In detail: do-it-yourself gazelle board repair from a real master for the site my.housecope.com.
Like
I do not like
Gordej 17 Jun 2014
The other day, I decided to repair the sides. I got bored with putty, glue and so on. Preliminarily I stopped at the option of a square pipe 40X80mm. Length 3m12cm on each side. I bought two cheaper by 3 meters so I had to build up both a little. In short, we take the pipe, we glue one end with tape well and conveniently putting on the table we pour inside the liquid diluted primer for metal. Closing the end with a plastic bag with a rag, carefully begin to “drive” the liquid back and forth by turning the edges of the pipe. Drain it back into the jar, remove the tape from the end (required) and put it on the lining on the hot sunny wall so that the draft of air in the inside of the pipe occurs. We do the same with the second pipe. Now you can do the sides.
We put the board on the supports at knee level and cut it with a grinder along the edge of the shelf of the rotted tunnel, getting as close as possible to the uprights. = w271-h203-p-no
Then we cut the edges at the posts and end pieces
We take out all the rot. A little here and there you will have to cut the contact welding with a sharp chisel. you get such a picture.
We clean everything thoroughly.
We carefully weld the ends of the dried pipes (from penetrating moisture).
We insert the pipe into place and tighten one end with the bead
We tighten the other end and press the pipe through the rack. We fix everything with tacks. Each rack is pulled separately to the pipe.
We carefully weld everything on the racks and grab the fabric of the bead itself to the pipe with dots. I didn’t do it very well due to a lack of welding experience, but I tried to grab everything from the inside.
Video (click to play).
We clean all the seams and putty (if desired).
We put the board in place without any problems. The only thing is that the constipation began to close tightly, but over time I think everything will settle down and loosen up.
We paint the primer-enamel with paint and for the next 15 years we will not bother with this topic. Yes, do not forget to degrease everything well before painting!
It took one day and 1000 rubles of expenses.
Post has been edited by Gordej: 17 June 2014 - 00:07
Like
I do not like
zenya 17 Jun 2014
well done, I have done the same in front of the going owner yet again, for the fourth year as a car in my hands and the sides are like new, I paint every year
And I have almost seven years and no rot is planned,
Like
I do not like
Gordej 17 Jun 2014
Like
I do not like
Gordej 17 Jun 2014
I will add more detailed photos. I did the topic for the first time and did not understand that it was necessary to expand the photos.
I will add more detailed photos. I did the topic for the first time and did not understand that it was necessary to expand the photos.
did not look further. these sides are of high quality, on the old woman 96g from the inside one "rusted", on its solid corrosion from the inside. I measured it on the "pad" -3.17, height 44, I want to rivet luminium, such as a notch, they drive gazelles in Perm. question: lope of money and what the topic looks like, mona in a personal)
Channel link:
Be sure to write in the comments what you think about this rework.
In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make the sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed!
Watch other videos on repairs and all sorts of alterations on the channel. Link above ↑
Adam Grozny you have an interesting humor. send squares)
It seems to me that OSB is not practical, snow, rain and so on in a couple of years need to be changed.
I have an awning stretched on top to the bottom of the sides.there is no effect at all on OSB (I'm talking about the weather). the only thing that can break it is some kind of incorrectly placed load
On KAMAZ, cops e @ ut. Retrofitting
I also made the boards myself, 20 * 40 * 1.5 main, there were no oblique crossbars only 4pcs, each of them was reinforced with sheet strips 3mm, 10cm wide and inserted boards from pallets into these gaps, each board on two galvanized m6 bolts (so that if that it is no problem to change the plank), in addition to the planks, in addition to the planks, the 3mm sheet metal from the outdoor is still heavy (it turned out to be heavy, but strong, because I mainly drive 6 meter metal on the horns, which presses on it decently, the factory board gave in, put in the hooks and hung the chains ), I also drive firewood, nothing bends, although the factory ones were decently rounded
Wow! YOU are certainly confused. how much does one board weigh? the design is probably very, very heavy. but on the other hand, the main thing is that they perform their function. if you have mainly such heavy loads. and the firewood generally bends the sides strongly.
On the contrary, loading from all sides, this option is not suitable, you have to rattle all over the street. ))) If only the loops were sold, to add.
I saw a cool system of boards in the man. also loading from all sides and high. shorter than full minced meat for transportation. maybe I'll do it somehow and draw this project and post it. maybe someone will be interested. though he had a lot of trouble to make such beauty
It turned out well and reliably. I would not sheathed the sides with plywood and aluminum sheets. (Expensive, of course, but forever.)
Aster. 46 lumin can also be opened with varnish))))
Alexandr Bazuev Lumin will rot faster than steel. How to paint the luminous. Wheels on cars are all varnished.
from the inside, not plywood, but osb. until he pulled the awning - 100 times fell under the rain and nothing, did not swell. and from the outside he did not sheathe anything. I lowered the awning to the very bottom of the side and that's it (sewed on order)
Video uploaded by Donbass Rulit Search Donbass Rulit 2 years ago
Simple and quick repair of the sides of the Gazelle truck.
Brake fluid tester https://ali.pub/2s9lmo Auto-Diagnostics Do it yourself https://ali.pub/2nxn8h My 2nd CHANNEL
German steam engine manufactured by “dampf pflug fabrik”, Breslau, 1890. The steel monster is powered by a two-cylinder steam engine and a powerful winch.
I bought a profile pipe 40x20x2, cut off all unnecessary (rotten) and welded the pipe, cooked the fasteners locally, i.e. first hung the board, then put the mount in place and welded. In the future, I will process the boards, paint and attach the material (which one I don’t know is better yet) for rolling advertising. Put your likes, comment, will serve as an impetus for creating new videos!
Simple and quick repair of the sides of the Gazelle truck.
a review of a small repair of Rotten sides on the Gazelle body.
I bought a profile pipe 40x20x2, cut off all unnecessary (rotten) and welded the pipe, cooked the fasteners locally, i.e.
In this video, I am finishing work on the GAZelle. I finally scald homemade boards, primed and paint alkyd.
Gazelle body repair repair of body pickup do not forget to subscribe to my channel and Like this video) number of my Sberbank card for development.
In this video, briefly on the material on the side and manufacture in the garage. There will also be several installation videos.
Link to the channel: Be sure to write in the comments what you think about this.
+ always 220 to 2 kilowatts near the car!
Tel. 8-925-518-10-37. Read more: Stainless steel sides and sliding frame for the awning.
I undertake to repair the onboard GAZelle. It is necessary to redo the sides on the body, and for this they acquired a profile one.
Trucks are more prone to damage than their passenger cars. This is especially true for on-board models, where the board is constantly exposed to loads.
Gazelle boards can be purchased in specialized stores, as well as by ordering their execution from a specialist. Often this method is the simplest and most reliable when replacing these parts in such brands of devices.
The sides of the Gazelle very often corrode and require periodic repair or complete replacement. Consider the case of installing new parts made by yourself. To do this, first of all, you will need to dismantle the old structures.
The disassembly procedure is quite simple and requires removing the structure from the bolts that secure it. This can be done using special tools. If the board is very bad, you can simply cut it off by welding.
In principle, it is not difficult to replace or repair the sides of the Gazelle. This can be done in several ways:
If the structure cannot be repaired, you can install a new one in its place. This product can be purchased at a store or disassembly. This method is the simplest and most versatile. You can also make the manufacture of this structure yourself. To do this, simply weld a frame from several racks, the space between which can be filled with sheets of metal or wooden planks. All operations must be performed in accordance with the dimensions of the old products, which is especially important.
When the board requires repair, you can simply reinforce it or replace damaged parts. To do this, cut out a sheet of metal that corresponds to the dimensions of the damaged part and weld it to the right place by welding. It is very important to use only quality materials to ensure the strength of the entire structure. In the same way, you can replace the struts and other damaged parts of the sideboards.
The manufacture of these structures is a rather laborious task that requires certain skills and abilities. Therefore, it would be more optimal to entrust the repair or manufacture to special organizations that will do everything much better and faster.
In order for the sides of the Gazelle to serve for a long time, it is very important to diagnose damage in time and eliminate minimal flaws, which will exclude their appearance in the future.
And in this video you can see a version of the side for the Gazelle - lifting:
bought an ordinary farmer, a little under the dead board 2.5m made an extension of the awning 2.2m high, 2m wide. 5m length.
Replacement of all wheels for china, reinforced wheels. Overhaul of the engine (405.22), replacement of the box (a native one was torn apart in Bogoroditsk, the Tula region were sent to Anapa) on the same trip, replacement of the lower chain in the Belgorod region (there was a new one that passed thousand5), adjustment of the ZM gearbox, replacement of pins. replacement of seats with Citroen ones, passenger made on longitudinal and transverse sleds and reversible (when turning 90g, a sleeping bag is obtained) made a dock for teapots (sheathed with corrugated aluminum) because of it, a spare wheel stretcher on a sled had to be made. made of LED strip (on a budget) angel eyes breed for BMW.
The plans include: making homemade door trims (embossed), making a gearbox console (there is experience in the second gazelle 2006) replacing the windshield, painting the body, replacing the mirrors, replacing the bumper, installing the visor, making a two-tier sleeping bag (made already on the gazelle 2006) we will do this the same. installation of a hair dryer (not yet decided gas or diesel, and maybe gasoline.) and so on little things.
Channel link: br-new.com/chl/UCcRBCYqCaVrDjA8kio56rXQ Be sure to write in the comments what you think about this rework. In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed! Watch other videos on repairs and all sorts of alterations on the channel. Link above ↑
Publicado em 11 meses atrás
Adam Grozny you have an interesting humor. send squares)
It seems to me that OSB is not practical, snow, rain, and so on in a couple of years need to be changed.
I have an awning stretched on top to the bottom of the sides. there is no effect at all on OSB (I'm talking about the weather). the only thing that can break it is some kind of incorrectly placed load
On KAMAZ, cops e @ ut. Retrofitting
I also made the boards myself, 20 * 40 * 1.5 main, there were no oblique crossbars only 4pcs, each of them was reinforced with sheet strips 3mm, 10cm wide and inserted boards from pallets into these gaps, each board on two galvanized m6 bolts (so that if that it is no problem to change the plank), in addition to the planks, in addition to the planks, the 3mm sheet metal from the outdoor is still heavy (it turned out to be heavy, but strong, because I mainly drive 6 meter metal on the horns, which presses on it decently, the factory board gave in, put in the hooks and hung the chains ), I also drive firewood, nothing bends, although the factory ones were decently rounded
Wow! YOU are certainly confused. how much does one board weigh? the design is probably very, very heavy. but on the other hand, the main thing is that they perform their function. if you have mainly such heavy loads. and the firewood generally bends the sides strongly.
On the contrary, loading from all sides, this option is not suitable, you have to rattle all over the street. ))) If only the loops were sold, to add.
I saw a cool system of boards in the man. also loading from all sides and high. shorter than full minced meat for transportation. maybe I'll do it somehow and draw this project and post it. maybe someone will be interested. though he had a lot of trouble to make such beauty
It turned out well and reliably. I would not sheathed the sides with plywood and aluminum sheets. (Expensive, of course, but forever.)
Aster. 46 lumin can also be opened with varnish))))
Alexandr Bazuev Lumin will rot faster than steel. How to paint the luminous. Wheels on cars are all varnished.
from the inside, not plywood, but osb. until he pulled the awning - 100 times fell under the rain and nothing, did not swell. and from the outside he did not sheathe anything. I lowered the awning to the very bottom of the side and that's it (sewed on order)
Semara's body repair began by accident, because of the falling glass of the rear door. The solution was to reinforce the glass frame. But when they began to disassemble the door, they saw that the lower strip of the doorway had rotted and burst. Then I had to disassemble the interior and floor to weld it. After removing the floor, we saw a not very beautiful picture: the interior floor frame is outwardly normal (albeit rusty), it was easily broken through with a screwdriver. The frame tubes are rotten on the inside. In short, it was removed in an hour, the grinder simply cut it like paper.
There are no photos of the beginning of work - the camera was being repaired. Therefore, a photograph of the car with the already repaired side walls. The walls were restored simply: they cut out a rotten piece of pipe and welded in a new one, and so step by step so as not to write down or sketch the structure of the walls. Yes, welding was carried out semiautomatic, and in the absence of a welding wire, an electric arc was used, that is, you can cook with anything.
The rear compartment floor frame was welded on the model of the old one and put in place. It was carried diagonally through the rear doors.
For about an hour, the frame was exposed relative to the side walls and half an hour was enough to weld them to each other. But two hours before that they had a discussion on how to weld correctly, but it turned out to be elementary - take it and do it.
It can be seen that the different sides stood quite accurately.
Be sure to write in the comments what you think about this rework.
In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed!
Watch other videos on repairs and all sorts of alterations on the channel. Link above ↑
In this video I show you how to weld gusset hinges on a garage door, it turns out very strong and beautiful in my way!
In this video I give an overview of the radiators available for sale for the car gazelle
We strengthen the gazelle design of any complexity, make a body for a gazelle and lengthen it.
Channel link:
Be sure to write in the comments what you think about this rework.
In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed!
Watch other videos on repairs and all sorts of alterations on the channel. Link above ↑
In this video I show you how to weld gusset hinges on a garage door, it turns out very strong and beautiful in my way!
In this video I give an overview of the radiators available for sale for the car gazelle
We strengthen the gazelle design of any complexity, make a body for a gazelle and lengthen it.
Published on 2 foxes 2017
Channel link: uaclips.com/channel/UCcRBCYqCaVrDjA8kio56rXQ Be sure to write in the comments what you think about this rework. In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed! Watch other videos on repairs and all sorts of alterations on the channel. Link above ↑
Auto and transport
boards on a gazelle with their own handsgazelle duet
Adam Grozny you have an interesting humor. send squares)
It seems to me that OSB is not practical, snow, rain, and so on in a couple of years need to be changed.
I have an awning stretched on top to the bottom of the sides. there is no effect at all on OSB (I'm talking about the weather). the only thing that can break it is some kind of incorrectly placed load
On KAMAZ, cops e @ ut. Retrofitting
I also made the boards myself, 20 * 40 * 1.5 main, there were no oblique crossbars only 4pcs, each of them was reinforced with sheet strips 3mm, 10cm wide and inserted boards from pallets into these gaps, each board on two galvanized m6 bolts (so that if that it is no problem to change the plank), in addition to the planks, in addition to the planks, the 3mm sheet metal from the outdoor is still heavy (it turned out to be heavy, but strong, because I mainly drive 6 meter metal on the horns, which presses on it decently, the factory board gave in, put in the hooks and hung the chains ), I also drive firewood, nothing bends, although the factory ones were decently rounded
Wow! YOU are certainly confused. how much does one board weigh? the design is probably very, very heavy. but on the other hand, the main thing is that they perform their function. if you have mainly such heavy loads. and the firewood generally bends the sides strongly.
On the contrary, loading from all sides, this option is not suitable, you have to rattle all over the street. ))) If only the loops were sold, to add.
I saw a cool system of boards in the man. also loading from all sides and high. shorter than full minced meat for transportation. maybe I'll do it somehow and draw this project and post it. maybe someone will be interested. though he had a lot of trouble to make such beauty
It turned out well and reliably. I would not sheathed the sides with plywood and aluminum sheets. (Expensive, of course, but forever.)
Aster. 46 lumin can also be opened with varnish))))
Alexandr Bazuev Lumin will rot faster than steel. How to paint the luminous. Wheels on cars are all varnished.
from the inside, not plywood, but osb. until he pulled the awning - 100 times fell under the rain and nothing, did not swell. and from the outside he did not sheathe anything. I lowered the awning to the very bottom of the side and that's it (sewed on order)
Hiển thị các điều khiển trình phát
Xuất bản 07 Th04, 2017
In this video, briefly on the material on the side and manufacture in the garage. There will also be several videos on installing a frame under an awning and making rear doors
Manufacturing. Board on gazelkarkas on gazelle rear doors on gazelle. DIY making. Gazelle booth modernization
Hello, I will start board with an awning, a general drawing is possible, if not complicated, thanks
Fix the camera on a tripod, coolie you chatting about it.
Self-tapping screws? In a year, all redheads will be twisted from vibration. Rivets are a good alternative.
icehard80, if only steel, aluminum do not leave even a year. Therefore, the self-tapping screw and so far all the rules can be replaced with a screwdriver.
Liquid like that. Galvanizing will not work
Rustem M, I have norms. everything goes
40 ^ 20 not bend outward?
at least once in reality I saw where it will bend.
Rashid Dzhamalov, not only the sides were made. The video channel is where everything is already ready. sides, gates, floor, frame and awning. material, consumables together with the awning cost 26.567r
how much did the boards cost?
Rashid Jamalov is gone. the machine has been in operation for a month. flight for 5+.
Channel link:
Be sure to write in the comments what you think about this rework.
In this video, I wanted to show you one of hundreds of other ideas and options that are on the Internet, about how you can make sides for a gazelle with your own hands. The task was as follows: to make the sides with minimal costs and maximum practicality. The task was completed!
See other videos on repairs and all sorts of alterations on the channel. Link above ↑
There is nothing terrible in the repair of frames, so that those who have heard something somewhere do not tell. This article is for those who will repair the frame themselves. Having experience in working with the frames of semi-trailers of long-range trucks, I encountered a crack on the frame of the Gazelle - it turned out to be a work that can be done in ordinary garage conditions. In the Gazelle, there is less space to get to the problem area of the frame with a grinder or welding, but there is also less work.
The first thing I had to face was a cracked frame under the support of the front shock absorber. from the top shelf and almost reached the bottom. Although not convenient, there is not enough space, I chamfered along the crack on both sides and at the end I drilled a hole to stop its growth, then I welded it with a semiautomatic device on both sides. I cleaned the seam from the inside. Along the seam - on the wall of the frame, I drilled three holes (10 mm in diameter): top, middle and bottom, and also three to five centimeters parallel to them, three to five centimeters on both sides. I cut out the plate for the bookmark into the inner part of the five metal so that it overlaps all the holes and, pressing it with a clamp, welded all the holes to the plate (electric riveting). And also welded the upper and lower edges of the plate to the frame (longitudinal seams). The driver experienced the first 10-20 thousand, (already more than 200), now he tells others how to do it.
Cars of the Gazelle family have a frame structure. The frame consists of two longitudinal side members with transverse load-bearing members. On the long version, the frame has an insert that is fixed with bolts or rivets. The cab is mounted through hard rubber cushions. The onboard platform is installed on special elements. The engine is mounted through rubber cushions on the front cross-member with two front points. The third engine fixing point is the gearbox, which is also fixed to the frame. Front and rear springs, a gas tank are attached to the frame, brake pipes and electrical wiring to the rear lighting devices pass inside the frame.
The frame design of a modern Gazelle is quite reliable, subject to successful assembly and careful operation. There are many negative reviews on the quality of gazelle frames (in real life and on the Internet). You can find the opinion that on the Gazelles of the 1990s, the frame was weakened, that the elongated versions of the frames are less reliable, etc. There are many photos of Gazelles broken in half on the Internet. This all raises questions and concerns.
It must be said here that there can be no absolutely reliable (eternal) construction. Any frame can be broken or "wrapped", i.e. deform. Everything has a tensile strength, which it is advisable not to exceed. Also, the Gazelle frame has load standards. Do not forget that the carrying capacity of the Gazelle is only 1.5 tons, and not 2, 3 or 4. Many owners "forget", and then they are surprised - only 3 tons of potatoes were loaded, and the frame for some reason broke. Of course, it's a bad frame, not a nerd driver. The carrying capacity of the extended onboard Gazelles is less than 1.5 tons, the lifting capacity of the Farmers is even less due to the heavier two-row cab. The frame handles the load it is designed to handle well, but no more.If someone thinks to increase the carrying capacity by adjusting the rear springs (freight carriers and market workers sin with this), then he does it at his own peril and risk. Also, towing should be carried out only when absolutely necessary and only in tension, without jerking. On my Farmer, I pulled out the rear bulkhead, trying to "help" a stuck manipulator with a total weight of more than 5 tons. Then he welded 120 channel into it.
There are no complaints about the reliability of the frame itself, the geometry and loads are well calculated. But the build quality traditionally floats within wide limits. At the plant, it may be elementary not to put some kind of bolt or rivet, not to mention that all other parts of the car (cab, body, engine, gearbox, gas tank) may be poorly fastened, that is, not fully tightened. On a new car, a full broach of everything that is available is required.
The cracks in the frame must be welded. Usually, a diamond-shaped patch is made from a sheet of 3-4 mm and scalded with a semiautomatic device. When registering a car with a welded frame, the traffic police may require an act of completed work from a car service.
Some frame elements cannot be repaired, but must be replaced. For example, if there is a crack on the traverse on which the engine is attached with two points. In the photo there is a crack in the area of the bolts attached to the frame side member.
There is usually no need to reinforce the frame structure. The exception is the cases of installation of heavy vans - manufactured goods, furniture, isothermo, refrigerators and others. But in these cases, the additional channel is included in the van, and the companies that install the van are engaged in its installation.
Straightening the frame of the elongated "Gazelle" with the help of a reinforced body. The frame over the rear axle bent from overload. The photo shows that the factory body is welded from 2 body halves. Even the tailgate attachments are visible in the middle. The frame is cut and docked. Due to the point-fixing of the old body and the large rear overhang, the load was not evenly distributed, and the frame was bent.
We make a one-piece reinforced body on a subframe in full length. We fasten the body with stepladders across the board. This subframe also reinforces the vehicle's frame. The car's frame has straightened. It turns out that the body is stronger than the frame !?) Method number 1.
works with overloads, and this is practically everything, there is such
The body with the load sways and breaks off pieces of the frame along with the bolt.
If the fastening bolts are loose, then the fastening socket in the frame breaks and
the frame is cracking. Or, with a strong impact from behind, the legs bend and
I bought a profile pipe 40x20x2, cut off all unnecessary (rotten) and welded the pipe, cooked the fasteners locally, i.e. first hung the board, then put the mount in place and welded. In the future, I will process the boards, paint and attach the material (which one I don’t know is better yet) for rolling advertising. Put your likes, comment, will serve as an impetus for creating new videos!
Videos uploaded by DiMix MIX | Search for DiMix MIX 1 year ago
My phone number is 8-951- 543-18-17. Voronezh region Saratov highway, Anna.
Used rubber material and SAR 306 glue
Sorting of a cargo wheel without. Snezhki village, Kiev-Odessa highway
I continue to cook the Volga. I welded a homemade amplifier and a nut on the car.
Video (click to play).
We strengthen the gazelle design of any complexity, make a body for a gazelle and lengthen it.