DIY side cut repair of a truck tire

In detail: do-it-yourself repair of a side cut of a truck tire from a real master for the site my.housecope.com.

During the operation of the car, the most common problem is various damage to the wheels. The bulk of the damage is due to punctures of the running part of the tire, the repair of which does not present any particular problems even without contacting the tire service, for this it is enough to have a repair kit in the trunk. The most unpleasant thing that can happen is a side cut in the tire. It is quite difficult to repair this type of damage, and it is not always possible.

Many tire shops, advertising their services, promise high quality and quick repair of side cuts of tires. However, before contacting the masters, you need to figure out whether this makes sense.

Image - DIY repair of a side cut of a truck tire

Any tire is a rubber product with a metal or textile cord inside. The cord is responsible for the rigidity of the product, ensures the retention of its shape in the inflated state, and is responsible for the reliable adhesion of the wheel to the asphalt.

Depending on how the cord thread is positioned relative to each other, tires are divided into:

  • diagonal - in which the threads intersect with each other at a certain angle;
  • radial - in which the threads do not intersect, and each of them is perpendicular to the circumference of the wheel.

A side cut on a tire means damage to the cords. In radial tires, each thread is responsible for the rigidity and strength in its area, and in case of damage, it will no longer be possible to restore the original characteristics, and therefore driving on a repaired tire is unsafe, especially at high speeds and on bad roads.

The situation is somewhat simpler with diagonal tires, however, it is very difficult to find them on sale. Since the cords in them cross each other, the load is distributed more evenly between them, and therefore the repair gives better results compared to radial tires. Perhaps this is their only advantage.

Video (click to play).

Image - DIY repair of a side cut of a truck tire

Truck tire repairs are rated based on the number of broken cords. If there are more than ten of them, the repair is meaningless, and the tire is only suitable for disposal.

Since a side cut in a tire is not an ordinary puncture, it takes much more time and care to fix it. The repair technology includes several stages.

  1. The tire must be removed from the disc, and then cut off the edges of the cut in order to more reliably boil the area.
  2. The edges of the cut must be ground off in such a way that the damage takes the shape of a bowl, after which the surface is coated with special cement.
  3. Raw rubber is prepared (cut into thin strips and stretched).
  4. The cavity of the "bowl" is filled with raw rubber and vulcanized.
  5. It is necessary to mark and clean up the place where the reinforced patch will be installed.
  6. The prepared place must be degreased and greased with cement, which should then dry out a little. The patch is then glued into place and the edges are sealed with a sealant.
  7. The tire is mounted and the wheel is balanced.

According to this algorithm, a full-fledged repair of tire side cuts is performed. You can watch the video in more detail about the repair technology. Often, tire changers, either because of insufficient qualifications, or because of their own laziness, violate the technology.

All their work consists in the fact that the edges of the cut are ground, the formed bowl is filled with raw rubber, and vulcanization is performed. The reinforced patch is not installed; as a result, the damage site is greatly weakened.Needless to say, riding on a tire repaired in this way is very dangerous.

The second problem is the high cost of restoration work (vulcanization). If you can repair a puncture in the running part of a tire for an average of 150 rubles, then repairing a side cut will cost at least a third of the cost of a new tire. For a comparable amount, you can, in the same tire shop, look for a used, but not damaged tire.Image - DIY repair of a side cut of a truck tire

The third problem is the impossibility of high-quality wheel balancing. The place of repair becomes heavier, and this imbalance cannot be corrected with any weights. Even if the balance is brought to zero, the suspension will experience overload. The wheel bearing will be the first to suffer.

If it is decided to repair, then it is better to put the restored wheel in the trunk as a spare and install it on the car only as a last resort. The driving speed must be reduced, and the wheel must be replaced as soon as possible.

From a theoretical point of view, repair of side cuts of tires can be done with your own hands, from a practical point of view, it is not always possible to repair a cut on the sides of a tire even in auto repair shops. Therefore, before starting work on the repair of a tire, we suggest that you familiarize yourself with the features of this process and the permissible sizes of cuts that can be glued.

When the sides of the tires are cut, the cord layer of the product is damaged. The threads of the cord layer create rigidity, shape, stability of the tire carcass. Thus, the cut of the cord leads to a loss of stability of the tires, the rubber ceases to provide the proper adhesion of the wheels to the road surface. It is unsafe to ride on such tires, plus when using a damaged tire, the size of the groove increases, since certain loads act on the wheel.

  1. Radial. In such products, the cords are perpendicular to the wheel circumference.
  2. Diagonal. In these tires, the cords are overlapped at a certain angle.

To repair the slot of the side of the tires is on the radial type of tires. It will not be possible to repair the damage on bias tires efficiently.

The dimensions of the cut on the sides of the tire affect the possibility of its repair; if the damage is too large, the tire cannot be repaired. Allowable slot values:

  • a longitudinal cut along the cord threads is eliminated if it is not more than 5 cm;
  • do not repair transverse cuts exceeding 3 cm in size.

Pay attention to non-repairable tires if the incision is placed closer than 4 cm from the edge of the tire. This does not take into account the quality of the tire and the degree of its wear. A product with such damage is replaced with a new tire.

Truck tires are repairable if the cut touches no more than 10 strands of cord. At a greater degree of destruction, the tires are discarded.

The technology for removing cuts on the side of tires is different from repairing punctured tubeless tires. This difference is caused by:

  • small thickness of the side surfaces in comparison with the thickness of the tire tread;
  • large loads acting on the sidewalls when the vehicle is moving.

We recommend watching a video about repairing side cuts of tires using a special thermoplastic: