Opel astra g steering rack DIY repair

In detail: opel astra g steering rack do-it-yourself repair from a real master for the site my.housecope.com.

A new rail at the usual price - in the region of 28-29 thousand. For 19 you can take a restored one. This is NOT a NEW rail, but a remanufactured one. The difference between a new and a restored one is clear, I think.
Post has been edited by Crusher: 09 November 2014 - 00:05

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Image - Opel astra g steering rack DIY repair

NikitoSamara 23 Apr 2009

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Image - Opel astra g steering rack DIY repair

friend Apr 24, 2009

Quote Questions:
1. Is there a problem with the rail? Could this be a problem somewhere in the steering column (for example, the spider shafts)?

Start simple, it is likely that these are:
- the crosspiece of the intermediate shaft of the steering mechanism;
- loosen the pinch bolt of the intermediate shaft with the input shaft of the steering mechanism
2. If there is a knock in the rail, can you try to eliminate it with the adjusting bolt? (if I understand correctly, then the bolt in the photo is just responsible for the gaps)? Or shouldn't you?
Exactly THIS the bolt should not be pulled, it is responsible for the axial movement of the input shaft of the steering mechanism and provides a preload of the tapered shaft bearing (as on the "classic" hub). As a rule, it is a problem-free connection and you should not climb there. If there is a keen desire to tighten the pairing in a pair of "rail - steering shaft" - I will write it in a personal, too long and dreary.
3. How long will it live at least approximately? no leaks.
The knock must be removed. I think there is no direct connection with the leak, but the increase in wear in the pair will progress

Image - Opel astra g steering rack DIY repairTanoss 09 May 2007

Image - Opel astra g steering rack DIY repairSinoMZ 10 May 2007

Image - Opel astra g steering rack DIY repairLordi 10 May 2007

Image - Opel astra g steering rack DIY repairTanoss 11 May 2007

Tanoss, so minya on the guarantee. They remembered me in a way.

The warranty was removed. She is no longer in stock. I can't drive a stock car.

And when braking, is there some kind of vibration?
Do not adjust the rail under any circumstances!

Video (click to play).

No vibration! Nothing knocks at speed! Only when cornering on the spot! At the service, they load me onto a new rail. Is it regulated at all?

Image - Opel astra g steering rack DIY repairSinoMZ 11 May 2007

The warranty was removed. She is no longer in stock. I can't drive a stock car.
No vibration! Nothing knocks at speed! Only when cornering on the spot! At the service, they load me onto a new rail. Is it regulated at all?

Generally, it is regulated by an adjusting nut, mating on the teeth, but there are a lot of different but.
since the rail can knock not only on the teeth but also due to broken support bushings
Modified: SinoMZ, 11 May 2007 - 16:07

PP wear signs
1. When braking, the car drives to the right or left
2. When the car is running at low speed, there is a backlash when driving
3. When cornering, knocking accompanied by steering vibrations

If it cracks when turning in place - this is a thrust bearing!
Check if the rail is flowing (by level) or visually the liquid is collecting on the pallet.

P.S.
If anyone changed the rake, give a financial report plc.

Image - Opel astra g steering rack DIY repairSinoMZ 11 May 2007

PP wear signs
1. When braking, the car drives to the right or left

With this statement is not acclaimed, the steering rack has nothing to do with it

Image - Opel astra g steering rack DIY repairTanoss 11 May 2007

I have seen rips - when turning the steering wheel in place (without moving), or at a very low speed and a large eversion of the steering wheel, especially in winter. it seems to be not observed now
but on services like Fortune, as well as on KHRP and Stolichka, they said that there were no problems with the helmsman

Climbed on an Internet. for self-education. everywhere they say that the rail is not adjustable and the minimum backlash is acceptable. Hard to believe. The mileage is too low.

With this statement is not acclaimed, the steering rack has nothing to do with it

I agree that in this case the rake has nothing to do with it.

With this statement is not acclaimed, the steering rack has nothing to do with it

Moreover! that with a broken rail under load, namely braking, a positive toe is formed, and when braking, depending on which caliso is to the right or to the left, it looks in that direction and leads. At the same time, the car pulls so weakly that you can not feel this on the standard suspension, except that the rail is full of 3.14 zdets.
Modified: solomon, May 11, 2007 - 16:38

Image - Opel astra g steering rack DIY repairTanoss 11 May 2007

PP wear signs
1. When braking, the car drives to the right or left
2. When the car is running at low speed, there is a backlash when driving
3.Knocking when cornering, accompanied by steering vibrations

If it cracks when turning in place - this is a thrust bearing!
Check if the rail is flowing (by level) or visually the liquid is collecting on the pallet.

P.S.
If anyone changed the rake, give a financial report plc.

The new rail costs 7000gr. kick-ass.

I agree with such a run it is too early for the rail to be.

7000 is a power steering I hope.

Image - Opel astra g steering rack DIY repairTanoss 11 May 2007

Guys! 30,000 mileage! I had 250,000 km on my previous Kadett E car! There were no knocks! I only changed the nylon bushing.

I agree with such a run it is too early for the rail to be.

7000 is a power steering I hope.

CCC! Complete set and set.

Generally, it is regulated by an adjusting nut, mating on the teeth, but there are a lot of different but.
since the rail can knock not only on the teeth but also due to broken support bushings

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I don’t sin on the bushings. It knocks in the area of ​​the worm.

Image - Opel astra g steering rack DIY repairSinoMZ 11 May 2007

I just changed the tie rods and tips all at once and nothing knocks

Don't tell me, the option is real. My car was tested at two service stations, guys whom I trust. They said that everything was OK on the hoist, but at low speed there were knocks on the potholes. There is nothing more except the rail.

Sasha_on_Astra, +1, I also have a cheap delivery and a guarantee to steer

I think it’s okay to re-read the guarantee agreement and deliver the “beer” to the guarantor.

Sasha_on_Astra, +1, I also have a cheap delivery and a guarantee to steer

I think it’s okay to re-read the guarantee agreement and deliver the “beer” to the guarantor.

Although if TO1 and 2 did not pass, then everything is clear

Image - Opel astra g steering rack DIY repairNaZaR-Lviv 30 March 2009

Don't tell me, the option is real. My car was tested at two service stations, guys whom I trust. They said that everything was OK on the hoist, but at low speed there were knocks on the potholes. There is nothing more except the rail.

here I also have something knocking at low speed, the rail has been pulled up by a third of a turn.

here I also have something knocking at low speed, the rail has been pulled up by a third of a turn.
expected effect 0

It means that they were in vain.
If something knocks in the front suspension of the Astra-G when driving through irregularities at low speeds, then in 95% of cases the stabilizer struts are to blame.

Image - Opel astra g steering rack DIY repairKudinnw 30 March 2009

It means that they were in vain.
If something knocks in the front suspension of the Astra-G when driving through irregularities at low speeds, then in 95% of cases the stabilizer struts are to blame.

I remember the stack of racks very well. Native knocked after a rainstorm at 95t.km, put a sax with all real holograms, knocked the left after 3t.km, (without holes) right after this winter and only on an unheated suspension (gas came out)
I bought GM, but I wait until the roads are leveled by bulldozers, if the car does not fall apart
Changed: KIRISHA, 30 March 2009 - 21:48

Image - Opel astra g steering rack DIY repairNaZaR-Lviv 31 March 2009

It means that they were in vain.
If something knocks in the front suspension of the Astra-G when driving through irregularities at low speeds, then in 95% of cases the stabilizer struts are to blame.

I have included stabilizer racks. I have replaced
Changed: NaZaR-Lviv, 31 March 2009 - 07:49

Image - Opel astra g steering rack DIY repairViCo2 31 March 2009

So, at low speed, on potholes, there is a knock on the steering wheel!
If you firmly grip the steering wheel with your hands 🙂 there is no knocking !!

First master: - Tightening the steering (with a small bolt) - the result is 0.
Second master: - cardan shaft. I changed, the knock remained (it became a little less, IMHO the cardan is new)
Third master: - Replacement of the steering rack. - changed today 🙂 (do not ask the price) KNOCK REMAINED.

All that remains is the column itself - there is nothing more to change! So that's it.

So, at low speed, on potholes, there is a knock on the steering wheel!
If you firmly grip the steering wheel with your hands 🙂 there is no knocking !!
Press down to the bottom.

First master: - Tightening the steering (with a small bolt) - the result is 0.
Second master: - cardan shaft. I changed, the knock remained (it became a little less, IMHO the cardan is new)
Third master: - Replacement of the steering rack. - changed today 🙂 (do not ask the price) KNOCK REMAINED.

All that remains is the column itself - there is nothing more to change! So that's it.

Have you looked at the bulbs themselves with the steering tips? which are screwed into the rail
Because of the rubber band of the stabilizer (20gr), they changed the floor of the chassis, (there were only racks and levers with cylinders), but the rubber band itself was not changed, they demanded that the racks be changed, they sent them to the shake (well, for other people's money, you can experiment by poking parts + work).
Wait before you go to the master to climb under the car himself.

Image - Opel astra g steering rack DIY repairVladimir Dubyk 01 April 2009

It means that they were in vain.
If something knocks in the front suspension of the Astra-G when driving through irregularities at low speeds, then in 95% of cases the stabilizer struts are to blame.

+ 1
There were the same symptoms as the author. An intelligent master - a friend of mine diagnosed the car and said that when my car ran 200,000 km, there was no need to turn the rail adjustment, but the problem was in the rubber bands of the stabilizer and the rods. Changing the rods is not a tricky thing, but without replacing the rubber bands - it’s good - 0. Replacing the rubber bands is a gem, you need to let go of the stretcher - otherwise you won’t crawl. At a cost - rods and elastic bands - 270 UAH. Replacement work - 150 UAH.
I was pleased with the result.

Image - Opel astra g steering rack DIY repairTanoss 09 June 2009

Under the guarantee, they changed nemeryannom and rails and speakers. The time of the appearance of the defect (knocking underfoot) is usually the first 50 thousand.
"Raw", ill-conceived mechanism. This is according to the servicemen. The first victims are drivers accustomed to twisting the steering wheel in place. This absolutely must not be done! The electric power steering is activated according to the speed. More speed means less driving force. The biggest load is when parking and turning on the spot. The Germans advise not to overload the amplifier and do it all on the move. The owners of these cars will confirm that at a speed of over 100 the steering wheel becomes noticeably heavier, as if limiting in maneuver and is stable in the “zero” position, which allows it to even be almost released without yawing and leaving the car from the lane. This is useful on long, high-speed journeys on the Autobahn. And when riding in first gear, it's deceptively light.

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Why immediately a replacement?
Can't be repaired under service conditions?
Okay, the Germans are not a lordly thing
And we have? Bummer. or it's easier to put a new one, of course it's easier, why fool your head, we will soon come to replace the front and rear of the car.
Thermostat, so with a housing, a wheel bearing with a hub, the air conditioner is just new, etc., for a German, prices are still normal, but for us these prices are in euros

Image - Opel astra g steering rack DIY repairzx1812 10 June 2009

Electric power steering

I will correct a little: The author has electrohydro on the aster.
I agree that it is bad form to oil the steering wheel on the spot, if there is no urgent need for it. Turn only with the wheels rotating.

Image - Opel astra g steering rack DIY repair

Removal and installation in place of assembly of the steering mechanism

2. Disconnect the negative battery cable and place it away from the terminal.

3. To access the steering gear, loosen the retaining bolt and slide the engine oil filler neck / dipstick tube aside.

4. On the power steering pump, clean the area around the supply hose fitting. Disconnect the hose union nut from the pump body, then plug the port on the pump body and the end of the hose to prevent dirt from entering the system.

5. In the footwell on the driver's side of the car, remove the soundproofing panel from under the front panel ("dashboard").

6. Fold back the mat to expose the rubber boot at the base of the intermediate steering column. Fold the cowl back and remove the lower pinch bolt from the U-joint. At the point where the intermediate shaft connects to the upper steering column shaft, disconnect the lower pinch bolt from the universal joint. Remove the intermediate shaft from under the front panel ("dashboard").

7. At the point where the steering rack shaft protrudes from the bulkhead, remove the retaining screws from the concave metal cover plate and lift the cover off by removing the gasket, oil seal and rubber grommet. Inspect the gasket for signs of wear or damage and replace if necessary.

8. Remove the decorative wheel caps and loosen the wheel bolts. Cock the handbrake, then jack up the front of the car, installing it on the axle supports and remove the front wheels (refer to Section Jacking, towing and wheel change).

9. Remove the rear section of the locker of the arch of the right wheel (see the Head Body works).

10.Disconnect the tips of the steering rods from the steering knuckles of the steering system (refer to Section Removing and reinstalling the tips of the steering rods).

11. Where available, disconnect the upper subframe mounting bolt to the wheel arch thrust bar.

14. Pull down the free ends of the previously disconnected hydraulic hoses, then remove the steering rack from the support points and remove it through the right wheel arch, while, in order to avoid them snagging on the rack, move the wiring harnesses aside.

Do not tighten the locknuts until the wheel alignment has been checked.

Installation of the steering gear in place can be carried out in the reverse order of removal, taking into account the following points:

b) Make sure that the steering rack mounting bolts are tightened to the required torque.

c) When installing new tie rod ends, make sure they are adjusted to the same length as the old tie rods measured before removal.

d) Observing the required tightening forces, connect the tips of the steering rods to the steering knuckles of the steering system (refer to Section Removal and installation of the tips of the steering rods).

f) Tighten the steering column intermediate shaft universal joint pinch bolts with the required force.

f) Fill and pump the hydraulic system using the fluid of the required grade (refer to Section Emptying, filling and bleeding the power steering system).

g) Connect the negative battery cable and start the engine, then check the steering system.

h) Check the toe-in of the wheels, if necessary, make the adjustment (Section Adjusting the angles of the wheels - general information). Finally, tighten the steering link locknuts.

i) Perform a final check that all hose fittings are securely fastened during operation, then recheck the fluid level in the reservoir.

Image - Opel astra g steering rack DIY repair

Watch an interesting video on this topic