DIY ewh 50 sl boiler repair

In detail: do-it-yourself repair of an ewh 50 sl electrolux boiler from a real master for the site my.housecope.com.

Device and repair of storage water heaters Electrolux EWH 30-150 SL, EWH 200 R, EWH Digital, EWH Slim, AEG EWH 30-150 Comfort.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

These models are produced by the Spanish factory Fagor, have been produced for more than 20 years and are considered the most durable of a similar model range. This plant is currently closed. The tank of these water heaters is made of black steel with a durable enamel coating. From the bottom to the tank, with six embedded bolts through the gasket, a black steel flange covered with enamel is attached. Tubes for installing heating elements and an adjustable thermostat are welded to the flange at a certain angle. The slope of the tubes (guides) for the heating elements and the thermostat is necessary for the versatility of the installation (vertically and horizontally) of the water heater.

No water temperature gauge (except for EWH Digital). Heating elements 2 or 3 pcs are inserted into the flange tubes. power from 800 to 1200 W. depending on the volume of the water heater. Heating elements are fixed with screws.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

After replacing the heating element, it is necessary to check the reliability of fixing the heating element (there were cases of the heating element falling out during the operation of the water heater). An adjustable thermostat (balloon and capillary) is inserted into the free tube, the thermostat mechanism itself is attached to the control panel.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

On the inner side of the flange there is a bracket for the magnesium anode. The anode has a sacrificial function, gradually collapsing saves the tank and flange from corrosion when the enamel is chipped (inevitable during operation). A protective thermostat is attached to the bottom of the flange; it also serves as a terminal block. A safety thermostat monitors the temperature of the flange. In case of overheating of the flange, the thermostat removes power from the entire electrical circuit. To restart, press the red button on the thermostat housing. In the absence of a bimetallic safety thermostat, a capillary thermostat can be installed. In this case, insert the capillary of the safety thermostat into the flange sleeve together with the capillary of the adjustable thermostat.

Video (click to play).

There is no RCD on the power cord. This requires the installation of additional protection in the electrical panel.

In water heaters of the EWH Eco series, a wet heating element is installed instead of a flange. Fitting dimensions are the same with the flange.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

On water heaters of the Digital series, instead of a thermostat, an electronic unit with temperature control is installed. The weak point of electronics is the relay. In the absence of heating, the relay contacts may burn out, or the printed circuit board is not soldered.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

Feature of EWH Slim water heater models: elongated, cigar-shaped body. A rod thermostat is used. Installed heating elements 800 W of the "hairpin" type L = 325 (short), more powerful ones will not fit into the flange along the length. There is no 1/2 power commutation, two heating elements are constantly working.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

Weak heating or no heating when the heating indicator lamp is on indicates a malfunction of one or all heating elements. To replace the heating elements, there is no need to drain the water and dismantle the water heater (if the distances between the water heater and the floor or wall are observed). We remove the bottom cover, for this we unscrew 10-12 screws, move the cover down a little, then with considerable effort, we pull the cover towards ourselves.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

We remove the terminals from the heating element, unscrew the fixing screw and pull the heating element down.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

As a rule, the heating element is removed without problems, there have been single cases of welding the heating element to the flange tube (usually due to a lack of grounding or an incorrectly selected circuit breaker).

To dismantle the stuck heating element, you need to grab it with pliers, and pull it out by turning it. If it was not possible to dismantle the heating element, the flange with heating elements changes.

If there is no heating and the indicator lamp is off, the safety thermostat has turned off. There are several reasons. Malfunction of the working thermostat (violation of the tightness of the capillary of the thermostat, contacts welded) in this case, the thermostat did not turn off the heating and the emergency protection worked. Malfunction of the safety thermostat (contacts burned out). More often, the emergency protection is triggered due to the formation of scale and sludge on the flange. In this case, there is a violation of heat transfer and overheating of the flange. To eliminate this malfunction, it is necessary to dismantle everything from the flange, then remove the flange itself and clean out sludge and scale everywhere.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

The flange is installed in any position out of six relative to the bolts, but the correct position is one, in which the safety thermostat will fit correctly. This flange position must be noted or remembered.

The flange gasket must be changed (reuse of the old gasket, as a rule, does not ensure tightness). The gasket has the same position relative to the flange.

The flange bolts are tightened in a circle (in any flange connections) with a final torque of 8-10 N / M. After installing the flange, heating elements and thermostats are mounted, electrical tips are installed in their places. Before installation, the tips must be tightened and after installation, check the tightness.

Leakage violation. Water can leak from under the bottom cover at different rates. This can be due to water hammer and corrosion of the tank or flange. Water damage occurs if the safety valve is not installed. When heated, the water expands (about 3-4 liters in a 100 liter boiler) and a very high pressure acts on the walls of the tank. First, it squeezes out the gasket, then bends the flange, chipping off and crumbling the enamel from the tank.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

It can be repaired by replacing the flange and gasket if there are no chips on the enamel inside the tank. If the enamel has crumbled, then it makes no sense to repair, the water heater will rust very quickly. After prolonged operation without maintenance (replacing the anode and cleaning from sludge), punch-through corrosion may appear in the inner tank and flange. The presence and location of corrosion must be established visually.

If traces of corrosion are everywhere and moisture is on all elements of the circuit, then the tank itself is most likely corroded. Pull-through corrosion of the inner tank is irreparable. If you see dripping or water flowing out of the tubes of the flange for heating elements or a thermostat, this one indicates perforating corrosion of the flange. In this case, you should not rush to replace the flange; it is necessary to inspect the tank and decide on the expediency of repair. In case of complete destruction of the anode, there may be several places of corrosion.

In case of incomplete water supply to the boiler tank, it is necessary to check the presence of the hot water extraction pipe.

Main features: the water heater produces about a third of the nominal volume of boiling water with steam generation. A similar problem will occur if you confuse the input with the output. The water heater is designed to heat water.

Use for heating and heating a heated towel rail is not permitted!

If a circulation pump is installed and water is constantly circulating, the heating elements fail quickly, lime is quickly formed, and produces little hot water. In the water heater, the water is heated layer-by-layer (at the top it is hot, at the bottom when water comes in, it is cold). If there is circulation, the water quickly mixes and becomes cold, the heating element works without shutting down, quickly breaks down, a lot of lime and sludge falls out.

Exactly the same water heaters - Electrolux EWH 30-100 SL and AEG 30-100 Comfort. Completely different water heaters - AEG 30-100 Comfort and AEG Comfort 30-100.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

They are produced by different factories using different components.

Very similar in design to the water heaters of the Fagor plant, the water heaters manufactured by Gorenje.

Posted by admin in Household appliances 21.05.2018 0 232 Views

Warranty and post-warranty repair of Electrolux water heaters.

Electrolux Authorized Service Center.

Service partnership with the federal online store Rusklimat.

EWH Centurio water heaters are available in 30,50,80 and 100 liter models. Manufactured in China.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

The most common failure of an EWH Centurio water heater is a heating element malfunction. Symptoms of malfunction: there is no heating of water or, more often, it knocks out the RCD either on the power cord or on the electrical panel. (Here you can see how to check the heating element) Cutting the RCD from the power cord is strictly prohibited. For repairs, we dismantle the water heater (be careful, the water is never completely drained). After dismantling, turn it upside down with fittings and remove the protective cover.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

Then we gradually begin to remove the thermostats, the thermometer's power supply, unscrew all the nuts and remove the heating element mounting flange.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

We take out the heating element from the tank. When replacing the heating element, the heating element gasket can be left unchanged. There was not a single case of leakage even with the secondary replacement of the heating element.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

Putting everything in place and checking.

If there is no heating and temperature indication on the thermometer, then turn on the RCD on the power cord. Checking the safety thermostat.

If the emergency thermostat opens, the power button is pressed with little effort and an audible click.

View of the water heater inside.

The tank is solidly made of stainless steel. There is no corrosion protection anode. Apparently, the frequent failure of the heating element is due to the lack of an anode.

The second most common breakdown is that the thermometer display does not work. Repair is not possible without dismantling the bottom cover. In this case, it is necessary to replace the display power supply (thermometer).

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

The thermometer is made on a single microcircuit and an LED matrix, and practically does not fail. There are two independent electrical circuits in the water heater, one for heating the water, the other for measuring the temperature. Regardless of the health of the thermometer, the water is heated.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

The "native" power supply unit can be replaced with an AC-DC network converter MeanWell IRM-05-5 (the most optimal option).

The third malfunction is a violation of the tightness of the water heater tank itself. As a rule, it occurs with an incorrect installation. Do not install a safety valve that relieves excess pressure. In this case, repair is not possible. (Purpose of the safety valve)

If the water heater is placed in a closed niche of a plumbing booth, or on a wall behind a non-removable decorative wall, repair is possible with an increase in repair time and labor intensity. In this case, the approach to repair is individual.

In this case, you need to unscrew the side screws for securing the bottom cover, where there is access, if there is no access to the screws, you can forcefully pull the bottom base and pull it off. Damage to the hull will be minimal.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

Remove the bottom cover (after draining the water and dismantling the attached fittings).

Then disconnect the emergency thermostat, thermometer power supply, power cord clamp and thermostats. Then remove the power wires from the heating element and pulling downwards to dismantle the control panel.

Next, we gradually release the fastening nuts of the heating element ring clamp. It is imperative to substitute a container of at least 5 liters to drain water and sludge. Carefully remove the ring clamp and heating element.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair

The heating element mounting bolts are embedded, and if they are not foamed, they may fall out. The bolts are original, and in case of loss, it will be difficult to pick up.

Assembly is carried out upside-down. We install a heating element, a fixing ring, a control panel, an emergency thermostat, sensors with a clamp, restore the connections of the electrical circuit and close the bottom cover. We connect the water inlet and outlet, fill it with water, plug it into the mains and use it. Without water, plugging into the power grid is not permissible.

It makes no sense to install the original Chinese heating element.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

An anode is attached to the flange to protect the tank seams. When installing this flange, there is no need to drain water when replacing heating elements.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

The capacity of the water heater is approximately 5-10 percent lower than the declared one.

Image - DIY ewh 50 sl boiler repair

Image - DIY ewh 50 sl boiler repair Image - DIY ewh 50 sl boiler repair

Identical storage water heaters with Electrolux EWH Centurio: Ballu BWH / S Nexus, BWH / S Nexus titanium; Zanussi ZWH / S BRILLIANTO, ZWH / S PREMIERO.

Poor water quality is considered to be the main cause of boiler breakdown. Because of this, scale forms on the surface of the heating element, the inner walls of the tank are susceptible to corrosion, which in the future entails more serious consequences and expensive repairs in the service center. In addition, the water heater may stop working due to improper connection to the power supply and the hot / cold water circuits.

As for the latter, when connecting the boiler, it is imperative to install a safety valve between the branch pipe coming out of the tank and the cold water supply pipe, which will protect the tank from rupture during a water hammer. You should also make the connection according to the instructions and, no less important, do not confuse where-what is connected. Sometimes situations arise that, if installed incorrectly, the water heater does not collect water. Please note that you should not panic in this case. It is better to look again at how to properly connect the equipment to the pipes and, most likely, you will understand why your water is not collected.

So that you understand how to repair a storage water heater in different conditions, then we will separately consider how to repair all possible breakdowns with our own hands.

If the boiler does not heat the water to the required temperature, but still makes noise when turned on, it means that scale has formed on the heating element, which you need to clean yourself. This is not difficult to do, you just need to disconnect the equipment from the network, drain the water from the tank and disassemble the case to remove the heating element. You will not have any difficulties with disconnecting the plug from the outlet, but draining the water can make the repair a little more difficult. Immediately we recommend watching a video lesson, which shows a simple method for solving this problem:

After you empty the tank, you will need to disassemble the boiler yourself. To do this, carefully disconnect all fastons connected to the thermostat and unscrew the screws, which are usually 6 pieces.

During the removal of the heating element, a little more water will pour out, which remains in the tank. It is recommended to clean the heating element itself immediately, before it is wet and the scale deposits have not hardened. We recommend using special cleaning agents that can be sprayed onto the heater. After a while, the deposits are effortlessly scraped off with a wooden spatula or even a blunt knife. Also, for repairs, you can boil the heating element in a bucket with the addition of special acid to the water, which will effectively solve the problem. To get rid of limescale for sure, we advise you to use fine-grained emery paper ("sandpaper") to clean the tubes to a metallic color.

Simultaneously with the repair of the boiler, which heats the water for a long time or weakly, it is recommended to replace the magnesium anode, which protects the tank from corrosion. To do this, dismantle the worn out rod and purchase exactly the same one in order to replace it yourself!