To decide to make a slipway with your own hands, you need to understand not only the purpose of such a mechanism. Manufacturers offer different functionality of this equipment. Some models are only suitable for work in large service centers. There are also more mobile options that can be installed in a garage or similar space. When buying such devices for personal use, their price will be high and self-production is most expedient.
Body deformation can occur for various reasons. Accidental collision with an obstacle, a coup while driving on rough terrain or getting into an accident does not go unnoticed for the car. Changing the geometry on the side members or a curved car frame can lead to the following consequences:
Such features of damage to the frame call into question the possibility of operating the vehicle. The basic body dimensions are indicated in the technical documentation for each vehicle. Moreover, their change will require the restoration of the original parameters to continue safe driving. Staple mechanisms allow you to almost completely eliminate deformation and the independent creation of such an assistant will be a good alternative to contacting a service center.
The use of multidirectional efforts is the most important feature of the power bench. Such work is difficult to carry out manually. You can make a slipway with your own hands of various designs. Such devices are made of durable metal, and their features depend on the type of repair being performed. When choosing a suitable model of the slipway, one should take into account the parameters of the transport for which it is manufactured.The dimensions of the stand, the characteristics of devices and mechanisms can be selected based on the most successful models from Trommelberg, Nordberg BAS or Autorobot.
Depending on the nature of the work carried out and the versatility of use, there are several varieties of such power stands. With the help of small structures, it will be convenient to carry out local repairs. and the large industrial slipway equipped with powerful hydraulic equipment can handle heavy freight transport. To select a suitable design, you should know the types and purpose of all such devices.
There is no strict standardization of power stands. Most manufacturers supplement the slipway with various equipment. So, anchor clamps, special grips and a multi-turret design of the stand ensure the creation of force in the desired direction. For use in the garage, you can choose only the most necessary equipment, and the rest can be purchased or made later. All slipways can be divided into 3 types with their own characteristics and functionality.
Frame slip - is a structure for pulling relatively small deformations. Such a stand is suitable for carrying out local work and allows you to restore the geometry of the deformed area with high accuracy. The metal frame has a complex structure that serves to provide sufficient rigidity. Strong fixation allows you to stretch the vehicle in any direction and change the direction of the applied forces.
The frame stand is quite popular due to its small size and practicality. The fixation of the machine on such a frame is carried out with special grips. To pull out the deformed nodes, a chain connection is used, which ensures the restoration of the correct position of the damaged part. The set of such an installation should include a lift to ensure the fixation of the vehicle at the required height. The arrangement of such a stand will require various parts to ensure the capture and installation of the machine.
Floor slip - used by professional body repair companies. Its design assumes a fairly high tractive effort, suitable even for the restoration of freight transport. In the absence of the scope of work, this system does not take up much space, which provides additional ease of use. It is quite difficult to make such a slipway for body repair with your own hands due to the huge number of parts. In most cases, the functionality of such a power stand is not needed in an ordinary garage.
Any floor slipway needs a specially prepared base. The installation of rails, uprights, anchors and fastenings requires accurate calculations and the availability of appropriate equipment. The most convenient floor slipway is when installing fastening systems flush with the floor, which will ensure the safety of movement and work. The capabilities of such a power stand will be sufficient to access any deformation area, and the installation and fastening of the machine does not take much time.
Platform slipway - has some similarities with the flyover structure. With the help of such a device, it is easy to pull the car body in any direction. The platform of such a device has tremendous opportunities for installing additional equipment. It is most convenient to carry out pulling on such a stand, and its functionality is sufficient for professional use or for repairing in a garage.
For self-production, such a design does not provide any difficulties. Any platform slipway surpasses the frame slipway in its capabilities and is suitable for most types of vehicles.One or more tower racks can be used to repair the machine on this stand, which will be enough for the most difficult work. The pulling force of the hydraulic equipment is not limited. Moreover, such a platform can be used for body repair of SUVs and heavier equipment.
The slipways are produced by large world-renowned companies and small regional enterprises. The price of such power stands varies greatly, but the independent manufacture of such equipment will cost many times less. Depending on the design chosen, drawings should be drawn up, providing for all the features of the future workshop. Then it remains only to prepare the necessary consumables and tools.
To assemble a homemade slipway, you will need a metal profile, which will make up the skeleton of the structure. The assembly process is carried out by welding and the appropriate equipment must be available. The fastening system is developed individually and it is important to purchase a power rack mechanism, chains and gripping devices that are difficult to manufacture. Before starting work, the metal should be prepared by cleaning it from rust, degreasing and priming. Then you can start assembling the structure.
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To obtain a reliable frame, the profile must withstand not only the weight of the car, but also the force created by the tower rack. To perform such tasks, the thickness of the slipway metal should not be less than 4 mm. The platform structure of the straightening stand is most convenient for installation in the garage, and its design should be given special attention.
The exact dimensions of the slipway depend on the type of vehicle in need of service. In length for such a structure, a 4.5 m profile will be enough, and a width of 2 m will ensure convenient installation of the machine. For the manufacture of the frame, a channel with a cross section of 50-120 mm is suitable, which forms a solid platform for installing the machine. Considering that the load from the power tower on the profile will try to unfold it, it is required to install powerful stiffeners. The assembly of the frame is carried out using welding tacks, and after adjustment, the final welding is performed. In general, all actions are in the following order:
Assembling the structure according to the developed scheme;
Welding the body of the slipway taking into account all stiffening ribs;
Assembly and installation of fasteners for fixing the car;
Installation of power rack and additional equipment;
Installation of chains, grabs and brackets.
When performing such work, special attention must be paid to the rigidity of the structure. It is possible to organize repairs on the slipway only on condition that the machine is securely fastened. You should be careful about safety issues. The loads acting on the vehicle frame during stretching can not only damage the car, but also cause a significant impact on health.
You can make a slipway of any design, frame or platform are most suitable for such purposes. The main thing is to take a responsible approach to work and show your own ingenuity. It is quite simple to understand how to make a slipway, and the correct choice of material will help reduce the cost of creating it. To embody your own ideas, you should take all the best from the existing models. The operation of the slipway is designed for many years and such equipment will more than once prove its practical benefits.
Trying to save a lot, many create a slipway with their own hands. But the process requires knowledge and even schematics for that device or platform. It is used for the purpose of body repair. The slipway is needed to restore the original geometry of the body. But for this, the efforts made must be multidirectional.
Why do craftsmen try to create a slipway with their own hands? The reason is that the price is actually equal to the quality of the product and is quite high if the device is excellent in use. Having created a platform by their own efforts, motorists save a lot, plus they get moral pleasure for their skills, hard work and ingenuity.
DIY slipway
Everyone repairs their car, on their own or by contacting a service station. Tools are indispensable here. The purpose of their application is to make the task easier. The body slip is one of them, but it is not cheap, so many people want to make it on their own.
To restore the original body geometry on a vehicle, you need a special platform, which is discussed in this article. The car must be fixed, and, using multidirectional efforts, to achieve the result that is acceptable, that is, desired. In order not to spend "your hard-earned" funds on a high-quality factory expensive product, you should make a slipway for body repair with your own hands. Ready-made and custom options are no different in terms of functions, but significant financial savings tempt craftsmen and car enthusiasts to start creating a product. It is needed during the repair of cars and large vehicles. The correct selection of the slipway ensures a high work result.
Only 3 types of devices help to achieve the desired effect on the restoration of the iron horse. Each of the varieties has its own characteristics and is used under certain conditions:
Platform-based. It is necessary for the purpose of pulling the car body when using different forces and in different positions. In this case, repairs can be carried out from the side where there is a need for it. Various types of repairs can be carried out using such a tool, which means that the platform slip is a versatile product. It is based on a hydraulic device. Do-it-yourself slipway drawings for body repair indicate that there are flaws in this product. The platform has large dimensions. There should be rails in the floor so that some mechanisms can move along them. But thanks to the design itself, any breakdown can be repaired.
Platform slip with 2-sided lifting
Frame. The lexicon of the name indicates that a frame is always used in the design. For the purpose of fixing the iron horse, different clamps should be used. The chain is needed to straighten the deformed area. She starts up on the power device and is the main element in this process. When using a lift, the car will be seen best. Framed slipways are the most privately used to restore full body geometry.
Floor. The rails are installed in the garage floor. Such a slipway is a professional device and allows you to repair all cars, even trucks. Among the advantages are reliable construction and impressive dimensions.
Each type of product, whether they relate to repair work with a car or not, has positive and negative characteristics. The do-it-yourself floor slipway for body repair has several advantages:
Floor slipway
The concept of "versatility" of use includes the ability to use the slipway, even if not at the car repair. Its rails are flush with the flooring. This makes it easier to use the area at your own discretion. Of the "minuses" of creation, the complexity of measurements should be noted, which compensates for the compactness of the product.
Any slipway, not only the floor slipway, is capable of developing effort. Indicators here vary from 1.5 to 5 tons.
To start work on the independent production of the platform, you need a drawing of a slipway for body repair. This design is rectangular. Should be as thick as possible. Sections 50x50, 70x40 are considered ideal. The best length is 2 m. The width is needed corresponding to the wheelbase of the car.A slightly smaller width is acceptable, but then there should be "branches" on the frame. It is on them that the clamps are attached.
A stiffener located in the middle should be welded from a metal profile similar to the entire structure. When harvesting metal, remember: there must be a lot of it. The calculation must be done professionally. If you are not able to cope with this task yourself, seek help from a specialist. Metal profiles are purchased at specialized bases. To equip the structure with hydraulics, the slipway should be provided with a set, the tonnage of which varies within 10 tons.
A slipway, drawings and dimensions of which are indicated in large quantities on the world wide web, based on the installation method, can be of 2 types:
In the first version, a do-it-yourself floor slipway is installed in a specific place and makes it impossible to move it. In the second, the opposite is true. Mobile is equipped with wheels and is a mobile design. Can be stored both horizontally and vertically. For those who want to have a movable slipway in the future, you will have to stock up on a set of wheels. There should be 6. Only 2 will be needed for the power rack. The frame requires 4 castors.
To create a slipway, you need:
blueprints;
welding machine;
hydraulic device;
locksmith vice;
metal profiles;
metal corners to strengthen the structure;
longitudinal profiles used to create racks;
Welding machine
fasteners;
primer;
powder paint;
spray gun;
chains, quite powerful;
hooks;
nuts;
bolts.
To apply force to parts of the body that have lost geometry, a power strut is needed. Ensuring a high level of component strength is the basis for getting the best results.
Important! Where the stand and base will be welded, a metal gusset should be installed so that the entire structure becomes powerful and can withstand different voltages.
Powder paint
To create a slipway with your own hands, drawings will help, but this is not all that is needed. The elements, without exception, should be degreased, and then covered with a primer mixture. It does not interfere with immediately engaging in staining. This is where powder paint comes in handy.
Metal corners are welded to the base. Then the longitudinal part must be welded to the profile. She will become resistant. In the form of additional insurance, bolts are used to secure the profile. Then they are engaged in the installation of power and retractable chains, hooks, devices.
The metal profile is also called a channel. Its thickness is usually from 4 mm. The finished frame should be almost 2 times larger than the cars that will be serviced here. The corners are needed to provide an increased level of rigidity. They are needed, at the request of the author, on the end sides or throughout the structure.
Making a slipway with your own hands
The cross members are welded longitudinally to the frame. Thanks to this, the slipway will have even greater rigidity. If mobility is needed, wheels are welded to it. Creating a slipway with your own hands, the dimensions of which vary, is impossible without power racks. It is thanks to them that the effort is created to produce traction. Locksmith vices are used as a replacement for specialized clamps. Both are needed for the purpose of fixing a car that needs to be repaired.
A slipway, drawings and dimensions of which may differ, is used in different ways. If the parameters are equal to 180x80 cm, then the frame will be installed between the wheels of the car. But with its help it is impossible to repair significant damage. Rather, the use of such a platform is more suitable for repair work on thresholds or pillars. The most reasonable thing is to make a drawing of a floor slip for body repair based on the dimensions of the factory models.The assembly of a rectangle from a metal profile is based on the goals and objectives set by the future owner.
Homemade slipway is the choice of those who are ready not only to make body repairs, but to become a master creating a platform for repair work. Save with us.
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We are talking about a device used when performing work on the repair of an automobile body. Such equipment allows you to correct its serious damage, change the size and configuration of some elements. The desired result is achieved through the use of multidirectional forces acting on a well-fixed machine. Factory equipment is quite expensive, it is much cheaper to make a slip for body repair with your own hands.
The principle of operation is the same for all devices. To restore the geometry of the body, it is fixed on one or more sections of the slipway. Then the car mechanic, using a pulling device and applying force with the help of hydraulic devices, pulls out the deformed elements. If a slipway is made in the garage with your own hands, then this is, as a rule, a simple system that has one exhaust mechanism. There are several of them in the factory equipment.
There are four types of structures in total, each of which is used in certain conditions. Some types of equipment can be made by yourself. How are the slipways used today characterized?
They are distinguished by the possibility of using them to restore the body of a wide variety of cars. The devices available on the slipway allow you to fix the car without flanging the sills. The rolling equipment is compact, so it can be used in a confined space - that is, it makes sense to make a slipway for body repair with your own hands in order to install it in the garage. The disadvantage of this equipment is that it cannot be used in the presence of distortions and changes in the geometry of the body.
It assumes the presence of a rail along which the retractable devices move. This design helps to carry out repairs of varying complexity, since the mechanisms move to any point in the slipway. Pros of outdoor equipment:
relatively low cost;
operational installation;
small footprint;
ease of manufacture: you can make a do-it-yourself floor slip for body repair;
if necessary, you can remove the sliding devices and use the floor (the rails are at the same level with it) for placing equipment or other purposes.
The downside is the inconvenience of measuring individual body elements and its overall geometry.
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It uses a metal frame on which the machine is secured with chains. Despite the fact that such slipways are used when straightening not too severe damage, structurally frame equipment is more complex. The body is fixed at the required height and in the required position by means of clamps, and the deformed part is straightened by chains connected to a hydraulic power device.
To simplify lifting, auto frame slipways are often used in conjunction with scissor lifts. The advantages of these designs:
access to the car underbody and various elements located below;
the ability to perform body work at different heights.
Frame slips do not take up much space, however, they cannot be used to correct serious deformations, since the number of pull-out points is small. Therefore, it makes sense to use such structures during straightening and other simple damages.
The most popular are platform or frame structures. This is due to the simplicity of their manufacture, compact dimensions and relatively large functionality.Finding suitable drawings on the Internet today will not be difficult. The best option is to measure the finished factory slip and focus on its design. The main requirement here is the dimensions, which must correspond to the area of the workshop or garage. The recommended dimensions of the slipway are 4.5 × 1.85 m. Externally, this is a structure where one frame is inserted into another.
You will need a welding machine, a hydraulic device, a grinder, a drill with drills, a spray gun or paint brushes. From the materials you need to purchase:
profile pipe 40 × 80 mm (calculate the length in accordance with the drawing, taking into account the lintels) with a thickness of 4 mm;
metal for making scarves (thickness 4 mm);
clamping devices (you can buy factory ones, but if this is not possible, then how to make them yourself will be described below);
bolts, nuts;
primer;
plain or powder paint.
First, the outer frame is welded from the profile, then the inner frame is attached to the finished structure. It is necessary to boil from above and below, turning the structure over. Do not forget to use gusset reinforcements in the corners of the structure to increase its rigidity. When in doubt about the strength of the frame, weld a pair of crossbeams in the middle. When the frame is ready, you need to attach the legs to it from below in order to adjust the horizontal position of the device. To do this, you can use bolts 15 cm long and 24 nuts, which are welded at the corners of the structure. If you want, instead of hardware, install wheels - you get a movable slipway. This makes sense if you have a perfectly flat floor or if you put the structure on rails that are in a strictly horizontal position.
If it is not possible to purchase ready-made clamping clamps, then they can be made independently from the railway platforms, by means of which the rails are attached to the sleepers. Cut each of them in half and weld metal onto the inside, which, with the help of a grinder, cut into diamonds. Leave the outer side as it is, so that when installed on the car sills, their outer side is not damaged. Also weld a 4 mm thick plate onto the inside. This is necessary so that the clamping part evenly fixes the threshold and does not warp.
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You will need 1 cm thick steel. Cut rectangles 200 mm wide and 350 mm long. Weld vertical racks with a height of 300 mm to the resulting sites, do not forget about triangular reinforcing jibs made of the same metal. For the manufacture of upper clamps with a length of 200 - 250 mm, it is best to use fragments from KAMAZ springs 1.5 cm thick. Holes for fastening bolts must be burned in them.
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Align the frame straight to the level to keep it level. Further:
attach the uprights to the frame with bolts and nuts;
set the height with a level: paws should be on it;
focusing on it, weld the clamping clamps.
The last stage is cleaning the structure from rust, priming, followed by painting.
Here you can use factory hydraulic devices or a homemade mechanism. In any case, the capacity should be 1.5 - 2 tons. To fasten the pulling structures, use a strip made of a channel and installed on the frame of the slipway. To ensure that the pulling mechanism and chains can be positioned anywhere, drill holes in the frame around the entire perimeter of the structure.
If you prefer a do-it-yourself rack design, it is better to use a tower device. Although heavier than other varieties, it provides uniform traction throughout the entire height.
Using a standard hydraulic pump is not the best solution. It is much more reliable to make such a unit from a jack with a lifting capacity of 8 tons. We'll have to modernize the central cylinder, replacing it with a suitable tube. This is necessary to increase the volume of the liquid to be poured by 300 - 400 ml.Make a breather in the upper part of the jack near the fitting (you can use a grease gun bent at 90 degrees). And to make it more convenient to work, instead of the bypass bolt, for which you need a key, install a “butterfly” that can be turned off by hand.
To do this, place a slipway under the vehicle in need of repair. Raise one side with jacks. Now, using the adjusting screws, adjust the feet to the thresholds, lower the machine onto the clamps and tighten them well. And so with the other two paws. The jacks can be removed.
Video (click to play).
Self-production of the slipway is an economically profitable business. In addition, it is not so difficult to build a structure, adhering to the above recommendations, especially if you have the skills of a locksmith and a welder. In addition to the multiple difference in price compared to factory samples, you will soon be able to justify your expenses: body repair is a rather expensive service.