DIY chainsaw repair champion 335

In detail: do-it-yourself repair of the champion 335 chainsaw from a real master for the site my.housecope.com.

The chainsaw is a worthy replacement for hand saws and axes. Today, this tool is available in almost every household - it is indispensable for setting up a personal plot, construction and repair work. Intensive use and improper care of the tool can lead to premature failure. However, the owner of the chainsaw does not have to go to the workshop right away - many of the faults that can happen to her during operation can be completely eliminated on their own.

Correct diagnosis is essential for a successful repair. Therefore, in order to determine why the chainsaw failed and, most importantly, how to make it work again, you first need to know the features of its design.

It should be noted that it does not differ in particular complexity, since it includes:

  • engine (two-stroke gasoline);
  • functional part (saw bar and chain);
  • systems that ensure the joint operation of these two units (ignition, filtration, lubrication, etc.), that is, the tool as a whole. Image - DIY chainsaw repair champion 335

In order to simplify the diagnosis of malfunctions, it is customary to distinguish them into two main categories:

  • engine malfunctions;
  • malfunctions of other parts of the chainsaw.

Most often, failures occur in the engine systems, however, the rest of the tool, due to intensive use or improper care, can fail at any time. How to determine exactly where the breakdown occurred? Simple logic will help us with this.

If the problem is with the engine, it will:

Video (click to play).
  • do not start;
  • deafen;
  • work unstable;
  • overheat;
  • smoke;
  • develop insufficient power.

As for all other malfunctions, as a rule, they manifest themselves with a normally operating motor.

If your chainsaw won't start, the first thing to do is to check for a mixture of fuel in the tank. By the way, it must be prepared in the proportions indicated by the engine manufacturer, otherwise the instrument will simply not start.Image - DIY chainsaw repair champion 335

After verifying that the fuel mixture is correct and available, the ignition system should be checked. To do this, you need to inspect the spark plug.

Her condition can say a lot:

indicates that the fuel mixture does not enter the carburetor, which means that the problem is not in the ignition;

  • fuel-splattered candle

is the result of an overabundance of the fuel mixture, which lies either in a violation of the engine starting algorithm, or in an incorrect carburetor adjustment;

this is a signal about the presence of low-quality oil in the engine lubrication system, incorrect carburetor settings, or an incorrectly prepared fuel mixture.Image - DIY chainsaw repair champion 335

If the spark plug is splashed with fuel, wipe it thoroughly after removing it. The fuel supply system should also be cleaned. To do this, it overlaps, after which the starter is turned on. A carbonized candle must be carefully cleaned with an awl and emery.

When checking the spark plugs, you should pay attention to the distance between the electrodes (the normal gap is 0.5-0.65 mm), as well as the condition of the gasket and the presence of a spark. A damaged or worn gasket will have to be replaced, and the spark can be checked by putting on the ignition cable, connecting the cylinder and plug nut, and starting the starter.

If the discharge does not occur, the plug must be replaced. In the event that a spark does not appear with a new candle, then the problem is in the connection to the high-voltage wire or in it itself.

If the fuel mixture does not flow into the cylinder, but the spark plug is working properly, this may mean that:

  1. Clogged fuel filter.

To clean this unit, remove the fuel hose and check the jet. If it is weak, the filter must be removed through the filler hole of the fuel tank and cleaned or replaced if completely worn out. Image - DIY chainsaw repair champion 335

As a preventive measure, it is recommended to replace the fuel filter at least once every 3 months.

This is nothing more than a hole in the fuel tank cap, which is cleaned out with an awl.

  1. The fuel mixture is not supplied or is supplied insufficiently.

There may be several reasons for this:

  • the air filter is clogged (in this case, it must be removed, rinsed with water, dried and replaced);
  • the carburetor settings are out of order (which means this unit needs to be re-adjusted);
  • the integrity of the carburetor membrane is broken (must be replaced);
  • the channels of the carburetor are clogged (it must be disassembled and all parts and assemblies must be cleaned).Image - DIY chainsaw repair champion 335

If at low speeds the engine of the chainsaw works normally, but at high speeds it starts to stall and smoke, the problem may be hidden in the muffler.

To check the quality of its work, you should do:

  • dismantling (with the obligatory closing of the outlet);
  • disassembly (if the muffler is collapsible);
  • cleaning from carbon deposits using special detergents or dry method;
  • drying (using a hair dryer);
  • reassembly and assembly.Image - DIY chainsaw repair champion 335

Dry cleaning without respiratory protection is not recommended. The carcinogens present in the soot will be released into the surrounding atmosphere in the form of dust, the inhalation of which is extremely hazardous to health.

To prevent clogging of the muffler during the operation of the chainsaw, you should carefully monitor the composition of the fuel mixture and the quality of its components.

If the chainsaw engine does not start or cannot develop normal power, it is likely that sufficient pressure does not build up in the engine cylinder for combustion of the fuel mixture. The reason for this may be the wear of the elements of the cylinder-piston group - the piston, rings, bearings, etc. In order to assess the condition of this unit, it should be visually inspected, having previously removed the muffler.Image - DIY chainsaw repair champion 335

For a more complete diagnosis, a compression gauge is placed in the spark plug hole of the two-stroke engine of the chainsaw. It measures the compression in the engine. Based on the results of the check, one can judge the state of the CPG, however, the exact facts can only be obtained with a complete disassembly of the unit.

If the piston is chipped or scratched, it will obviously need to be replaced. The same applies to deformed or broken piston rings - for normal engine operation, they must be completely intact and free of carbon deposits.

A properly working carburetor guarantees maximum efficiency of the chainsaw, that is, it is possible to develop full power with the most economical consumption of the fuel mixture. The adjustment of this unit is usually carried out by the manufacturer, but its design provides for the possibility of adjustment already during operation.

The fact that such a setting will have to be performed by the owner of the chainsaw is evidenced by:

  1. Strong vibrations or damage to the protective cover.
  2. CPG wear.
  3. Carburettor clogged.
  4. Inability to start the engine or its spontaneous stops after starting.
  5. Increase in fuel consumption and emissions while decreasing engine power.

Chainsaw carburetor adjustment is carried out in strict accordance with the manufacturer's instructions using three special screws, which are responsible for the maximum ("M") and minimum ("L") revolutions, as well as the idle speed of the engine ("T"). In order to exclude unwanted interference by an inexperienced user with the carburetor operation, some manufacturers install only one idle screw.Image - DIY chainsaw repair champion 335

Carburetor adjustment is carried out in two stages:

  1. Basic (carried out with the engine off).
  2. Finishing (carried out with a running, pre-warmed engine).

For basic adjustment, screw in screws H and L as far as the stop and back out 1.5 turns. Final adjustments require the engine to warm up for 5-10 minutes at low revs.

The final calibration is performed by unscrewing the idle screw until the minimum engine speed is reached (in this case, its operation must be stable, and the chain must be stationary). If the engine stops at idle speed, the screw must be returned back, and if the saw chain is still in motion, continue turning counterclockwise.

Calibration check is performed by test:

  1. Acceleration (with a smooth press on the accelerator, the engine should quickly pick up speed to the maximum indicator).
  2. Maximum speed (if there is an ignition interruption, screw H should be slightly loosened).
  3. Work at idle speed (the chain should not move, and the engine should pick up speed as quickly as possible).

If the owner of the chainsaw is not familiar with the carburetor device and does not have the tool necessary to calibrate it, contact a specialist. The carburetor is a very complex unit, so any wrong action can lead to irreversible consequences, for example, complete engine failure.

If the diagnostics showed that everything is in order with the engine and its systems, then the cause of the malfunction should be looked for in other units of the chainsaw. The most common problems are:

  • failure of the starter;
  • improper operation of the lubrication system;
  • incorrect operation of the chain brake;
  • saw chain wear, etc.Image - DIY chainsaw repair champion 335

If the cause of the failure of the tool is not visible to the naked eye, as is the case with the engine, it is necessary to carry out a thorough diagnosis of the faults and eliminate them in accordance with the manufacturer's recommendations and safety regulations.

The chainsaw is an irreplaceable assistant in the household. This is especially true for a country house. Such a tool is very easy to use and has a simple design. But, unfortunately, even all these advantages cannot guarantee the durability of the chainsaw.

Like any other tool, the saw can fail sooner or later. But, do not be upset, as many problems can be fixed at home. The main thing is to have certain knowledge and a set of tools.

Image - DIY chainsaw repair champion 335

Horizontal Chainsaw

The chainsaw has a fairly simple device. If you know the basic elements of the tool, then, if necessary, you can easily carry out repairs with your own hands. So, in a chainsaw, the following main details can be distinguished:

  • engine;
  • clutch;
  • oil pump;
  • chain;
  • brakes and chain catchers.

Depending on the brand, each chainsaw has its own structural features. So, if we talk about the engine, then it can be located both vertically and horizontally.

In professional instruments, the motor is generally vertical. As for the models with a horizontal power unit, they are compact in size. This became the main reason for their popularity and widespread use in everyday life.

Unfortunately, regardless of the build quality, chainsaws break sooner or later. In frequent cases, repairs can be done by hand. But in order to do this, you must first determine the cause of the problem. Often, a failure in work is associated with a malfunction of the power unit or other units of the chainsaw.

So, if we talk about the power unit, then the problem may arise in the ignition, fuel supply and starter. Also, the problem may lie in the piston and even in the cylinder.
You can determine the malfunction of the power unit by the following signs:

  • complete engine failure during operation;
  • the unit starts up, but immediately stalls;
  • the engine is not able to develop the required power;
  • interruptions occur.

Read about how to make a screw log splitter with your own hands in our article.

We suggest reading an article on how to choose the right chainsaw.

Before starting any action, you must carefully analyze the situation.

Elements of the ignition system

Engine problems are often associated with ignition. That is why it is necessary to start the inspection with this system. First you need to get out a candle and carefully examine it. Here you need to carefully remove the wire and unscrew the candle. This is done using a special key.

If the spark plug is wet, it is a clear sign of excess fuel. This is mainly due to improper operation of the ignition system or carburetor. As for the candle, it must be thoroughly wiped dry. It is also worth draining the cylinder. To do this, shut off the fuel supply and start the starter several times. By doing this, you can remove excess fuel. Next, the plug is installed in place and the engine starts.

If the spark plug has black carbon deposits, then this indicates the use of bad oil or the combination of oil with gasoline in the wrong ratio. In some cases, it may be necessary to adjust the carburetor. Here, the candle must be cleaned of carbon deposits and installed in the socket.

If the tool still does not start, then it is worth checking for the presence of a spark: a high-voltage cable is put on the candle and leaned against the cylinder. After that, you need to pull the starter several times. As a result, a spark should appear between the electrode and the cylinder.

If the above actions did not work, then it is worth replacing the spark plug and checking the tool in operation. If the spark does not occur, then the problem is probably hidden in the high voltage wire.

When the inspection has not yielded results, you can proceed with the diagnosis of the fuel supply system. The system malfunction can be caused by:

  • dirty fuel filter;
  • stopping the hole in the tank lid;
  • supply of a small amount of fuel.

Here, first of all, you need to disconnect the fuel hose and check if fuel is leaking from it. Provided that the fuel flows in a normal stream, then everything is fine.

If the jet is weak or completely absent, then you need to clean the hole in the cover with a needle. The fuel must be drained to clean the filter. Using a hook, the filter together with the suction hose is pulled out through the filler hole.

The filter must be thoroughly cleaned or replaced with a new Chinese analogue, which has a low cost. The fuel filter should be cleaned every 3 months. Frequent use of the tool will increase the cleaning frequency.

An important element of the system is the air filter. It is recommended to periodically clean it. Remove the filter very carefully, otherwise dirt can enter the carburetor.

If the previous steps did not solve the problem, then it is worth moving on to checking the carburetor. If necessary, it will be adjusted. If you have not encountered such a problem before and did not perform the adjustment at home, then it is better to use the services of a specialist.

Otherwise, making a mistake will lead to more serious problems. The carburetor is a complex device that consists of small parts. In case of careless disassembly, parts can be lost.

With frequent use of the tool, problems may arise with its silencer. During operation, carbon deposits form on the pipe walls, which further prevents the exit of exhaust gases.

To fix this problem, you must remove the muffler and rinse it thoroughly. For this, use special detergents.Dry the muffler thoroughly before reinstalling it.

The manual that comes with the chainsaw indicates the need to control the chain lubrication system. A common cause of malfunction is clogging of the channels responsible for the lubrication supply. If the oil leak is negligible, then the tool can continue to be used as intended. But, if you notice a significant leak, then it must be eliminated immediately.

First, you need to check the tightness of the connection of the pipes with the fittings. If necessary, the tubes are replaced or the connection is sealed with special materials.

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It is also necessary to check the oil pump. If cracks are visible on its body, then it must be replaced.

In cases where the chain brake does not work, it is necessary to carry out a thorough inspection of the brake band. During operation, it can become contaminated with grease or sawdust.

In addition to the above malfunctions, other malfunctions may occur with the chainsaw. This mainly applies to consumables that have their own service life. So, in the process of work, an outcome of the tire, drive sprocket and other parts may occur.

To prevent the occurrence of more complex problems, it is necessary to change such parts in a timely manner.
With this knowledge, you will be able to repair such chainsaws as Druzhba 4, Shtil 180, Huskvarna, Ural, with your own hands. This will significantly reduce repair costs.

Below, we suggest you watch a video on how to fix a chainsaw at home with your own hands: