DIY TV power supply repair

In detail: DIY TV power supply repair from a real master for the site my.housecope.com.

Most modern consumer electronic equipment has in its design independent or located on a separate board electronic modules that reduce and rectify the mains voltage.

There are several reasons for this, but the main ones are:

  • fluctuations in the mains voltage, for which these step-down rectifiers are not designed;
  • non-observance of operating rules;
  • connecting a load that the devices are not designed for.

Of course, it can be very annoying when urgent work needs to be done, and the power module of the computer is faulty, or while watching your favorite TV show, this device fails.

Do not immediately panic and go to a repair shop or rush to an electronics supermarket to purchase a new unit. Often the reasons for inoperability are so trivial that they can be eliminated at home, with minimal expenditure of financial resources and nerves.

Image - DIY TV power supply repair

Of course, in order to try not only to repair the switching power supply, but also to determine its malfunction, you must have basic knowledge of electronics and have certain electrical skills.

As part of any power supply, whether built-in, like in a TV or installed as a separate device, like in a desktop computer, there are two functional blocks - high-voltage and low-voltage.

In the high-voltage side, the mains voltage is converted by the diode bridge into a constant voltage, and smoothed on the capacitor to the level of 300.0 ... 310.0 volts. Constant, high voltage is converted into a pulse voltage with a frequency of 10.0 ... 100.0 kilohertz, which makes it possible to abandon massive low-frequency step-down transformers, replacing them with small-sized pulse ones.

Video (click to play).

In the low-voltage unit, the impulse voltage is lowered to the required level, straightened, stabilized and smoothed out. At the output of this unit, there is one or more voltages required to power household appliances. In addition, various control circuits are mounted in the low-voltage unit, which make it possible to increase the reliability of the device and ensure the stability of the output parameters.

Visually, on a real board, it is quite easy to distinguish between high-voltage and low-voltage parts. The network wires are suitable for the first, and the supply wires go from the second.

Image - DIY TV power supply repair

Switching regulator in the transistor power supply

A person who is going to try to repair a power supply unit for household electronic appliances must be prepared in advance that not every power supply device can be repaired. Today, some manufacturers produce electronics, the blocks of which are not subject to repair, but to complete replacement.

Not a single master will undertake the repair of such a power supply unit, because initially it is intended for the complete dismantling of the old device with replacement with a new one. Often, such electronic devices are simply filled with some kind of compound, which immediately removes the question of its maintainability.

As statistics show, the main malfunctions of the power supply are caused by:

  • malfunction of the high-voltage part (40.0%), which are expressed by the breakdown (burnout) of the diode bridge and the failure of the filtering capacitor;
  • breakdown of a power field-effect or bipolar transistor (30.0%), which forms high-frequency pulses and is located in the high-voltage part;
  • breakdown of the diode bridge (15.0%) in the low-voltage part;
  • breakdown (burnout) of the choke windings of the output filter.

In other cases, the diagnosis is quite difficult and without special devices (oscilloscope, digital voltmeter) it will not be possible to perform it. Therefore, if the malfunction of the power supply is not caused by the four above-mentioned main reasons, you should not engage in home repairs, but immediately call a master for replacement or purchase a new power supply device.

Faults in the high-voltage section are easy enough to detect. They are diagnosed by a blown fuse and a lack of voltage after it. The third and fourth cases can be assumed if the fuse is good, the voltage at the input of the low-voltage unit is present, and the input voltage is absent.

It is advisable to check all the details at the same time. If several electronic elements are burned out, when one of them is replaced with a serviceable one, it may burn out again due to a complex malfunction that has not been eliminated.

After replacing parts, you must install a new fuse and turn on the power supply. As a rule, after this, the power supply begins to work.

If the fuse has not blown, and there is no voltage at the output of the power supply, then the cause of the malfunction is the breakdown of the rectifier diodes of the low-voltage part, the burnout of the inductor or the output of the electrolytic capacitors of the secondary rectifier unit.

Malfunction of capacitors is diagnosed when they are swollen or fluid leaks out of their body. The diodes must be evaporated and checked with a tester in the same way as checking the high-voltage part. The integrity of the choke winding is checked by a tester. All defective parts must be replaced.

If you cannot find the desired choke, then some "craftsmen" rewind the burned-out one, picking up a wire of a suitable diameter and determining the number of turns. Such work is quite painstaking and is usually performed only for unique power supplies, it is difficult to find an analogue for which.

As already mentioned, most power supplies for modern computers and TVs are built according to a typical scheme. They differ in the size of the electronic parts used and in the output power. The diagnostics and troubleshooting procedures for these devices are identical.

However, a high-quality repair requires an appropriate tool, the range of which includes:

  • soldering iron (preferably with adjustable power);
  • solder, flux, alcohol or refined gasoline (Galosha);
  • device for removing molten solder (desoldering pump);
  • Screwdriver Set;
  • side cutters (nippers);
  • household multimeter (tester)
  • tweezers;
  • 100.0 watt incandescent lamp (used as ballast load).

In principle, simple TVs can be repaired without a circuit, but the main difficulty in repairing some models is that the power supply device generates the entire range of voltages - including the high-voltage used to scan the kinescope. The power supplies for household computers are made according to the same type of scheme. Let us consider separately the methodology for determining the malfunction and repairing the TV and desktop.

A malfunction of the TV power module is first of all evidenced by the absence of a glow of the "sleep" mode diode. The first repair operations are:

  • check for the integrity (absence of breakage) of the supply voltage cord;
  • disassembly of the television receiver and release of the electronic board;
  • inspection of the power supply board for the presence of externally faulty parts (swollen capacitors, burnt spots on the printed circuit board, burst cases, charred surface of resistors);
  • checking the soldering points, with special attention paid to soldering the contacts of the pulse transformer.

If it was not possible to visually establish the defective part, then it is necessary to sequentially check the performance of the fuse, diodes, electrolytic capacitors and transistors.Unfortunately, if the control microcircuits are out of order, their malfunction can be established only indirectly - when, with completely serviceable discrete elements, the operational state of the power supply does not occur.

The most common reasons for the inoperability of television units are:

  • breakage of ballast resistance;
  • inoperability (short circuit) of the high voltage filter capacitor;
  • malfunction of the secondary voltage filter capacitors;
  • breakdown or burnout of rectifier diodes.

All these parts (except for rectifier diodes) can be checked without removing them from the board. If it was possible to identify the faulty part, then it is replaced and they begin to check the repair performed. To do this, an incandescent lamp is installed in place of the fuse and the device is connected to the network.

Several options for the behavior of the repaired device are possible here:

  1. The light flashes and goes out, the sleep mode LED lights up, a raster appears on the screen. In this situation, the line scan voltage is measured first. If its value is too high, it is necessary to check and replace electrolytic capacitors with guaranteed serviceable ones. A similar situation manifests itself in the event of a malfunction of the optocouplers.
  2. If the lamp flashes and goes out, the LED does not light up, the raster is absent, then the pulse generator does not start. In this case, the voltage level on the electrolytic capacitor of the filter of the high-voltage part is checked. If it is below 280.0 ... 300.0 volts, then the following malfunctions are most likely:
    • one of the rectifier bridge diodes is broken;
    • large capacitor leakage (the capacitor is "old").

If there is no voltage, it is necessary to re-check the continuity of the supply circuits and all diodes of the high voltage rectifier.

  • If the light is high, you must immediately disconnect the power module from the network and re-check all electronic parts.
  • The above sequence and test scheme allow you to identify the main malfunctions of the power supply device of the television receiver.

    Image - DIY TV power supply repair

    Today, ATX devices of various capacities are most widely used for powering desktop (desktop) designers. The reason for their repair should be:

    • the motherboard does not start (the computer is completely inoperative);
    • the cooling fan of the device itself does not rotate;
    • the block “tries” to start itself many times.

    Before starting the repair of ATX devices, it is necessary to assemble the load circuit (figure). The repair is carried out in the following sequence:

    • the device is removed from the computer and the cover is removed from it;
    • a vacuum cleaner and a brush removes dust from electronic boards and surfaces of parts;
    • external examination of electronic elements and printed circuit boards;
    • a load device is connected.

    If, when turned on, the lamp flashes brightly and continues to burn, then the diode bridge in the high-voltage part or the filter capacitor is out of order. Burnout of the high-voltage transformer is possible.

    If the fuse is intact, then the reason for inoperability may be:

    • failure of the transistors of the pulse generator;
    • malfunction of the PWM controller.

    In these cases, it is easier to purchase a new device, which, depending on the capacity, costs from 600 to 800 rubles.

    With repeated self-starting of the device, the reason for inoperability is usually the failure of the reference voltage stabilizer. In this case, the computer system cannot pass the self-test mode, it turns off and turns on the power module.

    Typically, it takes much longer to diagnose a problem with a TV than it takes to fix the problem. Of course, you can always entrust this work to a professional, but in the end, the whole procedure will take even longer. Therefore, users often try to repair the TV's power supply with their own hands.Should I do it? How to proceed with self-repair? What nuances should you pay attention to in order to make sure that the power supply is faulty and not cause even more damage to the TV? You will find the answers to all these and many other questions in this material.

    Unlike other TV components, any breakdown of the power supply immediately affects the performance of the TV as a whole. This means that after turning on the TV to the network, the activity indicator will not even light up, not to mention the output of sound, pictures or the manifestation of other signs of life. The manifestation of a breakdown can be as follows:

    1. the TV does not turn on and the LED does not light up;
    2. the device does not function due to the operation of the protection in the power supply, which is usually accompanied by the whistling of a pulse transformer. This manifestation may also indicate the necessary repair of LED backlighting in TV;
    3. too low or excessively high output voltage comes from the power supply unit.

    If the device can turn on and some defects simply appear in its operation, then this is most likely caused by another component of the TV, and not the power supply. However, there are also a number of exceptions in which the problem is still associated with the PSU:

    • the device does not turn on, although the standby LED is on;
    • the image appears some time after the sound;
    • to get a normal picture and sound, the TV must be turned on and off several times.

    Separately, it is also worth mentioning possible breakdowns of other components of the TV, which are not caused by malfunctions of the power supply unit, but directly affect its operation. These include power-on nodes, feedback circuits, power supply loads, and so on.

    Failure of the power supply is one of the most common breakdowns of modern LED TVs. The cause of this malfunction can be caused by many factors, but among them 4 main ones can be distinguished:

    1. Unstable voltage... If the voltage in the outlet is constantly "jumping", then it can not only worsen the operation of the TV, but also lead to wear and tear of its components.
    2. Short circuit... Causes the power supply unit or other TV components to burn out.
    3. Blown mains fuse... In this case, the standby indicator will not light up.
    4. Capacitor wear over time... A very common problem that does not depend on external factors. Worn capacitors can be identified by their swelling.

    The first step is to disassemble the TV by removing the back cover of the device, which is fixed with screws around the perimeter. Depending on the model and manufacturer of your TV, you can access the PSU after this stage.

    If you did not notice this part after removing the cover, then it is located under a protective metal casing. In some models, it is also possible to install another protection specifically for the power supply. At each stage, you will need to unscrew the screws in a circle that secure the component to be removed.

    Before you start repairing the TV's power supply, you need to figure out what this component looks like. All modern models have several power supplies, but they are all located on one board. It is not at all difficult to distinguish it from others, because in addition to capacitors and other components, this board also contains three transformers (painted in black and yellow).

    Image - DIY TV power supply repair

    As for the components of the PSU, they are as follows:

    1. Duty power supply... In order for the device to be in standby mode (LED is on) and wait for any command, it must receive a voltage of 5V. It is the power supply on duty that gives it to the TV.
    1. Inverter unit... If the TV tries to turn on, but then immediately goes back to standby mode, then the problem is related to this part.It is responsible for supplying power to the corresponding component, therefore, in the absence of power, the processor cannot receive confirmation of operability from the inverter and changes to standby mode.
    1. BlockPFC... Power is divided into active and reactive. The first one does useful work, while the reactive one simply goes from the generator to the load and vice versa. The second type can be inductive or, as is typical for TVs, capacitive (capacitors). Reactive power is needed for the TV to function, but it can significantly increase power consumption, as well as wear out capacitors faster, which negatively affects the durability of the PSU as a whole.

    To exclude the indicated phenomena, a special PFC (Power Factor Correction) block is used, which, as its name suggests, deals with power factor correction.

    The TV may not turn on due to unstable voltage, so this problem is solved with a stabilizer. Also, the reason is often the inoperability of an extension cord or outlet. Moreover, different power sources in the apartment can be connected to different machines in the dashboard, so the presence of light in the house does not mean that the outlet you need is supplied with electricity. If there are no problems with the power supply, then you need to ring the output of the standby power supply unit with the help of the tester.

    As a result, you should get 5V, and if you get a value less or completely absent voltage, then the problem is worn out capacitors. They can be determined by visual inspection, because such components will be swollen.

    Image - DIY TV power supply repair

    In the same case, when a problem is not found here, it is necessary to check the fuse. To do this, you also need to ring it, checking if there is a short circuit somewhere. Additionally, you need to inspect the back of the board by removing it from the frame.

    The first step is to discharge the input capacitors. If this is not done, then during the repair process, a short circuit or other problems may occur, which will lead to more serious damage. For discharging, you can use a low-resistance resistor, a tester or an ordinary light bulb, brought to the contacts for a few seconds. After that, you can dissolve the damaged capacitors and replace them with working ones with the same power.

    Important! Any repair of a power supply is associated with a number of risks. If you act carelessly, you can cause even greater harm to the TV or even your own health. If you have any doubts about your own abilities, you should entrust the repair procedure to an experienced master.

    A video lesson from the master will tell you in detail about the whole process of repairing a power supply unit: