DIY power supply repair

In detail: DIY repair of a power supply from a real master for the site my.housecope.com.

In the modern world, the development and obsolescence of personal computer components occurs very quickly. At the same time, one of the main components of a PC - an ATX power supply - is practically has not changed its design for the last 15 years.

Consequently, the power supply unit of both the ultra-modern gaming computer and the old office PC work on the same principle and have common troubleshooting techniques.

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A typical ATX power supply circuit is shown in the figure. Structurally, it is a classic pulse unit on the TL494 PWM controller, which is triggered by a PS-ON (Power Switch On) signal from the motherboard. The rest of the time, until the PS-ON pin is pulled to ground, only the Standby Supply with a voltage of +5 V at the output is active.

Let's take a closer look at the structure of the ATX power supply. Its first element is
mains rectifier:

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Its task is to convert AC from the mains to DC to power the PWM controller and the standby power supply. Structurally, it consists of the following elements:

  • Fuse F1 protects the wiring and the power supply itself from overload in the event of a power supply failure, leading to a sharp increase in current consumption and, as a result, to a critical increase in temperature that can lead to a fire.
  • A protective thermistor is installed in the "neutral" circuit, which reduces the current surge when the power supply unit is connected to the network.
  • Next, a noise filter is installed, consisting of several chokes (L1, L2), capacitors (C1, C2, C3, C4) and a counter-winding choke Tr1... The need for such a filter is due to the significant level of interference that the impulse unit transmits to the power supply network - this interference is not only captured by television and radio receivers, but in some cases can also lead to incorrect operation of sensitive equipment.
  • A diode bridge is installed behind the filter, which converts alternating current into pulsating direct current. The ripple is smoothed out by a capacitive-inductive filter.
Video (click to play).

Further, a constant voltage, present all the time the ATX power supply is connected to the outlet, goes to the control circuits of the PWM controller and the standby power supply.

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Standby power supply - this is a low-power independent pulse converter based on the T11 transistor, which generates pulses, through an isolation transformer and a half-wave rectifier on the D24 diode, supplying a low-power integrated voltage regulator on the 7805 microcircuit. high voltage drop across the 7805 stabilizer, which under heavy load leads to overheating. For this reason, damage to the circuits powered from the standby source can lead to its failure and the subsequent impossibility of turning on the computer.

The basis of the pulse converter is PWM controller... This abbreviation has already been mentioned several times, but has not been deciphered. PWM is pulse width modulation, that is, the change in the duration of voltage pulses at their constant amplitude and frequency. The task of the PWM unit, based on the specialized TL494 microcircuit or its functional analogs, is to convert the constant voltage into pulses of the appropriate frequency, which, after the isolation transformer, are smoothed by the output filters. The voltage stabilization at the output of the pulse converter is carried out by adjusting the duration of the pulses generated by the PWM controller.

An important advantage of such a voltage conversion scheme is also the ability to work with frequencies significantly higher than 50 Hz of the mains. The higher the current frequency, the smaller the dimensions of the transformer core and the number of winding turns are required. That is why switching power supplies are much more compact and lighter than classic circuits with an input step-down transformer.

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A circuit based on the T9 transistor and the following stages is responsible for turning on the ATX power supply. At the moment the power supply is switched on to the network, a voltage of 5V is supplied to the base of the transistor through the current-limiting resistor R58 from the output of the standby power supply, at the moment the PS-ON wire is shorted to ground, the circuit starts the TL494 PWM controller. In this case, the failure of the standby power supply will lead to the uncertainty of the operation of the power supply startup circuit and the probable failure of switching on, which has already been mentioned.

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The main load is borne by the output stages of the converter. This primarily concerns the switching transistors T2 and T4, which are installed on aluminum radiators. But at high load, their heating, even with passive cooling, can be critical, so the power supplies are additionally equipped with an exhaust fan. If it fails or is very dusty, the probability of overheating of the output stage increases significantly.

Modern power supplies are increasingly using powerful MOSFET switches instead of bipolar transistors, due to the significantly lower resistance in the open state, providing a higher efficiency of the converter and therefore less demanding on cooling.

Video about the computer power supply device, its diagnostics and repair

Initially, ATX computer power supplies used a 20-pin connector (ATX 20-pin). Now it can only be found on outdated equipment. Subsequently, the increase in the power of personal computers, and therefore their energy consumption, led to the use of additional 4-pin connectors (4-pin). Subsequently, the 20-pin and 4-pin connectors were structurally combined into one 24-pin connector, and for many power supplies, a part of the connector with additional pins could be separated for compatibility with older motherboards.

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The pin assignment of the connectors is standardized in the ATX form factor as follows, according to the figure (the term "controlled" refers to those pins on which the voltage appears only when the PC is turned on and is stabilized by the PWM controller):

If your computer's power supply fails, do not rush to get upset, as practice shows, in most cases, repairs can be done on your own. Before proceeding directly to the technique, we will consider the block diagram of the power supply unit and provide a list of possible malfunctions, this will greatly simplify the task.

The figure shows an image of a block diagram typical for pulsed power supplies of system units.

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Switching power supply unit ATX

Indicated designations:

  • A - power filter unit;
  • B - low-frequency rectifier with a smoothing filter;
  • C - cascade of the auxiliary converter;
  • D - rectifier;
  • E - control unit;
  • F - PWM controller;
  • G - cascade of the main converter;
  • H - high-frequency rectifier equipped with a smoothing filter;
  • J - PSU cooling system (fan);
  • L - output voltage control unit;
  • K - overload protection.
  • + 5_SB - standby power supply;
  • P.G. - information signal, sometimes referred to as PWR_OK (required to start the motherboard);
  • PS_On - signal controlling the start of the power supply unit.

To carry out repairs, we also need to know the pinout of the main power connector, it is shown below.

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Power supply plugs: A - old (20pin), B - new (24pin)

To start the power supply, it is necessary to connect the green wire (PS_ON #) to any zero black wire.This can be done using a conventional jumper. Note that for some devices the color coding may differ from the standard one, as a rule, unknown manufacturers from China are guilty of this.

It should be warned that turning on impulse power supplies without load will significantly reduce their service life and may even cause damage. Therefore, we recommend assembling a simple block of loads, its diagram is shown in the figure.

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Load block diagram

It is advisable to assemble the circuit on resistors of the PEV-10 brand, their ratings: R1 - 10 Ohm, R2 and R3 - 3.3 Ohm, R4 and R5 - 1.2 Ohm. Cooling for resistors can be made from an aluminum channel.

It is undesirable to connect a motherboard as a load during diagnostics or, as some "craftsmen" advise, an HDD and CD drive, since a faulty power supply unit can damage them.

Let's list the most common malfunctions characteristic of pulsed power supplies of system units:

  • the mains fuse blows;
  • + 5_SB (standby voltage) is absent, as well as more or less than the permissible;
  • the voltage at the output of the power supply (+12 V, +5 V, 3.3 V) does not correspond to the norm or is absent;
  • no P.G. signal (PW_OK);
  • PSU does not turn on remotely;
  • the cooling fan does not rotate.

After the power supply is removed from the system unit and disassembled, first of all, it is necessary to inspect for the detection of damaged elements (darkening, changed color, violation of integrity). Note that in most cases, replacing a burnt-out part will not solve the problem; a piping check will be required.

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Visual inspection allows you to detect "burnt" radioelements

If these are not found, we proceed to the following algorithm of actions:

If a faulty transistor is found, then before soldering a new one, it is necessary to test its entire strapping, consisting of diodes, low-resistance resistances and electrolytic capacitors. We recommend changing the latter to new ones with a large capacity. A good result is obtained by shunting electrolytes using 0.1 μF ceramic capacitors;

  • Checking the output diode assemblies (Schottky diodes) with a multimeter, as practice shows, the most typical malfunction for them is a short circuit;

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Diode assemblies marked on the board
  • checking the output capacitors of the electrolytic type. As a rule, their malfunction can be detected by visual inspection. It manifests itself in the form of a change in the geometry of the housing of the radio component, as well as traces from the flow of electrolyte.

It is not uncommon for an outwardly normal capacitor to be unsuitable during testing. Therefore, it is better to test them with a multimeter that has a capacitance measurement function, or use a special device for this.

Video: correct repair of an ATX power supply. <>

Note that non-working output capacitors are the most common malfunction in computer power supplies. In 80% of cases, after replacing them, the power supply unit's performance is restored;

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Capacitors with disturbed case geometry
  • the resistance is measured between the outputs and zero, for +5, +12, -5 and -12 volts this indicator should be in the range from 100 to 250 ohms, and for +3.3 V in the range of 5-15 ohms.

In conclusion, we will give some tips for improving the power supply unit, which will make it work more stable:

  • in many inexpensive blocks, manufacturers install rectifier diodes for two amperes, they should be replaced with more powerful ones (4-8 amperes);
  • Schottky diodes on channels +5 and +3.3 volts can also be supplied more powerful, but at the same time they must have an allowable voltage, the same or greater;
  • it is advisable to change the output electrolytic capacitors to new ones with a capacity of 2200-3300 uF and a rated voltage of at least 25 volts;
  • it happens that instead of a diode assembly, diodes soldered to each other are installed on the +12 volt channel, it is advisable to replace them with an MBR20100 Schottky diode or similar;
  • if capacities of 1 μF are installed in the piping of key transistors, replace them with 4.7-10 μF, calculated for a voltage of 50 volts.

Such a minor revision will significantly extend the life of the computer power supply.

Very interesting to read:

One of the important components of a modern personal computer is a power supply unit (PSU). The computer will not work if there is no power.

On the other hand, if the power supply generates a voltage that goes beyond the permissible limits, then this can cause the failure of important and expensive components.

In such a unit, with the help of an inverter, the rectified mains voltage is converted into an alternating high frequency, from which low voltage flows necessary for the operation of the computer are formed.

The ATX circuit of the power supply consists of 2 nodes - a mains voltage rectifier and a voltage converter for a computer.
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Mains rectifier is a bridge circuit with a capacitive filter. At the output of the device, a constant voltage of 260 to 340 V is generated.

The main elements in the composition voltage converter are:

  • an inverter that converts direct voltage to alternating voltage;
  • high frequency transformer operating at 60 kHz;
  • low-voltage rectifiers with filters;
  • control device.

In addition, the converter includes a standby voltage power supply, amplifiers of a control signal for key transistors, protection and stabilization circuits, and other elements.

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The reasons for faults in the power supply can be:
  • power surges and fluctuations;
  • poor quality product manufacturing;
  • overheating associated with poor fan operation.

Malfunctions usually lead to the fact that the system unit of the computer stops starting or, after a short time, turns off. In other cases, despite the operation of other units, the motherboard will not start.

Before starting the repair, you must finally make sure that it is the power supply that is faulty. In this case, you must first check the functionality of the mains cable and the mains switch... After making sure they are in good working order, you can disconnect the cables and remove the power supply from the case of the system unit.

Before re-enabling the power supply unit autonomously, it is necessary to connect the load to it. To do this, you need resistors that are connected to the corresponding terminals.

First you need to check motherboard effect... To do this, you need to close two contacts on the power supply connector. On a 20-pin connector, this would be pin 14 (the wire that the Power On signal goes through) and pin 15 (the wire that matches the GND pin - Ground). For a 24-pin connector, this would be pins 16 and 17, respectively.

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After removing the cover from the power supply, you must immediately use a vacuum cleaner to clean out all the dust from it. It is because of dust that radio parts often fail, since dust, covering the part with a thick layer, causes overheating of such parts.

The next step in identifying faults is a thorough inspection of all elements. Particular attention must be paid to electrolytic capacitors. The reason for their breakdown may be a severe temperature regime. Defective capacitors usually swell and leak electrolyte.

Such parts must be replaced with new ones with the same ratings and operating voltages. Sometimes the appearance of a capacitor does not indicate a malfunction. If, by indirect indications, there is a suspicion of poor performance, then you can check the capacitor with a multimeter. But for this it needs to be removed from the circuit.

A faulty power supply can also be associated with faulty low voltage diodes. To check, you need to measure the resistance of the forward and reverse transitions of elements with a multimeter. To replace faulty diodes, you must use the same Schottky diodes.

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The next malfunction that can be determined visually is the formation of ring cracks that break the contacts. To find such defects, you need to look very carefully on the printed circuit board. To eliminate such defects, it is necessary to use careful soldering of the cracks (for this you need to know how to properly solder with a soldering iron).

Resistors, fuses, inductors, transformers are inspected in the same way.

In the event that a fuse is blown, it can be replaced with another one or repaired. The power supply uses a special element with soldering leads. To repair a faulty fuse, it is soldered from the circuit. Then the metal cups are heated and removed from the glass tube. Then a wire of the required diameter is selected.

The wire diameter required for a given current can be found in the tables. For the 5A fuse used in the ATX power supply circuit, the diameter of the copper wire will be 0.175 mm. Then the wire is inserted into the holes of the fuse cups and fixed by soldering. The repaired fuse can be soldered into the circuit.

The above considered the most simple malfunctions of a computer power supply.

  1. One of the most important elements of a PC is the power supply, if it fails, the computer stops working.
  2. The computer power supply is a rather complex device, but in some cases it can be repaired by hand.