Mercedes Sprinters, unlike other European commercial vehicles, is damage to the bearing shafts. Most often, the intermediate shaft of the gearbox suffers. In the photos below, the foreman indicates damage to the bearing seat on the shaft. Such damage is caused if you try not to pay attention to the resulting hum from the box. And attempts to solve this problem with various gear oil additives.

Mercedes sprinter gearbox diagram

front crankcase and interbody plate

The Mercedes Sprinter model appeared in 1995, in 2013 the car underwent a serious restyling with an update of its appearance and technical characteristics. The updated version of the minibus is equipped with gasoline and diesel engines with various transmission options. A 6-speed manual transmission is provided for diesel engines, and a 6-speed automatic transmission for gasoline engines. The Mercedes Sprinter gearbox is highly reliable, the machine is designed for long-term use. In Russia, both cargo and passenger versions of a commercial vehicle are in demand.

A small video from the channel to allow you to get distracted from the problem of car repair:

Technical features of the gearbox

The Mercedes Sprinter model is equipped with a 6-speed manual gearbox G 16-5 / 4.898, it provides an optimal balance of dynamics and fuel consumption. The model is in demand due to its economy and reliability, "mechanics" guarantees the driver freedom of control and full control over the car.

The duration of operation directly depends on the quality of the lubricant used. For this model, the original oil from the manufacturer MB 235.10 is optimal; if necessary, it can be replaced with analogues 75W-80 or 75W-90, which were approved by the manufacturer. The recommended amount of oil is 2.2 liters, it should be changed every 100,000 km. With intensive use, the replacement interval is reduced to 60,000 km. When selecting the oil, it is necessary to take into account the recommendations of the manufacturer and the year of manufacture of the vehicle.

Minibuses of this brand are designed for 300,000 km or more, but their performance directly depends on the quality of service. Transmission malfunctions can occur due to aggressive driving style with incorrect mode switching, untimely oil change, as well as natural wear of components. It is important to identify the first signs of problems in time and contact the service to fix them.

Signs of malfunction of the manual transmission

Repair of a Mercedes Sprinter manual transmission is usually required no earlier than 100,000 km, but you need to be especially careful when buying a used car. If it has been used for a long time in conditions of constant city traffic jams, or if the previous owner was inattentive to maintenance, the risk of breakdowns increases significantly.

The following symptoms indicate faults in the manual transmission:

The appearance of extraneous sounds from the box during vehicle operation. Howling, crackling, crunching when shifting gears - all this indicates the wear of bearings and gears, they will soon need to be replaced.
Difficulty shifting gears. If it requires effort, or if the gear does not engage, this indicates worn out gears and gearshift mechanism. Defective parts need to be replaced urgently.
Inability to change gear while driving. For commercial passenger transport, this is especially dangerous, as the vehicle's controllability decreases.
Oil drips on the body, transmission fluid spots on the asphalt under the car. Oil leakage occurs due to a malfunction of the oil seals and must be repaired as soon as possible.

If the gear oil is not changed in time, metal shavings begin to accumulate in it, due to which the lubricant ceases to perform its functions.The increased friction accelerates the wear of the components, as a result, soon the box is completely out of order. To prevent this from happening, you need to contact the service center as soon as possible for a professional repair.

What is included in the manual transmission repair?Our workshop carries out professional repair of the Mercedes Sprinter gearbox, which includes a wide range of services. To identify and eliminate problems, the following operations are carried out:

Free entrance diagnostics. The manual transmission is checked on the move to identify signs of a problem, a professional inspection is also carried out and the integrity of the hull is checked.

Disassembly and troubleshooting of parts. The manual transmission is removed from the car and completely disassembled, troubleshooting with determination of the degree of deterioration is carried out in the presence of the client. After that, the exact cost of the upcoming repair is calculated.

Replacement and restoration of faulty components. Here you can purchase a full set of spare parts: original parts and more affordable analogs are on sale.

Gearbox assembly, installation and output diagnostics. The verification process evaluates the performance in all modes.

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If not one, but several parts are worn out, and their replacement will be expensive, you can consider another option and purchase a remanufactured gearbox assembly. We offer high-quality remanufactured parts, with which you can fully restore the machine to work. The components have been overhauled, as a result they are completely ready for long-term intensive use.Benefits of ordering in our workshopThe workshop specializes in the repair of gearboxes and clutches of light commercial vehicles of various brands and models, we have been working with German cars for several years. Clients are guaranteed the quality and high professionalism of repairs, orders are carried out by highly qualified masters with many years of practical experience.After completing the task, a long-term warranty is provided, repeated problems will be eliminated free of charge. The warranty period is up to 2 years, it depends on the selected and installed parts. We offer very low prices for all services: take advantage of the advantageous offer to return the car to work at no extra cost.To quickly diagnose and eliminate the cause of the breakdown, call us and book the car to the master at a convenient time for you. If the car is not on the move, we will deliver it to the service using our own evacuation service.The gearbox repair shop is ready to carry out the following work:

replacement and repair of gearbox MERCEDES Sprinter

replacement and repair of manual transmission MERCEDES Sprinter

replacement and repair of the Mercedes Sprinter gearbox

replacement of transmission oil MERCEDES Sprinter

clutch replacement MERCEDES Sprinter

replacement of the release bearing MERCEDES Sprinter

replacement of the rear oil seal and crankshaft bearing MERCEDES Sprinter

replacement of the input shaft oil seal and drive oil seals MERCEDES Sprinter

replacement of the input shaft of the manual transmission MERCEDES Sprinter

replacement of the secondary shaft of the manual transmission MERCEDES Sprinter

backstage repair of the Mercedes Sprinter checkpoint

repair (argon welding) of the MERCEDES Sprinter manual transmission case

repair of the secondary shaft of the MERCEDES Sprinter gearbox

replacement of the fifth gear of the manual transmission (without removing the gearbox from the car) MERCEDES Sprinter

repair of 1st and 2nd gear of MERCEDES Sprinter

repair of 3rd and 4th gear MERCEDES Sprinter

repair of 5th gear MERCEDES Sprinter

buy gearbox MERCEDES Sprinter

buy manual transmission MERCEDES Sprinter

buy gearbox MERCEDES Sprinter

Call us to choose a time for manual transmission diagnostics and repairs in a gearbox repair workshop. An appointment in advance will allow you to find the most convenient solution, we are always ready to meet the wishes of the client.Our specialized repair shops for manual transmissions MERCEDES Sprinter provide high-quality service, diagnostics and repair of all types of gearboxes. We offer an honest service for your repair. Your presence is obligatory at all stages of diagnostics and repair of the MERCEDES Sprinter gearbox; all work and accessories are coordinated. The term for overhaul of the gearbox is from 0.5 to 1 working days (if the necessary parts are available).We have round-the-clock line consultations on the repair of manual transmissions of gearboxes (8 965 126 13 83) and delivery for repair on a tow truck (8 926 167 15 40). A tow truck for manual transmission repairs is provided for a fee (within the MKAD - 3000, outside the MKAD by agreement).The cost of work during the overhaul of the MERCEDES Sprinter checkpoint is 10,000 rubles (input and output diagnostics, removal and installation of the gearbox, disassembly and assembly, exit test drive) + cost of components.Input diagnostics is carried out with the obligatory presence of the owner of the car within 30 - 40 minutes after removing the gearbox from the car (inspection, disassembling the manual gearbox, flushing the inner case of the gearbox from metal shavings, disassembling the shafts).Removal of the gearbox from the car, disassembly and troubleshooting takes place on the day of the request for repair.The warranty for the repair of the gearbox of the Mercedes Sprinter gearbox is from 1 to 12 months or 60,000 km of run (set individually for each car - depending on the components during the repair).

The automobile corporation Mercedes-Benz was founded in 1926; today it is part of the Daimler-Benz concern, headquartered in the German town of Stuttgart. Today Mercedes-Benz is one of the most famous automotive corporations around the world. Mercedes-Benz vehicles are very popular among drivers, despite their high cost, as they invariably combine German reliability, quality and safety.

Mercedes Sprinter is a light-duty truck, which began to be produced in 1995 in the form of a van, a truck with a dump platform, a four-door or 2-door XXL minibus. Mercedes Sprinter can be used in different directions: for transporting goods and for people. Moreover, Mercedes Sprinter distinguishes not only versatility, but also economy in fuel consumption. Since 2006, the production of a new generation of Mercedes Sprinter LT3 buses has been additionally launched.

If you want to apply for the Mercedes Sprinter gearbox repair and replacement service, our service centers will gladly make it to any motorist at very reasonable prices, without losing the quality of the services provided! Contact us and you will be able to evaluate the high-quality service yourself.

How to avoid losses? Regular control and diagnostic activities carried out on the basis of a modern car service are guaranteed to minimize possible risks and unforeseen costs.

untimely response of the unit;
efforts and uncharacteristic sounds (creaking, crackling, grinding) when switching;
the change of speed modes is accompanied by jerks and jerks;
transmission fluid leaks, discoloration or odor change.

Natural wear of elements with high mileage.
Previous improperly performed repairs.
Violation of lifting and speed modes.
Insufficient or untimely oil change.
Broken or unprofessional clutch adjustment.

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preliminary consultations and transparency of all work;
prompt elimination of the most complex malfunctions;
loyal prices and stable discounts.

The German company Mercedes-Benz has always been known for the highest reliability, practicality and functionality of its vehicles that meet the highest quality standards. This applies not only to the legendary premium cars, but also to commercial vehicles, which are extremely widely represented in the manufacturer's model range.

The Mercedes Sprinter is undoubtedly one of the most successful commercial vehicles in our country. Over the 20-year period of its serial production, it has gained wide popularity among Russian small and medium-sized businesses. This is due to the excellent quality and technical characteristics, as well as a wide range of modifications, allowing you to choose a commercial vehicle for almost any task.

The specialized technical center "MIG Autoservice" in Moscow performs inexpensive repairs of the Mercedes Sprinter gearbox (Mercedes Sprinter), the excellent quality of which is best confirmed by the positive feedback from our customers.

To complete the various versions of the Sprinter, both mechanical and automatic gearboxes are used. All options are characterized by high reliability and rarely cause serious problems to the car owner. However, this does not mean that repairing a Mercedes Sprinter gearbox is such a rare operation. According to our experts, most malfunctions at low mileage values arise for operational reasons. Therefore, great attention must be paid to high-quality and timely service.

Regardless of the type of transmission in your vehicle, it requires regular inspection. Timely oil change is of great importance. "Automata" are especially sensitive in this regard. Violation of the timing of the oil and filter change in this case can provoke a serious repair of the Mercedes Sprinter gearbox, the price of which will be impressive.For mechanics, oil leakage can be a fairly typical problem.

The most indicative signs of a gearbox malfunction are jolts, jerks and knocks at the moment of switching and at the start, as well as a characteristic hum. In such cases, it is recommended to urgently contact a car service, because if you miss the time, then repairing the Mercedes Sprinter gearbox (Mercedes Sprinter) can have a very significant cost.

Of great importance is who you trust to carry out the repair. Sprinter's high-tech gearboxes do not tolerate unskilled intervention. It is best to contact the technical center "MIG Autoservice" because:

we employ specialists with excellent training who regularly improve their qualifications;
we have extensive experience in remanufacturing all types of gearboxes used on Sprinter;
we use the most up-to-date equipment and tools that allow us to efficiently solve any problems.

In addition, in our car service there is a spare parts department, where you can buy quality parts (both original and alternative) relatively cheaply, which makes the repair of the Mercedes Sprinter gearbox as affordable as possible for our customers.We provide high efficiency of repair work, which allows us to exclude long-term downtime of the vehicle.

The gearbox is an essential element in any vehicle. The functioning of the entire car directly depends on its work. Therefore, it is very important to monitor its condition and service it in a timely manner in case of any malfunctions. Autotechcenter "MIG Autoservice" carries out repair of the Mercedes Sprinter box, using only high-quality modern equipment and original spare parts, thanks to which your car is guaranteed to work smoothly for a long time. Our professional specialists have all the necessary knowledge and experience to carry out repair work of any complexity.

Many companies that are located in modern metropolitan areas, the population of which exceeds the 1 million mark. give their preference to a corporate and roomy car that can transport a large number of employees at the same time. Most often, such corporations make a choice in favor of the German car industry, namely the Mercedes Sprinter model. Its main advantage is not only its spaciousness and high carrying capacity, but also its efficiency, compactness, and ease of maintenance. But, despite all these positive characteristics, as for the simplicity of the car, it is best to entrust its repair and maintenance to specialists. In the conditions of our country, many cars that have established themselves on the market as durable and reliable sometimes start to fail. To begin with, in such cases, it is worth finding out the cause of the breakdown, having previously sent the car for diagnostics.

After the malfunction is identified, you can proceed directly to the repair itself. There may be several repair options. Experienced drivers who have been using a car for a long time have probably already encountered car breakdowns, which had to be fixed on their own. This is really possible, but only in cases where the severity of the problem is not great and does not require mandatory supervision by the master. In the opposite case, a lack of knowledge can play a bad joke with car owners and lead to additional costs for repairs, but already in the service.It is also fashionable to use the services of garage masters, but the truth is the quality of the parts they used and their work as a whole remains a big question, and after a short period of time after the repair you may need to do it again. The most reasonable option is an auto center or a service where qualified workers will resume the work of your car as soon as possible. But the main disadvantage of such workshops is their prices for the services provided.

Mercedes Sprinter engine repairRepairing an engine in a Mercedes printer is not an easy task. With such serious breakdowns, it is worth not saving and at the first manifestations of a malfunction, contact the service centers. If you give your car for repair on time, this will give you the opportunity to save your savings and time. Experienced craftsmen in workshops, using a good diagnostic system and high-quality equipment, will quickly determine the cause of the breakdown and eliminate it efficiently. And if the employees of your service turn out to be conscientious, then you will not need to pay for the replacement of already serviceable engine parts. The engine is the heart of your car and only if it is working properly, you can fully use all the functions and options of the car.Repair of Mercedes Sprinter nozzlesNot only the owners of the Mercedes Sprinter car faced the repair of injectors, since this problem is quite common in all brands of cars.If malfunctions in the work of this auto part interfere with all its work, then it is worth immediately addressing this issue. Of course, buying new injectors will be costly, and repairing them will be a much more economical solution to the problem. Despite the fact that most of this part can still be repaired, there are still times when the car owner has to buy new nozzles. Working with the engine always requires experience and qualifications, therefore, this repair should still be carried out by the master at the technical center, rather than the driver himself.Repair manual Mercedes SprinterIn the book markets and among the Internet resources, you can find the so-called manual for the repair and operation of the Mercedes Sprinter car. Such a book will be useful not only to the owners of this model with and without experience, but also to the masters who provide repair and diagnostic services for the Sprinter. Car owners will be able to find useful information for themselves in such sections of the publication as:

Maintenance,

operating instructions,

breakdowns and malfunctions that are most typical for this vehicle.

For Sprinter repair specialists, the following sections will be of interest:

complex repair operations,

permissible sizes of parts,

catalog of the most frequently requested spare parts,

detailed diagrams of electrical equipment.

This book is able to help the driver in case of breakdown outside the city, where there are no car services nearby. Also, the presence of this book will help you get rid of unscrupulous craftsmen who want to charge you a fee for already serviceable parts.Sprinter steering rack repairLike most cars of the brand, Mercedes, Sprinter has positive aspects, reflected in the safety and durability of the car. The Mercedes brand has long been synonymous with the word reliability in automotive jargon. But over time, even the toughest cars have to go for repairs. One of the most frequent breakdowns that occurs in the operation of the Sprinter is a malfunction of the steering rack. This is justified by the fact that, as in any other models, the Mercedes Sprinter auto steering rack is one of the most active systems in constant operation. Such a breakdown in a car is considered one of the very serious ones and can disable the car for a certain time. To avoid it, it is worthwhile to undergo diagnostics in services in a timely manner and monitor the quality of the machine.In the event that the steering rack breaks down, the driver can immediately notice the malfunction, since it becomes more difficult to drive. In such cases, you need to go to the car service. Fortunately, replacing and repairing a steering rack is not the most expensive compared to other car parts, and after the technicians take all the necessary measures, you can enjoy the work of your own car again.