Hydroaccumulator membrane 50 l dzhileks DIY repair
In detail: the membrane of the hydroaccumulator 50 l dzhileks do-it-yourself repair from a real master for the site my.housecope.com.
The diagram of a water supply system for a private house includes many important elements. And you can't call it simple. One of its most important elements is a hydraulic accumulator.
This device is responsible for maintaining a constant pressure in the system, and also protects the water supply from water hammer. However, nothing lasts forever, therefore, sometimes it is necessary to repair the accumulator. At the same time, most of the faults can be eliminated by hand.
In fact, the structure of the hydraulic accumulator is not particularly complex. It consists of:
main tank;
membrane or rubber container for storing water;
pressure switch, pressure gauge and other fittings.
However, despite their simplicity, these devices can break. The main malfunctions of the accumulator for private water supply systems:
too frequent switching on and off of the pump. This can be due to various reasons. The most common are a decrease in air pressure in the tank, damage to the membrane and damage to the tank body. In addition, the pressure switch may be incorrectly set;
air pressure below normal - most likely, the nipple is damaged, which does not hold pressure;
water flows out of the air valve - this indicates membrane damage;
the required water pressure is not accumulated - there is not enough air in the tank.
Of course, the best option is to call a specialist or send the hydraulic tank to a service center for repair. However, if you wish, you can make repairs with your own hands.
Quite often, you have to change the membrane in the accumulator. However, before disassembling the tank, you should make sure that the reason is in the membrane. After all, the matter may be in the wrong setting of the pressure switch, or in a small volume of air in the hydraulic tank.
Video (click to play).
One of the most common problems is membrane breakage.
The main signs by which you can determine the damage to the membrane:
too frequent switching on of the pump;
water flows from the nipple and air valve.
In this case, the membrane is repaired in the following sequence:
first of all, you need to purchase a new pear and prepare a set of keys;
after that, the accumulator is disconnected from the water supply system;
water is drained from it and air is lowered;
now you need to unscrew the flange and take out the old pear;
further, it is advisable to carefully inspect the inside of the tank - if there is dirt or rust, then you need to clean it;
after that, the new membrane is expanded and installed in the seat;
then, it is pressed against the flange.
Now, it is required to pump its operating pressure into the accumulator, usually 1.5-2 atmospheres. And then do a test run. At the same time, water must be supplied to a new pear under low pressure - this will exclude the possibility of its damage. You can read more about the nuances of repair in the article "How to replace a membrane in a hydraulic accumulator".
This problem can be caused by a number of reasons:
damage to the nipple - air escapes through it;
incorrect setting of the pressure switch;
damage to the tank body.
Sequence of actions for repair:
first, it is worth checking the integrity of the body itself - if it is rotten, then the accumulator may need to be replaced;
if everything is in order with the case, it is worth checking the operation of the pressure switch. It is possible that his settings are out of order;
for this, it is worth trying different operating modes for the hydraulic tank - if the relay is active, then you need to look for the reason elsewhere;
now you need to check the nipple - it can bleed air, if so, then the repair will be reduced to replacing it.
The pressure gauge may show incorrect values
Another reason is a malfunction of the pressure gauge. Those. it may show incorrect numbers. This point is also worth considering.
This phenomenon indicates a lack of air pressure in the tank for water supply systems. Therefore, the very first thing to do is to check the readings of the pressure gauge.
Here you need to take into account the fact that this device may show incorrect values. Therefore, you can simply bleed the air completely from the system through the air injection valve and pump it up again. If the pressure gauge is out of order, you need to replace it.
Another possible reason is that the pressure control relay is out of order. In this case, you need to adjust it. It is possible that the problem will be rectified.
A breakdown of the pressure switch is also one of the possible malfunctions.
You also need to inspect the accumulator itself - if the integrity of the case is violated, the air will be vented. Depending on the size of the damage, you will need to either seal it or buy a new one.
Another common reason is the air nipple is out of order. If so, then you just need to change it. To do this, disconnect the hydraulic accumulator from the water supply system and bleed air from it. After that, you need to unscrew the old nipple and insert a new one in place.
Then air is pumped into the tank to 1.5 atmospheres, and then water is drawn into the membrane.
Sometimes such a breakdown happens. However, it is easy to treat - usually it is enough just to tighten the nuts on the flange. If this does not help, then you will have to drain the water from the tank and release the air pressure, and then remove the flange.
Then you can try to make an additional rubber pad and conduct a test run of the system. The fact is that the accumulator is under constant pressure and from this, microcracks may appear in the rubber.
Water can flow through the flange
If the additional gasket did not help, you will have to buy a new flange. At the same time, you need to inspect the seat - there should be no mechanical damage, burrs and rust on it. If there are any defects, they must be eliminated. they can cause leakage.
In general, these devices do not break down so often; after all, their design is quite simple. However, in order to avoid or diagnose a malfunction in time, it is necessary to periodically service the accumulator. Moreover, there is nothing complicated in this, and such a procedure does not take much time.
Service is carried out according to the following schedule:
a simple visual inspection of the device is done every 1-2 months. The accumulator is checked for leaks, in addition, on some models, excess pressure must be relieved;
the next inspection is done every six months. The tank is also checked visually, but in addition it is necessary to check the condition of the air pressure and, if necessary, pump it up. Also, it is worth checking the serviceability of the pressure switch - and, if necessary, adjust the settings.
If the hydraulic accumulator has worked for more than three years, it is advisable to carry out comprehensive prophylaxis. For this, the device is disconnected from the water supply system and the pear is replaced. Flange and nipple replacement may also be required.
Perform prophylaxis every 3 years
You can do it yourself without any problems. However, when replacing parts, it is advisable to buy original products. This is especially true for the membrane.
The normal functionality of a home water supply system depends on the health of the accumulator. If there is a malfunction in the water supply network, it is necessary to immediately establish the cause of the malfunction and repair the equipment.Otherwise, more serious damage and irreversible failure of all equipment may occur. The most common cause of a breakdown is the accumulator membrane. We will learn how to check, replace and diagnose the system.
Most of the malfunctions of the accumulator can be corrected independently. All reasons can be divided into several groups.
Table 1. Malfunctions in accumulators
If air escapes, the membrane is mechanically damaged.
lack of compressed air in the tank.
Air pumping to the required pressure
Recommendations for the maintenance of accumulators:
Monthly inspection, checking the compliance of operating parameters with the norm (for each model and system individually).
Check for corrosion spots on the body and connections.
Check for smudges and moisture of surfaces at the joints.
If there are malfunctions or malfunctions, eliminate them immediately.
Checking the integrity of the membrane (inspection every six months).
When not in use, store the hydraulic tank in a dry place, avoid contact with heating devices (to avoid drying out and destruction of the membrane material).
Hydroaccumulator device diagram
How to check the initial pressure in the container:
Disconnect the tank from the system.
Drain the water.
Connect the pressure gauge to the nipple.
If the readings are lower than the default ones, it is necessary to pump up the pressure to the working one (with an automobile compressor, for example).
Accumulators distinguish between vertical and horizontal design. Accordingly, the membranes also differ in different shapes and designs: conical, cylindrical, spherical, ribbed.
When replacing a unit, you should purchase a product with similar characteristics - size, volume, throat diameter, maximum temperature of the working medium, material, working pressure, etc.
The membrane is a piece of equipment that most often fails, because undergoes constant compression and stretching. The replacement cost depends on the type of tank, capacity, type of membrane, manufacturer.
If the water supply system is operated continuously, it is advisable to purchase a more expensive membrane that can withstand a greater number of operating cycles.
The cost of models from foreign manufacturers reaches half the cost of the accumulator itself. At the same time, the nominal service life of products is several times higher than those of cheaper ones.
If you have minimal skills in working with plumbing equipment, replacing the membrane on the hydraulic tank is not difficult. Adhering to the correct procedure, replacing the assembly takes a minimum amount of time:
Disconnecting the tank from the water supply.
Remove excess air pressure with a nipple.
Empty the container.
Remove the pressure gauge, making room for the diaphragm to exit.
Remove non-working part.
Install a new diaphragm, fix the pressure gauge.
Pump up pressure 0.2 less than the lower pressure of the pump relay.
Install back.
After that, it is necessary to check the operability of the water supply system. To do this, it is necessary to fill the system with water and check the operation of the tank.
The membrane can be repaired by vulcanization. This method can extend its life by several weeks before purchasing and installing a serviceable product. But any repairs are a temporary measure and in any case you will have to buy a new one.
Accumulator element diagram
In addition to standard factory-made hydraulic tanks, you can make such a device yourself. A hydraulic accumulator without a membrane is a normal water tank because it is the membrane that helps maintain the pressure in the system. It is much easier to buy an inexpensive ready-made accumulator.
In order to build a hydraulic accumulator yourself, you need the following materials:
tank (capacity) with a volume of at least 30 liters;
shut-off valves;
ball valve;
half-inch faucet;
fasteners (washers and nuts);
sealant (sealant);
rubber gaskets;
nipple;
fittings (tee, worm).
Make holes in the container (on the lid and bottom, on the side).
Install a half-inch tap in the upper hole (on the cover), seal the connection with gaskets and sealant, and secure with washers.
Fit a tee to the tap.
Fix a shut-off valve ¾ in the lower hole, onto which to slide a tee.
Install a ball valve on the side hole.
A malfunctioning accumulator can affect the operation of the entire water supply system. By applying the tips and techniques described in the article, it is easy to troubleshoot your home plumbing system. Timely prevention can prevent serious breakdowns and premature failure of hydraulic tanks and the entire system as a whole.