In detail: do-it-yourself jilex pumps from a real master for the site my.housecope.com.
Well pumps are used all over the world. After their invention and appearance on the mass market, the popularity of this equipment only began to grow.
Surface pump Jileks Jumbo for pumping station
However, pumps tend to break down, and the breakdown will have to be fixed as soon as possible. You don't want to live for weeks without water. It is about the repair of the pump that we will now talk about, and for the next example, we will take products from the Jileks company.
The pump is a fairly simple mechanism. Its design is not particularly complex, but this is only a comparative judgment. After all, it contains a motor, contacts, an impeller, a shaft, seals, a housing, etc.
All these parts interact with each other, which leads to their gradual wear. As a result, the pump will also need to be repaired.
Plus, it is worth noting that the pump works in rather difficult conditions. This does not apply to Jileks surface pumps, which are assembled together with hydraulic accumulators and installed in separate rooms. However, even such equipment often requires repairs.
What can we say about submersible pumps, for example, about the representatives of the Jileks Vodomet line. Find such equipment in a well or a well all the time. As a rule, they do not take it out for the winter, which only complicates the situation.
It is worth noting that due to the relative simplicity of the design, it is quite possible to repair all equipment with your own hands. This, of course, is not the best option, since if you make a mistake, you will not only not repair the pump, but only aggravate the situation.
Video (click to play).
However, in some situations, you can only do it yourself with your own hands. The main thing is to understand the design features of submersible and surface pumps, as well as their types of connections.
There are several of the most popular and well-known pump failures that should be highlighted separately. Diagnosing them is pretty easy too. For example, if electricity is connected, but the pump simply does not respond, then something has happened with the contacts or the supply wire.
Disassembled submersible pump, stopper removed from the top of the housing
It is quite easy to check this if you have the ability to disassemble the device and diagnose the contacts with a tester. The absence of a signal on one of the contacts indicates its damage. It is possible that by this time it will become damp, have an unnatural color, etc.
If all the mechanisms do not respond, then the cable is broken. This often happens with submersible pumps of the Vodomet type, since their cable is suspended and poorly protected.
The hum in the engine, uneven operation, clicks or "flooding" of the pump are all the result of problems with the engine or impeller. You can check the correctness of the theory if you disassemble the device and inspect it yourself. It is possible that the impeller is cracked or the bearings on the rotation shaft are out of order. These are the most common problems.
If the engine simply refuses to work, then the problem is already in it. Moreover, we already recommend not to mess with the engine. This is a rather delicate mechanism, especially on submersible models. For example, the pump engine Vodomet 50/25 cannot be disassembled at all, but this is typical only for some models.
Most often, the motor winding burns out, it can be replaced, but whether it will be beneficial is a pressing question. It is possible that it will be easier to simply replace it with a new one. Moreover, the Jileks company supplies spare parts for its products to almost all stores in the country.
In surface pumps, for example, in Jilex Jumbo stations, the engine may burn out altogether or wear out very much. All this is due to the dry running of the pump. Unlike submersible models, surface samples are very susceptible to this moment, and they suffer from dry running fairly.
If we are talking about pumping stations of Jilex Jumbo, then here it is also worth noting one wide breakdown, which occurs very often. It consists of problems with the pressure in the system.
There may be several reasons for this:
Jileks Jumbo pumping station under renovation
In the first case, the relay itself gets lost. It is easiest to check it, since the relay is easy to configure and rather primitive. If there are problems during setup, then the relay is to blame.
In accumulators, the diaphragm with air can burst or be damaged. This can only be checked with a full or partial disassembly of the tank. The lack of a sufficient amount of air in the membrane leads to an imbalance of the entire system and, as a consequence, a drop in pressure.
The pump can also react negatively, but this is extremely rare. As a rule, working elements fail, and the device simply cannot cope with pumping. But then you would have noticed the accompanying signs of breakage. For example, slight hum, low head, poor impeller rotation, etc. In all other cases, either the relay or the accumulator is to blame.
Now let's look directly at the repair of pumping equipment. It should be understood that repairing a submersible sample will differ from repairing a surface one.
To begin with, let's turn to the models of the Water cannon type. The Vodomet pump is a submersible sample that is available in different configurations. There are models in the 40/50, 55/35, 110/110, etc. However, they differ not so much in design as in the choice of specific components and sizes. Otherwise, their design is extremely simple and is repeated constantly.
Disconnected consumables, filters and water inlets of the Vodomet pump
Repair of a water cannon pump always begins with its disassembly. To do this, you need to carefully remove it from the well, disconnect it from the system and dry the pump from water.
We take out and dry the device.
Remove the top case or cover.
We remove the water intake mechanisms, we will have to use a vice. But remember that the inside of the case is hollow, and therefore it is important not to overdo it.
We disassemble the pumping part, if the breakdown lies there, then at this stage you will eliminate it. Otherwise, you will have to move to the engine.
Remove the plastic corkscrew ring and take out the engine.
We carefully pull out the wires and assess their condition.
After completing the repair, pour non-toxic oil into the engine and assemble the pump in reverse order.
It is important to note that the oil in the engine must be harmless. Glycerin is ideal as it does not harm or contaminate the surrounding fluid.
After disassembling the pump, it will be quite easy to troubleshoot the problem. Problem contacts can be wiped with alcohol or soldered. Broken wires are replaced with new ones or fastened in an artisanal way.
Damaged consumables or rotating parts are only replaced. It is cheaper to buy them than to repair them. Well, it is better to send the engine to a specialist who can disassemble, clean and repair it, as well as guarantee you a positive result.
As you can see, it is quite easy to disassemble and repair the Vodomet pump. Moreover, it does not matter which water cannon you choose, since the design principle remains the same.
Ready-to-use water jet pump
They act a little differently when repairing surface pumps and stations such as Jilex Jumbo. Here it is already necessary to deal with a specific solution to the problem. If the pump jams, then you need to remove the housing and check all systems.
We disconnect the equipment from electricity, the accumulator and drain the fluid in the hose.
Unscrew the back of the case.
We remove the moving parts of the case.
We disassemble the pump chamber.
We remove the impeller seals.
Pull out the engine carefully.
We disassemble with wires.
After completing the repair, we assemble the pump back.
As in the previous case, you can solve the problem with breakage at any stage. The advantage of surface pumps is that their casing is not one-piece, and it is easier to remove it. In this case, parts can be removed and disconnected inconsistently.
If there are problems with the impeller or consumables, then they are simply changed. You will have to get to the contacts through the engine's camera - this is the main problem, but there should be nothing complicated here either.
The accumulators are disassembled by disconnecting the hose and unscrewing the plate. Then the membrane is pulled out from there. It is advisable not to repair the relay yourself, as it is very easy to damage it.
Dzhileks pumps are pressure equipment for water supply, which has come into our use since 1993, when the Dzhileks plant was founded in the Russian city of Klimovsk, Moscow region.
Pressure equipment for wells and boreholes, for use in open reservoirs and sewerage systems, intelligent water supply systems and hydraulic accumulators, expansion tanks, pipes and fittings - the plant's product line is expanding and improving with each other.
Despite the fact that the products of the Dzhileks company are distinguished by their strength and durability, like any other technique, they require periodic inspection, prevention or repair. Fortunately, the range of accessories and additional equipment allows you to solve a problem of any level of complexity. A wide dealer network and a well-functioning system of service centers can always help with repairs.
But, given the specifics of the mentality of our people and, sometimes, the real lack of the ability to take the device to the service center, the Jileks pressure equipment can always be repaired with your own hands. However, first, let's figure out what and why can fail in pressure apparatus. to the menu ↑
Any pressure equipment gradually wears out, and, due to a number of reasons, it can periodically give its owners some inconvenience that requires urgent intervention. Fortunately, the design of the pumps is quite simple:
Partial disassembly of the Jileks borehole pump
case box;
electric motor;
seal system;
shaft with impeller;
pipe branch;
flow channel and check valve;
filters;
electric cable.
The most common problems that consumers of pressure equipment may encounter can be:
when connected to the network, the equipment does not turn on - you need to test the contacts, drive and cable;
increase in noise or occurrence of vibrations during the operation of the equipment - check the motor, shaft bearings and impeller;
the motor does not respond - it is necessary (if possible in a particular model) to check and replace the winding;
a relay or a hydraulic accumulator fails - most likely the reason is a ruptured membrane or a level of water pressure in the system that is different from the one stated in the technical data sheet of the product;
the pump does not turn off - most likely the problem is a malfunction of the Jileks Crab automation unit.
Consider the most common models of pressure equipment Vodomet, which have a similar structure of the apparatus. This is a model range of a submersible pump marked Profi - improved specifically for work in wells with sandy walls and bottom.
Cleaning the pump Jileks Vodomet
Models 40/50 (75), 55/35 (50/75/90), 110/110 (75H / 110H) practically do not fail from overheating, because equipped with an annular slot for cooling the engine with water... In addition, the valve and piston system is excluded from their design, which contributes to greater durability and added filter systemwhich does not often clog the inlets. And two seals for insulation and sealing of the electric motor and an external thermal switch greatly facilitate the process of diagnostics and repair.
Systems of old models Vodomet 60/52 (32/72/92) and 115/75 (115) designed for static water levels from 5 to 25 meters. The main difference between the models is the different number of steps.
Repair of the Dzhileks Vodomet 60/52 submersible pump should be started with careful disassembly of the device, after an external examination and diagnostics. If you are disassembling the device for the first time, it is important that the diagram and order of the parts to be disassembled during the subsequent assembly are strictly observed.
Following the instructions of the Jileks company, the repair of the water cannon pump begins with unscrewing the water intake hole. Then we remove all the parts from the shaft, and only then we take out the white ring of the stopper and the engine from the outer glass. The procedure is as follows:
install the device in an upright position;
tapping on the fitting cover, move the ring from its place with the engine, which cannot be pulled out simply through the thread;
install the device in a horizontal position and, pulling the cable back a little, move the engine back;
put a screwdriver on the ring and move it so that you can turn it across the body;
we take out the ring and the engine;
disassemble the compartment with the wiring and check the capacitor compartment for moisture (especially if the device was shocked);
checking the oil;
we check the covers between the steps and the impellers for the degree of wear (we pay special attention to these details if the apparatus hummed, but did not pump water);