Do-it-yourself Chrysler Sebring automatic transmission repair

In detail: do-it-yourself Chrysler Sebring automatic transmission repair from a real master for the site my.housecope.com.

The site provides information on automatic transmissions
Automatic transmission schemes, variators. The principles of the units.
Repair, disassembly and assembly of automatic transmission.

Chrysler, Dodge. 4-speed automatic transmission.

Not a very reliable gearbox, weak points are the torque converter and 440 solenoid block.

I would make this picture last, because first the stopper 429 is removed. The caliper 909 is removed and then everything else.

To remove planetary 40, you need to unscrew bolt 7845.

Solenoid block of a new design.

Old-style solenoid block gaskets.

What changes without fail when repairing this automatic transmission:

What very often breaks down in these automatic transmissions:

Image - Do-it-yourself Chrysler Sebring automatic transmission repair

  • Consultation by phone. Just call +7 (499) 677 63 89 and we will try to determine the possible malfunction and the cost of work to fix the problem.
  • Free diagnostics. Upon arrival at the service, we will carry out computer diagnostics, as well as a test drive and personal consultation with the master.
  • Coordination of works. We agree on all stages of work, the necessary spare parts and the final cost for the automatic transmission repair.
  • Direct repair. In a strictly allotted time, we carry out all the necessary measures to eliminate the malfunction of the automatic transmission and its components.
  • Customer visit for a car. Joint test drive with the master, consultation on further operation, filling out documents for the services provided.

What automatic transmissions were installed on the Chrysler Sebring?

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Video (click to play).

Chrysler 4-speed automatic transmission A604 , under the brand name of the project "UltraDrive" (40TE / 41TE) was developed in 1989 for front-wheel drive cars of Chrysler (hit - Chrysler Voyager) and Dodge (Dodge Caravan) with engines from 2 to 4 liters.

Mechanical design is based on the successful 3-stage family А404 - А413

A604 is one of the first automatic transmissions, in the design of which an electronic computer was introduced, which took over all the automatic control of hydraulics, adapting to the driver's manner, optimizing the operation of all automatic transmission units, including the gas turbine engine. For Russia A604 is unique in that it was her that GAZ chose as the first and only machine in the Volga "Siber".

The first modification was carried out after 2 years of running in in 1990, when the overdrive burnout package was significantly strengthened, then the piston group of the Underdrive package was worked out for several years in a row, in 1998 the Reverse package was reinforced, followed by the oil pump (272500). The valve body was modified several times - in 1996 and 1998.

In 2003, the A604 was also modified and renamed to 40TE (Light, for motors up to 2.4L) and reinforced and the most popular - 41TE (up to 3.8 L). The design has remained practically the same. Rare modifications of this box for four-wheel drive (AWD) are named 41AE.

Only in 2007, for new models, they found funds to slightly modernize the valve body and the modification began to be called 41TES... The most popular automatic transmission in repair Chrysler and the most successful in our market from the whole house Chrysler .

For planned overhauls, the order usually includes: Filter, Repair kit for gaskets and seals, a set of clutches. Pick up repair kits - press the button on the left.

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Repair kits for gaskets and seals A604 (40TE / 41TE) OverolKit, - No. 272002.

They differ for A604 before 2003 and for modifications 40TE / 41TE after 2004.

Also included in a typical bulkhead order is the Universal Clutch Kit - 272003. Suitable for both A604 and A606 families.

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Filter A604 (41AE / 41TE) - disposable multi-purpose plastic filter with felt membrane - No. 272010. Change with each oil change after runs of 100 tkm.

Dexron III - VI type oil is used for this unpretentious box. Learn more about oil.

Replacement requires 8 liters or more, depending on engine power and cooling system.The oil level is checked while the dipstick is hot. The transparency of the oil determines the need to change the oil and filter, which may be required after 20 tkm and after 60 tkm. If the oil becomes contaminated after 10 tkm of run, then remove the sump for further diagnostics and hand over the torque converter for repair - 272001.

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The first generation solenoid block - 272420, until 1998, quickly failed, which led to a loss of oil pressure in the clutch packs.

Longer service life for a new one (since 1999 - left) – Solenoid block No. 272420A, which, nevertheless, after its service life (approx. 120-150 tkm) also requires repair or restoration. Solenoid block of the 2nd generation - 272420A-BW universal, suitable for the previous version, but with its own gasket.

Craftsmen repair the blocks using the Sonnax Solenoid Block Repair Kit -No. 272424. In the new modifications, Chrysler has significantly updated the filling of this block.

Typical hardware problems Automatic transmission A604:

- Planetary row Front, (Front Planet 272582)

- Sun gear Rear, (SunGear Rear 272614) Worn spline joints of gears.

- Hub for clutches 2-4 with sun gear, (2-4 Hub w / Sun Gear) A604 / A606 / 41TE / 42LE (bushing diameter 29.5 mm) No. 272578.

They fail if they slip in the mud for a long time. And to skid not on duty, but for a long time. It is important. 🙂

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Image - Do-it-yourself Chrysler Sebring automatic transmission repair

Image - Do-it-yourself Chrysler Sebring automatic transmission repair

Image - Do-it-yourself Chrysler Sebring automatic transmission repair

- Washer kit 272200 is being changed. Overheating, vibration, aging, dirty oil with pieces of iron from the shafts.

- The whole set of bearings - 272201 - has to be changed just as often.

- Retaining ring set - 272860.

First of all, the package O.D .: No. 272100 burns, with it - steel discs 272120. And then the rubberized piston Overdrive 272960 also burns, especially often in winter. The problem is associated with the solenoid block and operation with cold oil.

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Most often, craftsmen order a complete set of clutches No. 272003. After changing consumables, reprogramming is required so that the computer sees fresh clutches instead of "bald" ones.

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A short service life of a gas turbine engine (torque converter), which should be handed over for repair with cutting-welding after 100-120 tkm. Especially on powerful cars from a number. When working with a worn-out blocking of the transformer, beating occurs and vibrations begin to break the bushing and the pump oil seal - No. 272070.

A typical repair of the age A604 is the change of the entire Bushing Kit 272030. This is when the bushings are eaten by vibrations and the loss of oil through them causes oil starvation.

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In age automatic transmissions there are:

- replacement of shaft speed sensors - No. 272436 (at the output) and 272438 (input)

- Switch selector position sensor 272410.

- various problems with the Differential bearings (272717),

- The piston is rubberized, Retainer Piston, Underdrive Clutch (272960) changes more often than others together with

- Drum, Drum Input Retainer Clutch (272554A).

These transmissions run for a long time and reliably, provided that the oil is changed annually (or after 30 tkm) and its level and quality are monitored. If the oil becomes contaminated too quickly, it is worth listening to the operation of the torque converter and not being late with its repair.

Chrysler OBD-II trouble codes. The cost and availability of the items you need can be checked in the online store by clicking on the number on an orange background.

On which cars this automatic transmission family was installed:

The torque converter is an integral part of the automatic transmission, therefore, when repairing the gearbox
its repair is also necessary. In a torque converter, as in an automatic transmission, it can
many breakdowns occur, for example:

  • Chrysler Sebring lock clutch wear
  • destruction or wear of bearings
  • sticking or slipping of the overrunning clutch of the reactor
  • Chrysler Sebring torque converter journal wear
  • cutting of splines of a turbine, reactor or their development
  • destruction of the blocking damper or its springs
  • depletion on the mating parts of the piston and the Chrysler Sebring turbine
  • destruction or loss of their properties of oil seals and O-rings
  • sleeve bearing wear
  • wear of the aluminum parts of the reactor
  • destruction of turbine blades or impeller
  • much more

    If you are interested in selling a used torque converter Chrysler Sebring Gasoline - do not rush to make a mistake! The automatic transmission fluid coupling BU is a pig in a poke, moreover, at the same price as a quality repair.We recommend that you consider replacing (exchanging) a torque converter with one that has already been restored from our warehouse or a high-quality overhaul in our company.

    Installing a torque converter that has not been repaired on a newly repaired Chrysler Sebring automatic transmission with gasoline, you run the risk of immediately damaging the box again, because it will get all the dirt and wear products of the torque converter, and in the worst case, metal pieces of bearings or blades.

    The cost of repairing a torque converter usually varies from 2,500 (disassembly, flushing and assembly) to 12,000 rubles (in case of severe damage), depending on the complexity of the work, the number and cost of broken parts, which in any case is cheaper than re-repairing a Chrysler Sebring automatic transmission Gasoline.
    The average cost of repairs, together with work and spare parts, is in the region of 4-6 thousand rubles.

    We offer a quick repair of your torque converter within 1-2 hours right in front of you. You will be able to see with your own eyes all its breakdowns. At the same time, we do not take any additional money for the urgency.

    1) Cutting the torque converter.
    You need to carefully cut the weld seam that connects the two halves, trying to leave as much metal as possible. With proper cutting, the torque converter can be easily disassembled and reassembled 2-3 more times if necessary. Unfortunately, many people who repair Chrysler Sebring Gasoline transformers approach their work carelessly, cutting off all the metal from the body the first time they cut.

    2) After washing all parts from oil and wear products, the repair itself begins.
    If necessary, the sticker of a new clutch for blocking the hydraulic clutch of the automatic transmission Chrysler Sebring Gasoline, leveling the surface of the body under the new clutch. At this stage, unscrupulous craftsmen again have difficulties out of the blue. They grind the case for a new friction clutch so that they remove almost all the metal through and through, which leads to further through cracks. A normal craftsman does this carefully, without removing excess metal. Further, all other necessary parts are changed - bearings, O-rings, oil seal, etc.

    If necessary, a new neck is welded into the bagel cover of the automatic transmission Chrysler Sebring Gasoline. This requires accuracy and precision, since usually, unskilled workers cannot even cut a hole in the lid to fit the new neck, but make it half a millimeter larger, which then leads to runout and imbalance.

    2) Assembly.
    It is necessary to weld the two halves of the torque converter back as in the factory, while it is very important to achieve a minimum axial runout between the two halves (balancing), tightness of the seam. For a good craftsman, even the aesthetic component is important, which is why, after repair in GIDROTOR, the torque converter looks the same as a new one made at the factory.

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    In the video, the usual average result of our repair is a runout of 6 hundredths of a millimeter with an allowable runout of 3 tenths.

    Chrysler Sebring Petrol 2400 V6, 3000 V6 EDZ 143hp, 152hp, 210hp Mitsubishi MH8XXX

    The American concern Chrysler, which produces Chrysler cars, has been completely under the control of Italian Fiat since 2014. Under the leadership of the concern, such cars as Dodge and Jeep are produced. For Chrysler cars, the concern installs an automatic transmission of its own unique design, as well as a transmission from Mercedes, Getrag.

    General recommendations

    To repair the Chrysler transmission, you must have all the necessary materials: oil seals, gaskets, friction clutches, brake bands, oil filters, solenoids, and others. Due to the fact that most of the boxes installed on Chrysler are completely electronic, you should contact only specialized centers equipped with high-tech equipment. To avoid repeated problems, entrust your car only to experienced professionals.

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    We have not been in the market for repair services for 50 or even 30 years!)) We have been working modestly since February 2005, starting with the sale of contract automatic transmissions. Realizing that this option does not suit everyone, they set about repairing transmissions. We are not a universal service where everyone does everything, our specialization is machines of all stripes. In addition to repair services, we offer the sale of automatic transmission spare parts or components for your "switches".

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    We try to repair the Chrysler automatic transmission faster so that there is time to make adjustments or troubleshoot. We always welcome if the owner is present at the troubleshooting (parsing) of the automatic transmission, in such cases the owner has complete information about the malfunction in his box and the cost of the repair is clear.

    - falls into emergency mode (one gear remains, usually 3rd)

    then you should not panic, because these symptoms may be associated with problems in the electrical and in comparison with the cap. renovation is nothing

    - slipping when switching (the revolutions at the moment of switching sharply increase)

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    then this is all much more serious. In any case, please contact us for advice by phone or on site. Remember! in many cases, it is much cheaper to call a tow truck in the event of an automatic transmission breakdown (we provide it for free) than to buy an expensive part killed by transporting Aby-Kaba

    Why should you contact us?

    Image - Do-it-yourself Chrysler Sebring automatic transmission repair

    We try to use the budget for automatic transmission repairs as efficiently as possible, attempts to save money on repairs only ruin the business and lead to returns. All warranty obligations are strictly observed. We try to analyze the automatic transmission (troubleshooting) with the owner, we will offer all possible repair options or a contract automatic transmission.

    Repair time: 3-5 working days, all consumables and spare parts are in stock

    Possible malfunctions

    Description and possible malfunctions of automatic transmission of Chrysler cars

    Click image for larger version

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    3-speed automatic transmission from Chrysler. Installed from 2001 to the present on the Voyager model.

    A well-deserved 3-speed automatic will go to the service center with the replacement of consumables, clutches, steel discs and brake bands, it is successfully repaired and serves for a long time and reliably.

    A 4-speed automatic transmission from Chrysler, from 2004 to 2011 was installed on the 300 Series model.

    The solenoid block is the most common of the possible problems with this machine. The resource of the American solenoids is not very large, and the electronic control unit loads it quite intensively, forcing it to block the torque converter to increase the acceleration characteristics of the vehicle. For long-term operation of the 42RLE, it is necessary to regularly change the solenoid block and repair the torque converter.

    4-speed automatic transmission from Chrysler A606 modified version of A604. The A606 was introduced from 1999 to 2004 on the 300M, Concorde, LHS, New Yorker, Prowler models.

    The weak point of age automatons is problems with the valve body and solenoids, which appear during prolonged overheating. American torque converters live less than European ones, even the slightest lack of oil negatively affects their work.

    A 5-speed Chrysler automatic transmission was installed from 2007 to 2009 on the Chrysler Aspen.

    Problems most often occur due to a lack of oil in the valve body. Solenoids are produced, the valve body itself gets dirty and wears out.

    5-speed automatic transmission from Mercedes. Introduced to Chrysler 300 Series and Crossfire from 2004 to 2011. After the modifications carried out, this automatic transmission is capable of winding up to 200-300 thousand km, getting into the repair of the Chrysler automatic transmission, only with the replacement of consumables. Chrysler has been choosing this model for their cars for a long time.

    For age machines, due to regular overheating, an electric stove with speed sensors may fail. Operation of a box with a faulty electrics leads to oil starvation, as well as abrasion of bushings and wear of other iron assemblies.

    6-speed automatic transmission from Chrysler. From 2007 to 2011 it was installed on Voyager, Town & Country, Sebring, Pacifica.

    Simple and reliable transmission.The automatic transmission usually gets to the service center with the change of oil and filter, cleaning of the valve body, replacement of gaskets, oil seals, bushings and bearings. In older automatic transmissions, the solenoids fail.

    Getrag 6-speed automatic transmission with dual wet clutch. From 2007 to 2010 was staged on Sebring.

    Based on the structure of the robotic box, possible troubles can be associated with the mechanical part: a burnt clutch, wear of the differential and rolling bearings, as well as problems with the electronics that change gears (Mechatronic).

    In the event of a major overhaul, the gearbox is removed from the vehicle. At this stage, the mechanic carefully examines the condition of all systems serving the gearbox, power unit mounting supports, etc.

    After dismantling from the car, the automatic transmission goes to the overhaul area. It should be noted that on this site, as well as on all previous ones, experienced craftsmen who have a higher technical education (engineering and physical) work. Here, the Chrysler Sebring automatic transmission is repaired, and after washing and drying all parts, their fault detection is carried out, i.e. the possibility of further use of each part or the need for its replacement is determined.

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    If desired, any customer can be present both during the disassembly of the gearbox and during the fault detection of its parts. At the end of this procedure, a list of replacement parts is drawn up, which is then necessarily agreed with the customer. It should be especially noted that during a major overhaul, it is necessary, regardless of the state of the automatic transmission, to replace all seals and gaskets. The use of original spare parts only from manufacturers of gearboxes increases the service life of a repaired Chrysler Sebring automatic transmission, but leads to a significant increase in the cost of spare parts. To achieve the most optimal combination of price-quality ratio allows the use of aftermarket parts, i.e. companies specializing in the production of spare parts for automatic transmissions.

    Installation is carried out taking into account all technical requirements. At this stage, the failed mounting elements and auxiliary transmission service systems are replaced. In addition, during installation, preliminary adjustments are made to the elements of the external part of the control system.

    Output diagnostics and car break-in. They are carried out using the same techniques as the entrance diagnostics. In addition, all previously existing fault codes are erased from the memory of the control unit.

    If you need a very urgent answer, it is best to call. Ask a Question

    good afternoon, I have a Chrysler Sebring 2.4 box 41 te (a 604) This is the problem, the initial blow appeared when switching from 2 to first gear, after a while the blow disappeared, and a new disease came out in the first second gear, the box works fine when switching from 2 to 3rd gear is slipping the check lights up the box goes into emergency mode for 3 gears. You reset the error and everything repeats. that in this case may be how much the repair will cost.

    A604 (Ultradrive), new name 41TE - Chrysler Corporation 4-speed automatic transmission for Chrysler, Dodge, Plymouth, and some Mitsibishi models.

    Automatic transmission A604 (41TE) - Chrysler Corporation 4-speed automatic transmission, alternative name - Ultradrive ... Production began in 1989, originally paired with a Chrysler 3.3L transverse engine.
    The A604 automatic transmission and its subsequent modifications are manufactured at the “Kokomo Transmission” plant in Kokomo, Indiana. The ancestor of the A604 is the A413 hydraulic transmission.
    The A604 (41TE) transmission is a powerful technological breakthrough in the automatic transmission control of modern vehicles.The A604 automatic transmission was the first to use adaptive shift control, that is, the A604 automatic transmission computer is able to optimize the shift mode, depending on the external conditions and the driving style of the car.

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    1995-1999 Mitsubishi Eclipse Non-turbo.

    The transmission of torque from the engine is provided by a 9.5-inch torque converter mounted on a flexible lamellar flywheel.
    Cooling is provided by a heat exchanger in the engine radiator and an additional air cooler (not all Chrysler models are equipped with an air cooler).