Do-it-yourself repair of the 5th gear at checkpoint 21213

In detail: do-it-yourself repair of the 5th gear at checkpoint 21213 from a real master for the site my.housecope.com.

12 - block of gears of V transfer and reverse;
13 - the axis of the intermediate reverse gear;
14 - intermediate reverse gear;
15 - washer of the guide plate;
16 - guide plate;
17 - body of the gear shift lever;
18 - ball bearing;
19 - spherical washer;
20 - spring;
21 - thrust washer;
22 - retaining ring

Lever and gear selector parts

10 - protective cover;
11 - flange;
12 - reverse blocking plate;
13 - spring;
14 - guide bar;
15 - a sealing ring;
A - risk

1. Flush the transmission and install it on the bench. Drain the oil and remove the bottom cover with gasket.
2. Remove the clutch release drive fork, and from the guide bush of the front cover of the gearbox - the clutch assembly with bearing and connecting spring.

23. Disassemble the input shaft (see fig. Details of the input shaft):

- remove the locking ring 7, the locking ring 6 and the spring 5 of the synchronizer;
- install the shaft on the press and, pressing the spring washer 2 with a mandrel 41.7816.4069, remove the circlip 1, and then the spring washer and bearing 3.
24. Dismantle the secondary shaft (see Fig. Details of the secondary shaft). Remove from the rear side of the shaft gear 11 of the first gear with a sleeve 12, hub 3 with a sliding clutch 4 of shifting I and II gears, gear 10 of the second gear together with a blocking ring 5 of the synchronizer ...

26. Remove the protective cover 10, lock and thrust rings 6 and 7, spring 5 and spherical washer 4 from the gear shift lever (see Fig. Details of the lever and gear selection mechanism).
27. Visually mark the location of the parts with respect to the risks (A), marked on the guide plate, in order to connect the parts in the same position during assembly (see Fig. Gear selection mechanism). Having unscrewed the nuts from the mounting bolts, disconnect the gear selection mechanism parts and remove the lever 9, its ball joint 4 and rubber O-rings 15.

Video (click to play).

1. Assemble the gearbox in the reverse order of disassembly.
2. Note that the idler reverse gear axle is fastened before the shafts are installed in the gearbox housing with a torque of 78 N · m (7.8 kgf · m).
3. Before installing the fifth gear and reverse gear fork rod into the crankcase, install the spacer sleeve on it.
4. The inner ring of the bearing is pressed onto the fifth gear and reverse gear block, and the outer ring is pressed into the seat of the rear cover.
5. The pinion shaft rear bearing is pressed onto the shaft to facilitate installation of the rear cover.

8. When installing the clutch housing with the front cover of the gearbox, the hole in the front cover should be located as shown in fig. from item 3.
9. Before installation, cover the working surface of the oil seals with Litol-24 grease.
10. When installing oil seals and bearings, use the following mandrels 41.7853.4028, 41.7853.4032, 41.7853.4039.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

After reading the previous article on how understands the classic VAZ gearbox, in which we got acquainted with the process of disassembling and troubleshooting the checkpoint, you probably noticed that the article does not end with the traditional words “to assemble in the reverse order”. Because in fact, when assembling a gearbox, there are a lot of nuances, so we bring to your attention a separate article with a detailed description of the process. So, the checkpoint went through a troubleshooting, we purchased worn-out parts, and we proceed to assembly.
All parts are thoroughly washed and cleaned.

The assembled secondary shaft is installed in the gearbox housing.

We install the supporting P. of the secondary shaft assembled with a retaining ring.

Install the locking plate.

Fasten the locking plate with screws and always NEW castellated washers.

We turn the screws all the way with an impact screwdriver.

We install an oiled needle P. into the input shaft and put the shaft in place.

We put the 1-2 gear fork and put the 1-2 gear shift rod.

We wrap the fork mounting bolt. Tightening torque, Nm (kgf-m) 11.7-18.6m (1.2-1.9)

We put a blocking biscuit in the body. Suhari are different in length, we put a long one.

We put a blocking cracker in the 3-4 gear shift rod, lubricating it with lithol so that it does not fall out during assembly.

We put the 3-4 gear shift fork and tighten the fork fastening bolt.

We put a short blocking cracker in the case.

We install the scrubber into the housing.

We put the support P. of the promval and its distance ring.

We put the front P. of the scrubber assembly with a retaining ring.

We put the reverse gear.

Place the spring washer with the cone of the washer pointing towards the inside of the gearbox.

We put the remote ring.

Now we put the assembly of the 5th gear rod, the clutch and gear of the 5th gear and the intermediate reverse gear.

We put the slinger washer.

We put the speedometer drive gear, not forgetting about the ball.

We put the retainer balls and their springs in the gearbox housing.

Spring of the retainer 5 of the rod of the 5th transfer and Z.Kh. longer.

We put the gasket and screw in place the cover of the rod retainers.

We put in place and tighten the front and rear bolts of the blast shaft. The rear bolt is installed without washers.

We put the rear P. promval. It does not have a distance ring.

We put the rear P. of the secondary shaft and its distance ring.

Now we will put the front cover (bell).
We put the gasket.

Lubricate the input shaft with lithol.

We glue the spring washer to the bell with lithol.

We put the bell and tighten the fastening nuts.

Lubricate the parts of the 5th gear with oil a little.
Install the gasket.

We put the back cover and tighten the fastening nuts.

We put in place the bracket for fastening the pants clamp.

We put the gear selection mechanism.

Install the flexible coupling flange.

We turn on any gear, block the input shaft with a stopper and tighten the nut.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213


Press in the centering ring.

We put a stopper.
Image - Do-it-yourself repair of the 5th gear at checkpoint 21213


Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

Lubricate the gearbox parts a little with oil, check the ease of rotation of the shafts and gear shifting.

We put the gasket. There is a protrusion on the gasket for a reference point.

We apply sealant to the cover.

We put the plug and the release, elastic coupling, fill with oil. That's it, the box is ready for installation.

Disassembly and repair of the gearbox is required for the following malfunctions.

1. Spontaneous switching off or indistinct switching on of gears:

- wear of holes for balls on rods, breakage of retainer springs;

- wear of the blocking ring of the synchronizer;

- breakage of the synchronizer spring;

- wear of the teeth of the synchronizer clutch or the synchronizer ring gear.

2. Increased noise in the gearbox:

- wear of gear teeth and synchronizers;

3. Difficult gear shifting:

- wear of the spherical hinge of the gear lever, lack of lubrication in the unit;

- deformation of the gear lever;

- burrs, curvatures, contamination of the stem seats, jamming of blocking nuts;

- contamination of the splines of the sliding sleeve and hub;

- deformation of the gear shift forks.

4. Low oil level or oil leak:

- wear of the seals of the primary and secondary shafts;

- loosening of the gearbox housing covers, damage to the gaskets;

- loosening of the fastening of the clutch housing to the gearbox housing.

The listed malfunctions can be caused by other reasons, the elimination of which does not require the removal and disassembly of the gearbox.

You will need: screwdrivers (two), replaceable heads "for 13", "for 17", an extension cord, a knob, keys "for 10", "for 13" (two), "for 17", "for 19", "for 30 ”, impact screwdriver, snap ring puller, hammer, universal pullers.

We drain the oil from the gearbox, remove the fork and the clutch release bearing.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

one.Dismantle the flange of the elastic coupling from the toe of the output shaft ...

2Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

... … And a reversing light switch.

The gear selection mechanism can be removed from the vehicle without removing the gearbox. For clarity, these operations are performed on the removed gearbox.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

3. Remove the cuff of the gear selection mechanism. Set the gear lever to neutral.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

4. Using the "10" head, unscrew the three nuts securing the gear lever housing

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

5. We take out the gear selection mechanism.

6Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

... The connection is sealed with a gasket.

For disassembly and assembly of the gearbox gear selection mechanism, see the article - "Disassembly of the gearbox gear selection mechanism".

The Niva car is positioned as an off-road vehicle with increased cross-country ability. Due to this, there is a demand for the car. A solid load-bearing body is installed. The Niva 2131 is based on the LADA 4 × 4. Its tuning allows you to change the exterior, performance for the better. Since the mid-1990s. injection engines became available for Niva machines.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

In addition to passenger cars, self-propelled vehicles are also produced under the Niva brand. In particular, this is Niva SK 5. This car is a combine harvester designed for harvesting crops. The machine runs on diesel fuel.

A VAZ 21213 car with an engine volume of 1.7 liters. can develop power up to 79 horsepower. Fuel consumption averages 10 liters per 100 km. As is typical for gasoline engines, there is a central injection system. Such vehicles should be refueled with AI-95 gasoline.

The Niva checkpoint (VAZ 21213) is mechanical, five-speed. The Niva's transmission has a permanent four-wheel drive. It should be noted the presence of a reliable gearshift lever extension on the Niva. Thanks to him, the speed changes are quickly carried out. The existing camshaft drive is a chain drive. The crankshaft includes several connecting rod and main journals. The crankshaft is durable, made of cast iron. The timing mechanism is closed with a lid. There is an oil filler neck here.

Image - Do-it-yourself repair of the 5th gear at checkpoint 21213

A transfer case is installed on the Niva 2121. Its peculiarity is that it has both an overdrive and a downshift. Increased is important to use if you need to save on fuel consumption. In the event that the movement takes place over rough terrain, a lower gear helps out. However, in this case, fuel consumption will increase.

The razdatka allows, if necessary, to disable one of the driving axles. The transfer case includes shafts, differential, gearshift clutch. The main breakdowns are expressed in the fact that its main components wear out over time, as a result of which, the box may overheat, there may be problems with the inclusion of the bridge. Repair of the VAZ 21213 gearbox is required if characteristic vibration from this unit began to be noted.

Thus, the popularity of the car is due to the fact that it has an all-wheel drive system. The speed box diagram shows that it contains a large number of component parts that interact with each other, ensuring excellent vehicle performance.

To carry out a full-fledged diagnosis, the high-speed box must be removed. As a rule, there is a need for this if vibrations, extraneous noise, oil leakage increase during movement.

How to remove the box? Before you start removing the gearbox, you must remove the transfer case. Without a viewing hole, repair work will be difficult to perform, for example, unscrew the cardan shafts from the distributor. The stabilizer is also removable. Removable air filter housing.

In order to remove the gearbox, disconnect the lever rod, clutch housing cover fasteners, propeller shaft, bolts, nuts, remove the bracket. The suspension of the power unit is adjacent to the body. To remove it, you must unscrew the fastening nuts.

To extend the working life of the VAZ 21213 gearbox, it is advisable to periodically check the level of the transmission fluid and change it in a timely manner.

It should be noted that the appearance of extraneous noise from the side of the gearbox is often a consequence of the fact that there is a reduced level of transmission oil in the system.

Mineral oil can be added to the machine. However, semi-synthetic and synthetic options have the best performance. The advantage of the latest types of oils is that the gears will be easily switched on even in winter.

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