Do-it-yourself bogdan bus repair

In detail: do-it-yourself bogdan bus repair from a real master for the site my.housecope.com.

About the book: Management. BOGDAN buses A-064, A-091, A-092, A-092KV, A-92N, A-30141, A-301, C-09211, repair and operation manual, catalog of parts and assembly units, wiring diagrams. 2009 edition.
Book format: pdf file in zip archive
Pages: 374
Language : Russian
The size : 16.9 mb
To download a book : free, without restrictions, at normal speed, without SMS, logins and passwords

Buses BOGDAN A-064, A-091, A-09201, A-09202, A-09211, A-09212, A-092KV, A-92N, A-30141, A-301.71, A-301.72, C-09211, А-092, А-0921, repair and operation manual, catalog of parts and assembly units, wiring diagrams. Models with diesel engines 4.4 l. Isuzu 4HF, 4.6 l. Isuzu 4HG, 4.8 l. Isuzu 4HE.

The manual contains general information about the device of buses Bogdan A-064, A-091, A-09201, A-09202, A-09211, A-09212, A-092KV, A-92N, A-30141, A-301.71, A- 301.72, C-09211, A-092, A-0921 and their modifications, recommendations for operation and maintenance, a description of possible malfunctions of the engine, transmission, chassis, steering, brake system. The tips in this manual will help you carry out maintenance and repairs, either at the workshop or on your own.

Contents of the manual "BOGDAN Buses A-064, A-091, A-09201, A-09202, A-09211, A-09212, A-092KV, A-92N, A-30141, A-301.71, A-301.72, C -09211, А-092, А-0921, repair and operation manual, catalog of parts and assembly units, wiring diagrams. Models with diesel engines 4.4 l. Isuzu 4HF, 4.6 l. Isuzu 4HG, 4.8 l. Isuzu 4HE.

1. Basic information.
2. Precautions and operation of the new bus.
3. Governing bodies and instrumentation.
4. Maintenance.
5. Storage rules.
6. Rotation of tires.

1. General information.
2. Service.
3. Power unit assembly.
4. The head of the block of cylinders.
5. Valve springs, valve stem seals, valves, valve guides.
6. Camshaft.
7. The axis of the rocker arm assembly.
8. Crankshaft.
9. Pistons and connecting rods.
10. The block of cylinders.

Video (click to play).

1. General information.
2. Service.
3. Fuel tank.
4. Block of the fuel level sensor.

1. General information.
2. Service.
3. Cooling system.

1. General information.
2. Service.
3. Lubrication system.

1. General information.
2. Service.
3. Intake system.
4. Exhaust system.
5. Turbocharger.

1. General information.
2. Service.
3. Starting system.
4. Charging system.
5. Preheating system.

1. General information.
2. Service.
3. Repair operations.

1. General information.
2. Service.
3. Mechanical transmission MXA-5R.
4. Mechanical transmission MBP-6R.

1. General information.
2. Service.
3. Cardan shaft.
4. Front axle.
5. Rear axle.

1. General information.
2. Service.
3. Power steering.
4. Steering rods.
5. Steering column.

1. General information.
2. Service.
3. Main braking system.
4. Parking brake system.
5. Mountain brake.
6. Anti-lock braking system.

1. General information.
2. Service.
3. Front suspension.
4. Rear suspension.
5. Wheels and tires.

1. Body.
2. Interior finishing of the driver's cab.
3. Doors.

1. General information.
2. Driver's seat heater.
3. Interior heater.

1. General information.
2. Arrangement of electrical components.
3. Wiring diagrams.

We offer both body and aggregate repair of Bogdan buses of all models and their modifications at the Bas 001 service station. We will carry out full diagnostics and repair of commercial vehicles according to the manufacturer's standards. Also, you can buy original spare parts from us.

We guarantee high-quality repairs, as we have all the necessary conditions for its implementation:

Qualified and experienced staff
Original spare parts
Modern diagnostic and service equipment

Bogdan A20110
Bogdan A06202
Bogdan A09206
Bogdan A20110
Bogdan A091
Bogdan A092
Bogdan A093
And other models of buses Bogdan and ISUZU-Bogdan

The specialists of our company are pleased to offer you high-quality service and repair of buses, as well as promotions and discounts for ordering spare parts for bus repair.

Club of owners, lovers and connoisseurs of bus technology of the past and present

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Message John "02 Jul 2009, 16:34

Message a guest »02 Aug 2009, 12:51

Gyokshen Bugra (80632165428.80983460079)

Engine's type: 4HF / 4HG / 4HE
Engine capacity: 4.4 / 4.6 / 4.8 l.
Power: 76 h.p.

Series: Gold Series
Cover: soft
Format: A4
Number of pages: 370
Paper type: typographic
ISBN: 978-932-1672-12-6
UDC: 656.138 / BBK: 39.333.52

In the following online stores you can purchase a book at the publisher's price, in the shortest possible time and with the best service:

A step-by-step guide for the repair of various components and assemblies of the car

Self-service and maintenance instructions

Valuable information on vehicle design and how to prevent malfunctions

Confidence and knowledge for a trip to the service station, in case personal repair is impossible

In order to decide on the choice of a book, it is better to get to know it better. We would really not like you to buy a "pig in a poke", so we present to your attention the expanded content. The quality of illustrations is slightly reduced to speed up loading (ATTENTION! Information opens in a new tab):

Manual
Mechanical part of the engine
Supply system
Cooling system
Lubrication system
Intake and exhaust systems
Engine electrical equipment
Clutch
Transmission
Drive shafts and final drive
Steering
Brake system
Chassis
Body
Air conditioning and heater
Wiring diagrams
Catalog of parts and assembly units

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A prerequisite for the reliable operation of any vehicle and the safety of personnel is strict adherence to the instructions for repair and maintenance. The methods and descriptions given in the Manual provide general principles for performing repair and maintenance work using effective techniques and methods.
The applied methods and techniques of performing work, tools, devices and used spare parts, as well as the degree of skill of the performers are very diverse. It is impossible to give instructions or warnings for every case of performing work in accordance with this manual. Therefore, every time you use spare parts, techniques or tools and devices not recommended by the car manufacturer, you should first firmly make sure that the used spare parts, methods or tools will not compromise the safety of personnel and the serviceability of the car.

A type: electronic manual
Language: Russian
Format: PDF
Pages: 365
The size: 46.75 Mb

Cars:
Bogdan A-064 / A-091 / A-09201 / A-09202 / A-09211 / A-09212 / A-092KV / A-92 N / A-30141 / A-301.71 / A-301.72 / C-09211 / А-092 / А-0921 and their modifications.

Engines:
Diesel: 4.4 Isuzu 4HF; 4.6 Isuzu 4HG; 4.8 Isuzu 4HE.

Description:
Repair, maintenance and operation manual + Catalog of parts, spare parts and assembly units for Bogdan buses from 2006, equipped with 4HF diesel engines with a displacement of 4.4 liters, as well as diesel engines 4HG with a displacement of 4.6 liters. and 4HE with a working volume of 4.8 liters.

The manual includes general information about the device of cars Bogdan A-064 / A-091 / A-09201 / A-09202 / A-09211 / A-09212 / A-092KV / A-92 N / A-30141 / A-301.71 / A-301.72 / C-09211 / A-092 / A-0921 and their modifications, recommendations for operation and maintenance, a description of possible malfunctions of components and assemblies of the engine, transmission, running gear, steering, brake system. The tips given in the publication will help you carry out maintenance and make repairs, both at a service station and on your own.

Separate sections of the manual include instructions for the operation of Bogdan buses and electrical circuits (wiring diagrams) of the machine.

The manual is intended for car owners, mechanics, service station personnel and repair shops.

Buses Bogdan

Year of issue: 2009
Author: Miroshnichenko M.E.
Genre: Repair and maintenance manual + catalog
Format: PDF / DjVu
Number of pages: 365
Description: The manual contains: general information about the device of cars Bogdan A-064 / A-091 / A-09201 / A-09202 / A-09211 / A-09212 / A-092KV / A-92 N / A-30141 / A- 301.71 / A-301.72 / C-09211 / A-092 / A-0921 and their modifications, recommendations for operation and maintenance, a description of possible malfunctions of the engine, transmission, running gear, steering, brake system.

[/ color] The tips in this manual will help you carry out maintenance and repairs, both at the workshop and on your own.

Due to the different equipment of cars, some data may not correspond specifically to your model.

MANUAL
MECHANICAL ENGINE
SUPPLY SYSTEM
COOLING SYSTEM
LUBRICATION SYSTEM
INLET AND EXHAUST SYSTEMS
ENGINE ELECTRICAL
CLUTCH
TRANSMISSION
DRIVE SHAFT AND MAIN GEAR
STEERING
BRAKE SYSTEM
CHASSIS
BODY
AIR CONDITIONING AND HEATER
ELECTRICAL DIAGRAMS
CATALOG OF PARTS AND ASSEMBLY UNITS

Repair, maintenance and operation manual + Catalog of parts, spare parts and assembly units for Bogdan buses from 2006, equipped with 4HF diesel engines with a displacement of 4.4 liters, as well as diesel engines 4HG with a displacement of 4.6 liters. and 4HE with a working volume of 4.8 liters.

The manual includes general information about the device of cars Bogdan A-064 / A-091 / A-09201 / A-09202 / A-09211 / A-09212 / A-092KV / A-92 N / A-30141 / A-301.71 / A-301.72 / C-09211 / A-092 / A-0921 and their modifications, recommendations for operation and maintenance, a description of possible malfunctions of components and assemblies of the engine, transmission, running gear, steering, brake system. The tips given in the publication will help you carry out maintenance and make repairs, both at a service station and on your own.

Separate sections of the manual include instructions for the operation of Bogdan buses and electrical circuits (wiring diagrams) of the machine.
This book will be useful to owners and users of Bogdan cars, service station specialists, repair shops and car services.

Added by (25.12.2015, 22:25)
———————————————
Diognost says there are no mistakes.
Two cars and both are such nonsense.
Where is that particulate filter?

Probably like ours, the wire of the oxygen sensor was frayed with a cardan

Hello everyone!
For the third week I have been trying to find air bellows (air bags) for the rear suspension of this miracle bus. Maybe someone knows where you can buy, or find an analogue?

We did not make diagnostics and cannot do it. We are located in Penza. There is only one such bus in the region! Yes, the motor seems to have become widespread - d4ga. They called the stations, drove them. They shrug their shoulders, then the computer does not see this bus, then they simply do not want to take it - they have not met with this and there is no program, etc. Now there are ideas to drive somewhere to the neighboring region. but in Samara, too, the officials do not repair it, in Nizhny Novgorod they doubt themselves. ALWAYS SELL IT. Only in Moscow are the officials ready to do it with confidence. So the situation is not very good. We understand perfectly well that diagnostics will bring the problem to the "clean water". Let it be for now.

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Added by (14.09.2016, 17:38)
———————————————
Hello again. Please tell me where is the engine control unit on this Bogdan. It is the engine. And what brains are put there if they collide? The bottom line is this. They found a diagnostician, showed the connector - the one near the driver's door. I could not connect. But he asked to find out exactly what brains are put on the engine. Maybe, he says, it will turn out to conjure something. Now we need to look at this block. Thank you.

There is a color wiring diagram of the Bogdan bus in Russian. The bus is equipped with an Isuzu-4HG1-N engine that meets the Euro-2 environmental safety standards. Engine power is 121 hp.Transmission - mechanical, five-speed. The body of the bus is similar to the base model Bogdan-A092, which has been produced since 2006.

Schematic diagram of the Bogdan bus

Table of parameters of lamps used in the bus - power and voltage

The layout of the fuses in the electrical equipment of the Bogdan bus

Body repair and painting of the Chevrolet Van minibus. Manufacturing of thresholds, arches, restoration of 5 out of 6 doors, welding of repair kits. Painting (with openings, but without a muzzle) in 2 stages: with white acrylic, then with base enamel and varnish. 00:00 - 01:30 - Brief overview of bodywork, 01:30 - 02:30 - The body and almost all the doors (including the inside) are already painted with acrylic. Preparation for painting with base enamel. 02:30 - 03:25 - Application of the base enamel, 03:25 - 05:00 - Application of the first coat of varnish, 05:00 - 06:55 - Application of the second coat of varnish, 06:55 - 08:40 - General view. The footrests were not painted. The assembly is partly for the client.

Super low flow Mercedes motor. Engine with atego

Another model of the bus disappears from the streets of Moscow.

Body repair and painting of the Chevrolet Van minibus. Manufacturing of thresholds, arches, restoration of 5 out of 6 doors, welding of repair kits. Painting (with openings, but without a muzzle) in 2 stages: with white acrylic, then with base enamel and varnish. 00:00 - 01:30 - Brief overview of bodywork, 01:30 - 02:30 - The body and almost all the doors (including the inside) are already painted with acrylic. Preparation for painting with base enamel. 02:30 - 03:25 - Application of the base enamel, 03:25 - 05:00 - Application of the first coat of varnish, 05:00 - 06:55 - Application of the second coat of varnish, 06:55 - 08:40 - General view. The footrests were not painted. The assembly is partly for the client.

Super low flow Mercedes motor. Engine with atego

Another model of the bus disappears from the streets of Moscow.

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The manual contains general information about the device of cars Bogdan A-064 / A-091 / A-09201 / A-09202 / A-09211 / A-09212 / A-092KV / A-92 N / A-30141 / A-301.71 / A -301.72 / С-09211 / А-092 / А-0921 and their modifications, recommendations for operation and maintenance, a description of possible malfunctions of the engine, transmission, chassis, steering, brake system.

The tips given in this manual will help you carry out maintenance and repairs, both at a service station and on your own. Due to the different equipment of cars, some data may not correspond specifically to your model.

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Year of issue: 2009
Format: PDF / DjVu / (recognized), PDF opener here
Number of pages: 370
Russian language
size: 40 mb. Download from

Bogdan bus parts:

Bogdan buses are produced by the Corporation of the same name at factories in Cherkassy (OJSC “Cherkasskiy Avtobus”) and Lutsk (DP # 1 of JSC “AK“ Bogdan Motors ”- previously DP # 1 of OJSC LuAZ). The history of the corporation began in 1992, in 1998 the Cherkassk car repair plant was involved, in 2000 the Lutsk car plant was bought. The first small class bus was produced in 1999 - that is, for more than 10 years, buses A091 and A92 have been pleasing their passengers on the streets of cities.

The most common models of Bogdan buses managed to gain popularity in Ukraine and neighboring countries. Bogdan buses A91 and A92 are produced in cooperation with Isuzu Motors Limited, which favorably affected the technical characteristics and durability of the engine and components.Competent marketing policy of the Bogdan Corporation made it possible to firmly “settle” in the domestic market of Ukraine and enter the markets of neighboring countries.

Having gone through a complicated history of the crisis "nineties", now the corporation "Bogdan" is a powerful enterprise exporting its products to many countries of the near and far abroad.
The main direction of our company's work is the sale of BOGDAN spare parts for buses, which are created using the technology and on the basis of the Isuzu company. Our company offers its customers with a minibus BOGDAN, spare parts in a large assortment. All spare parts for Bogdan and ISUZU NQR, which are sold from our warehouse, have a quality guarantee and factory markings. We have an individual approach to each client and prompt delivery of spare parts for Bogdan Isuzu, which allows us to expand the circle of regular customers.
Today we offer a high-quality product that does not need advertising, and low prices for Bogdan spare parts remain unrivaled. Sale of spare parts for Bogdan buses, which are produced on the basis of the Japanese ISUZU truck, is one of the main specializations of the Auto-Expert Plus company. If you need to buy spare parts for the Bogdan bus or spare parts for ISUZU NQR.

1 Oil seal Bogdan of the hub back inside 82 X 121 X 12/19 A-091, A-092 STD
2 Epiploon Bogdan of the hub rear outer 49 X 100 X 8 A-091, A-092 STD
3 Front hub oil seal 73 * 90 * 8 Bogdan A-091, A-092 STD
4 Rear shock absorber Bogdan
5 Front shock absorber Bogdan
6 Shock absorber rear ISUZU NQR
7 Shock absorber front ISUZU NQR
8 Brake pad fittings
9 Front bumper ISUZU NQR
10 Brake drum Bogdan A-091 A-092
11 Bendix Bogdan Hitachi
12 Bendix short Bogdan
13 Bendix unipoind Bogdan
14 Tension rod bolt
15 Spring bolt 16
16 Bolt spring 18
17 Vacuum pump for brakes on the Bogdan generator
18 Liners indigenous Bogdan Chern
19 Liners connecting rod Bogdan yellow
20 Spring sleeve half F = 16 A-091 A-092
21 Spring sleeve half F = 18 A-091 A-092
22 One-piece spring bushing Ф = 16 А-091 А-092
23 Solid spring bushing Ф = 18 А-091 А-092
24 Solenoid starter relay Bogdan A-091 A-092 Brazil
25 Bogdan nut of the rear hub on the stocking
26 Generator Bogdan (round chip)
27 cylinder liners Bogdan

A-069 buses were designed and built by the Lutsk Automobile Plant using advanced technologies and innovative solutions specifically for the conditions
operation on the territory of Ukraine. They are distinguished by a modern original body and a large glazing area. Large panoramic glass and spherical rear-view mirrors provide excellent visibility to the driver. The floor of the bus cabin is flat, without additional steps, with a special coating, comfortable seats, ventilation and heating systems provide passengers with comfort.
If you have been to large cities of central and western Ukraine at least once, then you must have seen buses under the Bogdan brand or even used them. This is a completely and completely Ukrainian car, and they are produced by the only holding in this country "Cherkassky Bus".

The model range of this manufacturer is quite wide, and today various modifications of A092, A093 machines are produced under this brand. Let's see what the Bogdan bus is. Specifications and design - further in our article.

Although the bus was built in Ukraine, its appearance is quite modern. You can't see an obvious claim in the design, but it's pretty pretty. The body has a slightly rounded shape, smooth outlines. It is the optimal solution for urban small buses. The body was developed in Lviv at the facilities of the former design institute.
On the exterior, you can see something Japanese. But this cannot be called an accident. Both the powertrain and most of the main chassis components of this bus are supplied by the Japanese Isuzu.We will consider the technical characteristics of the Isuzu Bogdan bus, but first we will describe the structure of the body and interior.
The vehicle body is fitted with molded plastic panels at the front and rear. This is how the Ukrainian manufacturer defeated corrosion. The use of plastic made it possible in the future to quickly and economically modernize the machine, because plastic, unlike metal, is processed much easier and does not require the purchase of expensive models of stamps.

In the Ukrainian Cherkassy, this opportunity has begun to be actively used and is being used to the maximum. Instead of a metal radiator grill, there is now a plastic, completely smooth panel. According to Ukrainians, it looks European and very modern, besides, plastic is very easy to repair, you only need a little epoxy glue. Judging by the words of the drivers, the technical characteristics of such a vehicle as the Bogdan bus are completely designed according to this principle. Everything is thought out here.

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Body sides are made of galvanized sheet. It has longitudinal stamped elements. The rear window on this bus is made of two parts. The engineers from Cherkassy agreed to this for economic reasons. In case of damage, only one half will need to be replaced.

The name of the bus, model index and other designations in Cherkasy preferred to simply paint with ordinary black paint.

The driver's seat is separated from the rest of the passenger compartment by a partition and a fence. However, there is no need for a guardrail, as the driver's seat is fenced off by an elevation that hides the engine.
Buses are not built for drivers, but to transport people. What does the Bogdan bus offer in this regard? Specifications speak about the convenience and comfort of the fit. The small bus has two wide doors. The Bogdan's ground clearance is only 610 mm, so the car is considered low-floor, which is especially convenient for passengers. There are no areas for accumulating passengers on the bus, but there is a wide passage. If we talk about the number of seats, then the car has 21 seats, and can also accommodate about 30 standing passengers.
On the left there are double seats, on the right - a row of single ones. According to European standards, as well as Ukrainian standards, the distance between the backs should be 700 mm. “Bogdan” offers a more comfortable one - 800 mm.
The backrests have comfortable handrails in case of careless driving on Ukrainian roads. People who are “lucky” to sit in such a car over the wheel arches will have to bend their legs. However, this does not compromise comfort too much.

The cars are equipped with modern Japanese diesel engines from Isuzu with a volume of 4.6 liters for cities or a 4.7-liter engine for commuter buses. The power of the four-cylinder turbodiesel, which is also equipped with an intercooler, is 148 hp. The maximum speed reaches 85 km / h on the first engine and 105 km / h on the second.
The unit has a layout for easy mounting on a frame with a lifting cab. Thanks to the efforts of the Japanese engineers who designed the engine, the repair and maintenance of the unit is practically not required.However, servicing the motor is also very difficult. For example, if you need to get to a heat exchanger, which often fails on these machines, then you need to dismantle the entire power system. The engine for repair requires only original spare parts. Even consumables need completely original ones.
Regarding this point, it must be said that the component parts of the machines that are not made in Japan are frankly weak and unusable. Most buses have wiring, brake and clutch problems.
Also, the wiper gearboxes fail. There have been cases of fire in these machines.
The machine is equipped with a 100 liter tank. The tank lid has a lock. According to the passport, fuel consumption for “Bogdan A091” is 15 l / 100 km on the highway or 21 l in urban conditions. The A092 car has almost the same appetites.

The clutch is a dry friction single disc system equipped with a pneumatic drive. The checkpoint in the case of the city “Bogdan” is a 5-speed manual, and the technical characteristics of the “Bogdan” bus in the suburban version is a 6-speed manual checkpoint. The box has good specifications and reviews. The switches are surprisingly crisp and informative.

Turbodiesel Japanese engines are studied, tested and simple enough. In addition, they are reasonably reliable. The engine is powerful and has a characteristic thrust. The unit easily picks up speed, its work is flexible, it forgives the driver for the wrong gear.
The urban model has normal dynamics in urban conditions, and acceleration to 100 km / h takes 35 seconds. The motor is not noisy, it only hums slightly.
It must be said about the smooth running of the vehicle. The technical characteristics of the Bogdan bus confirm that it has a spring-air suspension from the Taurus company. At the front, the car is equipped with a dependent leaf spring suspension.
The brakes are double-circuit, equipped with a hydraulic drive. If the car is assembled according to an individual order, then you can get ABS. Drum brakes on all wheels. In suburban trim levels - disc brakes at the front and drum at the rear.
The parking brake is mechanical, there is also a transmission brake system and an auxiliary motor retarder equipped with an electric vacuum valve. Don't use it too often. Drivers who work on "Bogdans" talk about excessive fuel consumption if this retarder is activated.

So, we found out what technical characteristics of the engine the Bogdan bus has. “Bogdan” is a good bus for the city. The machines are maneuverable due to the eversion of the wheels. The glazing area of the cockpit is also pleasing. Of particular note is the Japanese diesel. In general, the technical characteristics of the Bogdan A092 bus and its “brother” A091 are quite decent with proper maintenance.

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The department contains a large amount of reference data on the device of Bogdan buses of most of the famous modifications. Tips for maintenance and operation are provided. The manual examines the more common malfunctions of powertrains, suspension, fuel system, control, and so on.

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Title: Administration for operation and repair of Bogdan buses
Interface: Russian
Format: PDF document in WinRar archive
Pages: 365
Archive size: 40 MB

Pages: 1 | 2

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Car service Bus Repair Repair of Buses Bogdan

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Body repair and painting of the Chevrolet Van minibus. Manufacturing of thresholds, arches, restoration of 5 out of 6 doors, welding of repair kits. Painting (with openings, but without a muzzle) in 2 stages: with white acrylic, then with base enamel and varnish. 00:00 - 01:30 - Brief overview of bodywork, 01:30 - 02:30 - The body and almost all the doors (including the inside) are already painted with acrylic. Preparation for painting with base enamel. 02:30 - 03:25 - Application of the base enamel, 03:25 - 05:00 - Application of the first coat of varnish, 05:00 - 06:55 - Application of the second coat of varnish, 06:55 - 08:40 - General view. The footrests were not painted. The assembly is partly for the client.

Super low flow Mercedes motor. Engine with atego

Video (click to play).

Repair that re-ownership, replacement of engines for mers and man. We will be engaged in repairing only tati for 10 years.

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