Part three - Drawings and full layout.
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If you are going to make a floor slipway with your own hands, then approach this issue thoughtfully and purposefully. Throw in a sketch depending on the size of your garage and the proposed work, decide on a list of necessary materials, think about how and where you can save money.
It will not be superfluous to familiarize yourself with the various designs of homemade slipways, of which you can find plenty of them on the Internet. And take the best from them, taking into account the mistakes and shortcomings - learn from other people's mistakes!
In case of severe accidents, the car receives body deformation. A defective housing affects fuel consumption and handling. A body with a broken geometry will not be able to protect passengers in the event of a repeated accident. A body repair slipway is a necessary tool for repairing a car.
The body straightening jig is a device for carrying out body repairs. The stand is designed to straighten out serious damage to a car, and is equipped with fasteners that allow you to pull the body, as well as change the shape and size of some elements. A slipway is used to repair serious damage to the car body.
All types of slipways have an identical operating principle. To eliminate the deformation of the body, it is fixed to one or more areas that need to be straightened and straightened. Further, the master, using the drafting device, applies force and straightens the damaged parts of the body.
Simple slipways for body repairs are equipped with one exhaust device. Complex fixtures have several exhaust mechanisms.
There are 4 types of devices: floor-standing, rolling, frame and platform.
The rolling stock is used for body repair of various types of cars. It is equipped with devices that allow you to secure the car without flanging the sills. Rolling slipways are convenient to use in confined spaces. Due to this, the device is used in garage conditions.
Rolling equipment must not be used in the event of distortions and changes in the body geometry.
Do-it-yourself floor slip for body repair is a compact and effective equipment for restoring a car body in a garage or workshop. If there is no need to use a pulling mechanism, then the rails are used for other purposes.
The frame slip belongs to the professional type of exhaust mechanisms. The main difference from other types is that frame fixtures have a complex design.
The exhaust mechanism allows you to repair different car models.The machine is fixed to a frame that is highly durable. With the help of a force directed in different directions, the body deformations of mild and moderate severity are pulled out.
To save space in a workshop or garage, as well as to facilitate the process of restoring the car body, they purchase body repair stands equipped with a lift.
The platform slipway for body repair is a complete professional equipment. Devices of this type are used to straighten damage to the body of any car, including frame SUVs.
The design of the pulling mechanism consists of special rails and an entry bridge-base. The car drives into it on its own, or it is pulled in there if the car is not on the move. The platform is equipped with various devices and fastening mechanisms that securely fix the vehicle on the slipway.
Platform devices have hydraulic metal stands, a winch, power and pull-out units. The beams of the device allow you to effortlessly move heavy structures in any direction. The platform leveling stand has a telescopic scale, with the help of which accurate calculations and measurements are carried out.
The disadvantages of the platform exhaust mechanism include large dimensions and high cost of equipment. It is used in large car maintenance services.
Making a homemade body straightening slip will save you money as they are expensive. When designing, you should take into account the dimensions of the future fixture for car repair and create a drawing of the device. It can be ordered from specialists, or you can find it ready-made on the Internet. Depending on the type of the exhaust mechanism, the set of tools and materials that will be needed differs.
To make a mobile body straightening device yourself, you will need:
From a profile with a thickness of more than 4 mm, you need to create a frame with dimensions twice the dimensions of the machine.
The structure is reinforced with cross members and corner pieces. The cross members will fix the car. Exhaust mechanisms are also attached to them.
To make the structure mobile, four wheels are attached to the bottom.
To be able to lift the car onto the frame, a gangway is constructed. On the one hand, they will have a special plug, and on the other, a removable section necessary for lifting the vehicle.
The design is equipped with a bench vise or special clamps. They are needed to securely fix the machine.
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In order for the structure to serve for a long time, it is covered with a layer of primer and painted.
When designing a straightening stand with your own hands, the channel is concreted, and also reinforced with cross members of a rigid structure. The optimal material for creating a "stationary" is a metal profile with a section of 40 by 80 mm. The length is determined depending on the dimensions of the vehicle.
Further, along the perimeter of the frame, four fasteners are installed, which are designed for the vice clamping the machine. They move perpendicular to the channel, thanks to which damage of any size can be repaired. The car is installed on a body repair stand using a jack: first, the front of the car is raised, then the rear. In the garage or auto repair shop, you will need to mount the special eyes required to attach the chain.
To facilitate the process of raising the car, a homemade lift is used. It is done using a winch and a special platform.
A slipway is a necessary equipment for do-it-yourself body repair. The device removes damage to the car body. When self-restoring the machine body, the exhaust mechanism is also necessary.
Trying to save a lot, many create a slipway with their own hands.But the process requires knowledge and even schematics for that device or platform. It is used for the purpose of body repair. The slipway is needed to restore the original geometry of the body. But for this, the efforts made must be multidirectional.
Why do craftsmen try to create a slipway with their own hands? The reason is that the price is actually equal to the quality of the product and is quite high if the device is excellent in use. Having created a platform by their own efforts, motorists save a lot, plus they get moral pleasure for their skills, hard work and ingenuity.
DIY slipway
Everyone repairs their car, on their own or by contacting a service station. Tools are indispensable here. The purpose of their application is to make the task easier. The body slip is one of them, but it is not cheap, so many people want to make it on their own.
To restore the original body geometry on a vehicle, a special platform is needed, which is discussed in this article. The car must be fixed, and, using multidirectional efforts, to achieve the result that is acceptable, that is, desired. In order not to spend "your hard-earned" funds on a high-quality factory expensive product, you should make a slipway for body repair with your own hands. The ready-made and own options are no different in terms of functions, but significant financial savings tempt craftsmen and car enthusiasts to start creating a product. It is needed during the repair of cars and large vehicles. The correct selection of the slipway ensures a high work result.
Only 3 types of devices help to achieve the desired effect on the restoration of the iron horse. Each of the varieties has its own characteristics and is used under certain conditions:
Platform-based. It is necessary for the purpose of pulling the car body when using different forces and in different positions. In this case, repairs can be carried out from the side where there is a need for it. Various types of repairs can be carried out using such a tool, which means that the platform slip is a versatile product. It is based on a hydraulic device. DIY body repair slipway drawings indicate that there are flaws in this product. The platform has large dimensions. There should be rails in the floor so that some mechanisms can move along them. But thanks to the design itself, any breakdown can be repaired.
Platform slip with 2-sided lifting
Frame. The lexicon of the name indicates that a frame is always used in the design. In order to fix the iron horse, different clamps should be used. The chain is needed to straighten the deformed area. She starts up on the power device and is the main element in this process. When using a lift, the car will be seen best. Framed slipways are the most privately used to restore full body geometry.
Floor. The rails are installed in the garage floor. Such a slipway is a professional device and allows you to repair all cars, even trucks. Among the advantages are reliable construction and impressive dimensions.
Each type of product, whether they relate to repair work with a car or not, has positive and negative characteristics. The do-it-yourself floor slipway for body repair has several advantages:
Floor slipway
The concept of "versatility" of use includes the ability to use the slipway, even if not at the car repair. Its rails are flush with the flooring. This makes it easier to use the area at your own discretion. Of the "minuses" of creation, the complexity of measurements should be noted, which compensates for the compactness of the product.
Any slipway, not only the floor slipway, is capable of developing effort. Indicators here vary from 1.5 to 5 tons.
To start work on the independent production of the platform, you need a drawing of a slipway for body repair. This design is rectangular. Should be as thick as possible. Sections 50x50, 70x40 are considered ideal. The best length is 2 m. The width is needed corresponding to the wheelbase of the car. A slightly smaller width is acceptable, but then there should be "branches" on the frame. It is on them that the clamps are attached.
A stiffener located in the middle should be welded from a metal profile similar to the entire structure. When harvesting metal, remember: there must be a lot of it. The calculation must be done professionally. If you are not able to cope with this task yourself, seek help from a specialist. Metal profiles are purchased at specialized bases. To equip the structure with hydraulics, the slipway should be provided with a set, the tonnage of which varies within 10 tons.
A slipway, drawings and dimensions of which are indicated in large quantities on the world wide web, based on the installation method, can be of 2 types:
In the first version, a do-it-yourself floor slipway is installed in a specific place and makes it impossible to move it. In the second, the opposite is true. Mobile is equipped with wheels and is a mobile design. Can be stored both horizontally and vertically. For those who want to have a movable slipway in the future, you will have to stock up on a set of wheels. There should be 6. Only 2 will be needed for the power rack. The frame requires 4 castors.
To create a slipway, you need:
blueprints;
welding machine;
hydraulic device;
locksmith vice;
metal profiles;
metal corners to strengthen the structure;
longitudinal profiles used to create racks;
Welding machine
fasteners;
primer;
powder paint;
spray gun;
chains, quite powerful;
hooks;
nuts;
bolts.
To apply force to parts of the body that have lost geometry, a power strut is needed. Ensuring a high level of component strength is the basis for getting the best results.
Important! Where the stand and base will be welded, a metal gusset should be installed so that the entire structure becomes powerful and can withstand different voltages.
Powder paint
To create a slipway with your own hands, drawings will help, but this is not all that is needed. The elements, without exception, should be degreased, and then covered with a primer mixture. It does not interfere with immediately engaging in staining. This is where powder paint comes in handy.
Metal corners are welded to the base. Then the longitudinal part must be welded to the profile. She will become resistant. In the form of additional insurance, bolts are used to secure the profile. Then they are engaged in the installation of power and retractable chains, hooks, devices.
The metal profile is also called a channel. Its thickness is usually from 4 mm. The finished frame should be almost 2 times larger than the cars that will be serviced here. The corners are needed to provide an increased level of rigidity. They are needed, at the request of the author, on the end sides or throughout the structure.
Making a slipway with your own hands
The cross members are welded longitudinally to the frame. Thanks to this, the slipway will have even greater rigidity. If mobility is needed, wheels are welded to it. Creating a slipway with your own hands, the dimensions of which vary, is impossible without power racks. It is thanks to them that the effort is created to produce traction. Locksmith vices are used as a replacement for specialized clamps. Both are needed for the purpose of fixing a car that needs to be repaired.
A slipway, drawings and dimensions of which may differ, is used in different ways. If the parameters are equal to 180x80 cm, then the frame will be installed between the wheels of the car. But with its help it is impossible to repair significant damage. Rather, the use of such a platform is more suitable for repair work on thresholds or pillars.The most reasonable thing is to make a drawing of a floor slip for body repair based on the dimensions of the factory models. The assembly of a rectangle from a metal profile is based on the goals and objectives set by the future owner.
Homemade slipway is the choice of those who are ready not only to make body repairs, but to become a master creating a platform for repair work. Save with us.
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