In detail: do-it-yourself flight watch repair from a real master for the site my.housecope.com.
"OWN HAND REPAIR OF WATCHES"
A beginner's guide
Watchmaking devices can be classified in different ways: according to the principle of operation, according to the structure of the oscillatory system, and finally, according to their purpose.
According to the principle of operation, watch movements can be mechanical, electronic-mechanical or electronic. The oscillatory systems used in the watch device (balance, pendulum, quartz generator, tuning fork, etc.) depend on the way of use and purpose of the watch. So, for example, a pendulum clock can only work if the pendulum is suspended vertically, that is, the clock must be stationary. This is a floor clock, wall clock or (in rare cases) table clock. The balance oscillatory system, in contrast to the pendulum one, is not afraid of movement of the mechanism, therefore it is used mainly in wrist or pocket watches.
Mechanical watches, in addition, can be subdivided according to the type of motor used: kettlebell or spring. The simplest in design is a wall pendulum clock with a kettlebell motor, such as a cuckoo clock.
Mechanical watches, in addition to the main mechanism, can also have various additional devices. For example, in an oversized watch, it can be a battle, a calendar or signaling device; in wristwatches - automatic spring winding, stopwatch, signaling or calendar device, etc.
Electromechanical clocks can be either wrist or stationary (table or wall). Electronic and electronic-mechanical watches can also be equipped with additional devices.
Video (click to play). |
The book is mainly devoted to the repair of the most common watches - wristwatches and alarm clocks.
In a mechanical watch, these are: the engine, the main wheel system, the oscillating system or regulator, the escapement or stroke, the pointer mechanism, the mechanism for winding the spring and shifting the hands.
The watch is powered by the engine.
It can be spring or kettlebell. A running engine stores energy, and then transfers it to the regulator and the switch mechanism through the wheel system. The main wheel system consists of toothed wheels (second, intermediate, central) that transmit energy from the engine through the escapement to the regulator and switch mechanism. The regulator controls the unwinding of the spring (or the opening of the weight). The escapement, which is an intermediate unit, periodically releases the gear train in the wheel system and transfers the spring energy to the regulator. The pointer mechanism consists of a system of toothed wheels (transfer, bill, watch) and transfers movement to the arrows from the main wheel system.
The mechanism for winding the spring and shifting the hands consists of a winding shaft, a drum and winding wheel and a system of levers. The base of the movement is platinum, one of the sides of which is called the pavement, and the other - the dial. On the bridge side there are: the engine, the main wheel system (or angrenage), the escape wheel, the escapement fork, the balance-spring, the automatic winding mechanism for watches with such a system, and on the dial - the arrow mechanism, the mechanism for winding the spring and shifting the hands and the calendar mechanism if provided.
The crown is screwed onto the winding shaft.
When the crown rotates, that is, when the watch is wound, the shaft also rotates, transmitting the movement to the winding wheel and then to the drum wheel put on the drum shaft. The inner coil of the mainspring is attached to it, and when the wheel rotates, the spring is wound onto the shaft.When the wound spring begins to unwind, the rotation of the drum is transmitted to the central wheel. The central wheel, in turn, rotates the intermediate wheel, and it is the second wheel, which drives the second hand. Then, from the second wheel, the movement is transmitted to the escape wheel, which maintains the balance oscillations. Finally, through the bill wheel, the movement is transmitted to the hour wheel with an hour hand.
To repair watches at home, you will need: a magnifying glass, several screwdrivers with a blade diameter of 0.6 to 2 mm, 2-3 tweezers, a set of keys, pliers, wire cutters, files, a needle, a knife, a vernier caliper, cleaning and lubrication tools ( oiler, brushes, rubber bulb, etc.). Gasoline for lubrication can be poured into an ordinary teacup, only you need to tightly close it. You can use old toothbrushes as part brushes.
Chapter 1. Repair of mechanical watches
Since quite often the reason for stopping a watch is the movement of dirt, drying out of oil, penetration of moisture into the watch case, etc., sometimes it is enough to simply disassemble the watch, while washing or lubricating its mechanism. Before disassembling the watch, study the attached diagram (fig. 1).
Rice. one. Kinematic and schematic diagram of the watch mechanism:
5 and 6 — overhead and impulse galoshes;
8 - restrictive pins;
11 and 12 — entry and exit flights;
15 and 16 - pins of the adjusting thermometer;
19 - tribe of the escape wheel;
21 - tribe of the second wheel;
24 - intermediate wheel tribe;
26 - tribe of the central wheel;
39 - spring of the transfer lever (latch);
41 - spring of the winding lever;
42 and 43 - transfer wheels;
45 - tribe of the bill wheel;
49 - minute hand tribe (minute)
Disassembly is carried out in the following sequence:
- Remove the back cover of the case (the most convenient way is to pick it up with a knife; some covers can be unscrewed). As a rule, faults such as a broken spring, broken or bent wheels, loose screws are visible immediately.
- If at a cursory inspection everything looks whole, you should remove the mechanism from the case. To do this, you first need to lower the mainspring; This is done in the following way: the crown is pulled back to the extreme position (the moment of the winding) and is held by tweezers, while the crown at this time gently rotates with the fingers. Then the winding shaft is removed. To do this, it is necessary to set it to the position of transferring the arrows and loosen the screw of the transfer lever. Then the mechanism is removed from the case and the winding shaft is put back in place. In some models, the watch case is designed in such a way that the mechanism can be pulled out without removing the winding shaft.
Let's say you have a watch in your hands. It could be the watch of your grandfather, friend, acquaintance, or even your own watch, which you forgot a long time ago. They once stopped and stopped showing the time. In search of the necessary tools, you turned the apartment upside down and, with the help of available tools, managed to open them.But is it worth the rush? Perhaps this watch can still be repaired.
If you are a beginner and have never dealt with the repair of a watch movement before, then you should familiarize yourself with a few rules that any watchmaker adheres to.
1. The clockwork is the most complex "organism" in which all its elements work as a single whole. Therefore, watch repair must be careful and careful. You must understand how they work, because some parts of the watch mechanism are so small that it will not be difficult to damage them.
2. Remember that proper specialized tools are required to gently remove the machine components. Otherwise, your repair will lead to an inversely proportional result.
It is also worth noting that even if in some miraculous way these tools are at your fingertips, but you do not have the slightest idea about the mechanism of the watch, they will not help you. If you are not confident in your abilities and do not have sufficient experience, it is better to give your watch to the workshop. They will be properly repaired by professionals in their field.
3. Watch mechanisms from the times of the Soviet Union are not inferior to their more eminent and expensive counterparts from Switzerland in terms of the complexity of repair.
4. Like most other movements, the watch needs lubrication. They won't work without it. Remember that by the word lubricant we mean a specialized substance designed specifically for watch movements, and not petroleum jelly or, even better, sunflower oil. The last two options are not even suitable as a temporary solution to the problem. The lubricant should be applied to the parts of the mechanism that require it, with exact observance of the quantitative proportions of the substance. If you think that the watchmaker, when carrying out repairs, abundantly waters the entire mechanism from a huge oiler, then you are greatly mistaken.
5. If for some reason you still do not want to give your watch to a professional workshop and cannot get rid of the desire to carry out the appropriate repairs yourself by purchasing specialized tools, you should know that a watch set for 600 rubles, which can be bought on most Internet stores won't be enough. This is a waste of money. A high-quality watch tool is expensive, and purchasing it for a one-time repair is not the most rational act.
6. Before starting work, read the relevant literature. For a beginner, we recommend the book "Construction and assembly technology of mechanical watches" by S.М. Tagirova. It is distinguished by the clarity and utmost brevity of the material presented in it. After reading it, most of your questions will be answered. Agree, there is nothing worse than a beginner who does not even understand the basics of the business that he decided to take on, and even showered you with constant questions: "what, but how?".
7. Remember - do not touch the components of the clockwork with your hands. For these purposes, you must use tweezers, gloves, fingertips or, at worst, a toothpick.
8. Are you going to make watch repair your hobby? Be prepared for high financial costs.
Entry-level watch tools, designed primarily for watch assembly, cost about ten thousand rubles, for minimal repairs - from one hundred thousand. In any case, you won't be able to buy everything at once. Assembling a complete set of tools can take a lifetime. The same rule applies to repair training.
Patience is an essential character trait of any watchmaker. Without him, in this case, nowhere. First of all, you should honestly answer to yourself one simple question: "Do you need all this?"
Let's assume that you have nevertheless acquired the necessary tools and equipped your workspace. Where to begin? Do not know? We will give you a hint.
Determine the breakdown or malfunction of the clock mechanism, which led to its malfunctioning or stopping. In 80% of cases, this is dirt and dried grease on the parts of the mechanism. This kind of malfunction of the mechanism can be determined by eye. Their main features are black tribes and dried oilers. The solution to this problem is to disassemble the clockwork, clean all its parts from dirt and lubricate.
Remember the patience we described above? Well, it is at such moments that you need it. Haste is your greatest enemy.
The most important part of this craft that you will need to learn is the disassembly and assembly of the watch mechanism. An old, irreparable watch is suitable for training - this is the best option. You are not immune from mistakes, like any other person, and with such training they cannot be avoided. We consider the Slava alarm clock to be the most optimal option for learning.Its movement is similar to most mechanical wristwatches, and the details are not so small.
Let's look at it using the example of the above-mentioned alarm clock.
The first is to remove the back cover. Unscrew the factory keys, remove the buttons for shifting the hour hands, and then unscrew the fastening screws. In wristwatches, the back cover of the watch can be attached to their case, either with screws or with the help of special latches.
The second is to remove the mechanism. Look carefully and study the method by which the fastener was carried out. Unscrew the fixing screws. If you have a wristwatch in your hands, before removing the mechanism, take out the winding shaft, putting it in the eyeliner mode, and slightly press down on the suppressor, then take it out. At the end of the procedure for removing the mechanism, the winding shaft must be reinstalled.
The third is to remove the hands and dial. The first ones are removed quite easily - you just need to pry them slightly. To do this, use corners (tweezers, nippers). Thanks to this tool, you can avoid the appearance of mechanical damage (scratches, microcracks), both on the hands and on the dial. In cases where the watch model that you are repairing is not equipped with a calendar or chiming, it is possible to remove the dial, hour wheel and hands as a whole. Loosen all fixing screws carefully. In most cases, they are located on the front side of the mechanism opposite each other. All actions related to disassembly and assembly must be performed on a specialized stand that prevents dust from entering your workspace from the rest of the surface on which the stand is installed.
The fourth is the release of the spring. We apologize for the professional slang. Descent is a weakening of the spring winding. Take tweezers in your hand, the other - wind the spring by half a turn and in this state, use tweezers to move the dog. After that, slowly, without sudden movements, begin to release the winding shaft and wait for the moment when the spring is fully unwound.
Fifth - removing the balance bridge. Unscrew the fixing screws. Next, pry the bridge with tweezers and carefully, lifting it together with the balance, remove it from the clockwork. Be careful. Do not allow the balance spring to cling to the wheels. Remember that if you put the bridge down with a balance, you can damage the axle. Don't let this happen.
Sixth - removal of the anchor fork bridge. Unscrew the fixing screws. Next, remove the bridge, and then remove the plug itself.
Seventh - removing the spring bridge. This operation is performed in a similar way to the sixth stage.
Eighth - removal of the axle of the wheel system. First, remove the minute tribe located on the center wheel. If you practice with the alarm clock, which we talked about just above, then you do not need to shoot the minute trib. In addition, it is worth noting that in the mechanism of this alarm clock, the axles of the wheel system and the springs are one whole. After you unscrew the mounting screws and remove the axle, take out the wheels. Take your time and take out the wheels one at a time - this will allow you to avoid damaging adjacent wheels.
That's all. You have disassembled your first movement. However, it still needs to be collected. To do this, follow all the same steps in reverse order.
The first time is the most difficult. Therefore, we advise you not to try to piece everything together from memory. This will come later - with experience. It is best to run your eyes through the sequence described by us, only in reverse order and, only after that, perform the appropriate action. This way you can quickly and efficiently assemble your first movement, which has just been safely disassembled.
Good luck in your endeavors!
After writing this article, we have a new one, we invite you to get acquainted:
How to repair a mechanical wristwatch yourself. Instructions for beginners.
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posted here (link CONTACTS AIRCRAFT shopping center)
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We hope that after reading this article, you have discovered something new and interesting for yourself.
And remember, if you are the owner of one of the watches that we talk about on our website and feel that they need repairs or maintenance, or you just want to get professional advice from highly qualified watchmakers in the city of Samara, feel free to contact us.
Our experts will help you
to repair the following types of watches for you:
- old mechanical (the possibility of repair is determined by the master at the time of inspection);
- wall-mounted (the possibility of repair is determined by the master at the time of inspection);
- floor;
- desktop;
- Pocket;
- wrist;
- and even electronic-mechanical and quartz.
We will be sincerely glad for all your thoughts that you leave in the comments under this article.
Where to begin. Some notes from Bogdan J.
This is purely the experience of an amateur who has never been a professional watchmaker. Accordingly, all this is suitable for the amateur. A professional is dear to the school. They will teach everything there.
Start with Pinkin. Or from Troyanovsky. In general, there are books on the topic of clock repair. Download and print. Okay, there is no Internet - everyone will do it for you in any Internet cafe. You must have a book. It can get expensive, but it's worth it. This book is a guide for the layperson who should be able to understand at least something from this book. Almost our case. I have never done anything like that - and here it was.
Let's make some additions with the amendment for today for those who are pinned.
Screwdrivers. Start simple.
Chinese. I use it. I sharpen it. As for Chinese screwdrivers - look where on the streets watch batteries are changed and batteries and watch straps are sold. Or in the most ordinary households. A set of screwdrivers for small jobs.
You take a screwdriver. If it turns out to be too soft and bends when trying to unscrew something, put a candle next to the screwdriver. You heat the blade of a screwdriver and quickly into wax. This is hardening. Then you take a small stone and sharpen it along Pinkin.
More cool - in the machine on a diamond disc. But it will be later. When the tool and machines appear. Stones are well suited for finishing.
Tweezers (for starters - medical eye tweezers will do).
An alternative is to get acquainted with a radio bazaar (if Moscow - it seems Gorbushka - where they sell radio components, radio stations and computer gadgets) - see the boxes where the instrument is sold. You will be greatly surprised by the abundance. Good tools are surprisingly expensive. Tweezers shapes - see Pinkin. I'm not talking about big watch shops. They would rather be beaten than sold at a normal price. They do not want to breed competitors. And if they do, the prices are simply unrealistic. Doesn't fit into any gate.
There is also a radio bazaar - Galosha gasoline. Wash. It is much drier than kerosene and white spirit.
You take sticks (like Chinese) - finger length - to taste. You stick fishing steel 3-4 cm long into the end - it can be thicker and thinner. 0.1 - 0.15 mm. This is for the fishermen. One meter is enough for 10 years of work.
The very tip with one blow of a hammer (through a punch or a hard piece of iron) is splashed on a hard anvil. You get a little spatula. You make 3-4 of these with different blade sizes and different steel diameters. This will replace butter dosing. As anvils, I use either a roller made of a large bearing or carbide plates for a lathe - your way to the flea market or to friends in the workshop.
In approximately the same way - they will come in handy for a start - sticks with ordinary sewing needles - while the hands are frightened and there are no good tweezers - to expose the details (gears in stones, screws, etc.) is an auxiliary tool.
Surgical clamps. Different. Very handy as small and strong pliers. They are usually bought on occasion at a flea market.
Dental spatulas. It is convenient to use in all cases as an auxiliary tool.
Enema. Rubber. From the pharmacy. Big. Blow off dust. The tip must be rubber.
Butter. Or in the workshop (if they don't beat you, although they usually look like rams and pretend that they don't understand what you are talking about at all and are trying to get you off as quickly as possible). Or maybe at a radio store - in the same place where solder and acid are sold. Oil MN-30, MN-45 or watch oil. Although it is not aerobatics, it will go for a start.
It is better to keep it in a dark heavy box - and the sun will not burn and there is less chance that it will turn over.
To open the cases - a large, broken medical tweezers. It is clear that this is not kosher - but it is also possible. Likewise - an old caliper. You just need to correct the edges of the jaws - so that they are more rectangular.
Scalpel - opening of enclosures.
Binocular loupe. It is relatively inexpensive, but without it it is better not even to start. Or photographic goods (classic - where telescopes and binoculars are sold) or a radio bazaar. There are different strengths. If you have money, take two. One is 1.5 times, one is the strongest one sold - it seems up to 2.5 times. They can be sold with an elastic band - you will have to redo them to fit a hard bezel. You can go and talk to the optics workshop - glasses. Maybe they will offer something like pince-nez. Regarding ordinary magnifiers - to my taste - I rarely use them. It turned out to be extremely useful for cutting off the baby's nails - they were not visible at all for the first six months, but it was necessary to cut them off.
Binocular - microscope. Yes. Old. Look. The oldest is MBS-1. It is with a straight image - not upside down - which is what we see. It should cost within $ 50. A very useful thing. In every way. Up to the point that you rip the scrap out of your finger. But this is on occasion and over time. MBS-10 or OGMZ is steeper - the distance from the object to the eyepiece is greater, it is clear that it is more expensive. But all the same, an ordinary screwdriver does not fit under the MBS-10 - it must be shortened. Although on the Site of the Lytkarinsky plant - the manufacturer of MBS-10, there is a link that they sell lenses for MBS-10 with a distance to the object - about 19 cm.This can be a good solution if we got MBS-10. Everything between MBS-1 and MBS-9 is the same. Over time, the lens can be altered by yourself. You take what is cheaper. It's closer to the flea market. The only thing is that it is desirable that there is an illuminator (transformer + light bulb).
All that is further from the instrument - only after evisceration for 4-5 hours.
Where to get a watch - make yourself a fashion to be at a flea market - everything floats there. Often they simply sell mechanisms there. For instance:
When you warm up a little - after buying a binocular microscope - there is also a radio bazaar, shops with tools - they usually sell ultrasonic cleaners. But here is also the question - is it necessary. 50 years before that they did not use them - they took a bath and washed the parts with a brush in gasoline. You can do it, but the weight is not bad. Should cost in the range of $ 50-80. Denatured alcohol and Galosha gasoline were poured into an ultrasound of 30 watts. Working. Does not flash. Washes like a beast, but all the same, sometimes you have to rip something off with a toothpick. At the bazaar, they say that 30-watt sinks - indestructible - work without problems and there is no return due to marriage. If the model is the same as in the figure - what should be done after purchase - disassemble completely (there may be moisture inside, one of the indicators is stylish clicks when working against a background of uniform sound), squeeze the metal tank out of the case and put it back on Auto Sealant (white , ours, not on transparent silicone). Plumbing does not work - it is highly corrosive. One of the indicators of plumbing is a strong vinegar smell.
Yes, I forgot, a flea market - look for Petri dishes - or maybe in a pharmacy or in a laboratory at a hospital. But you are not their client - there is an expensive flea market - this is the very thing. These are flat round glass or plastic low trays - for details. They are cheap. Take 5 pieces for the current dismantling works. I like glass more - they are heavier, fidget less on the table.
Then, for convenience, in the offices that make business cards, you can sometimes roll up and buy boxes for business cards. Wholesale will cost within $ 0.30 pcs. Transparent ones are also a very convenient thing - but this is for longer storage.
Silica gel. Small bags that are put into new fashionable shoes, equipment, computer components. Absorbs water. It must be dried either in the microwave or at a good temperature - in an electric oven. Gas does not pass - when the gas burns, water is released. After drying, the bag is placed in a box in which small tools and spare parts are stored for a long time so that they do not rust.
Radio bazaar. Snap-on pouches - they sell in the hundreds. Size 4 X 6 cm. Place watches and small items. They are usually packed with small pieces that are sold in the bazaar.
To begin with, the wristwatch can be laid down on the grinder mesh during disassembly. Then you yourself will determine what you need and how it is more convenient for you. The stand can be machined from brass. Should be heavy enough.
Take a coil from any old starter from electricians - try asking for 380 V. If not, by 220 V. You attach the wires - the demagnetizer is ready. Turn on only for a short time - it gets warm.
About a new instrument. It is not always worth the money. Think how to get out with what you have. It is needed if you make a living with this and the customer pays for everything. If this is a hobby, then not first of all. Calculate the costs like this: I quit smoking (and drinking) and all the savings are on the tool. In this case, it is really a hobby and a useful pastime.
Now the steepness has gone. Machine.
Option 2. High-speed car. 10,000 revolutions. We sharpen with a diamond file. It may well be. There are eagles who did something in this way. But as for me - this is not very correct. If sharpen then sharpen.
Considering the above - if you do not sharpen the axes how to fry pies - then for a non-professional watchmaker-turner, it would be more expedient to take a small-sized precision universal machine. I would say that 20% of the work is axle turning (or even less), 80% is the turning of screws and body parts, various secondary milling work.
Examples I would name the following:
Collet chuck, native collets. On top is a milling corner. A part of the caliper is attached to it and we get a "milling cutter".
- new - Proxxon PD-230 / E, including a milling attachment or FF-230 router. Search on There they even have a price list in the power tool section - that is, they really do it.
Regarding the old MD-65. Axes 0.1 sharpens. Doesn't hit. Any additional clarifications are superfluous.
Now for the next topic. Okay. We got a machine. Well kva. We have a type of computer in the form of a processor, monitor and keyboard. But all this locomotive also needs software. Windows-2000 or Windows-XP and for tough peppers Linux will do. So, the fun begins. Software often costs more than hardware. It's the same story with machine tools. We need fixtures and additional tools. I think that an approximate set of additional accessories for the machine will cost no less than the machine costs. We are now talking about turning + milling. I ended up with MD-65 with a milling angle plate - a milling cutter is clamped in the machine chuck, and the support is turned over like a milling table, only a vertical one + milling vise. The arrows on it are milled. Cut the slots in the screws too.
- incisors - at least a hundred. Fits well in old wooden school boxes.
For precise sharpened incisors, old boxes from under grandmother's silver spoons go very well - incisors are more expensive than spoons, they will not break.
- collets and collet chuck. I have 2 sets - one is native to MD-65 (3-13 mm), the second set is Lorsch (hour, 0-6 mm).
This is in the machine, Lorsch in the adapter.
- indicators. 0.01 and 0.001. It is clear that various attachments are needed for them. Often you have to do the fasteners yourself.
- center detectors - 0.01. Without it, there is simply nothing to do on the machine.
- binocular microscope. Without words. We have already talked about this above.
- 4-jaw chuck. With split jaw release.
- sharpener - sharpen the cutters roughly
- diamond wheels - sharpen cutters precisely
- rotary vise (horizontal rotary system) - drill holes in precisely specified places. Screw holes in the rim of the transparent case back. It is hand drilled. It can be seen that the screws are jumping.
- dividing head. Or with discs or vernier. Cutting gears. Or at least make a square.
- I'm not talking about cutters. And end and for gears. The thickness of the disc cutters - from 0.1-0.15 - is the thickness of the "Neva" blade.
- the measuring tool is for rough work
- and for precise ones - only optics
- then you need to look at what is needed already for the work being performed. You will have to do a lot yourself. To invent a lot. Very often, for the manufacture of one part, it takes more time to make a clamp in order to clamp this part into the machine.
Foil trimming - making a "disk" arrow. Materials at hand.
Now the conversation is where and how to organize all this. It should be dry. Dust free. Not on the head of the family - the family should know that it is yours - and no matter what you do there - they have no entrance there. And there is nothing to howl about the noise from the workshop. Their comments are inappropriate (oh, it's dirty, oh, it stinks with gasoline).
One type I saw a German machine - the type of our school. More precisely, only pre-war. He mounted it under the kitchen table. In the center of the table is a shelf with a machine on it. The top board of the table rises - like in old school desks. He lowered the board, put the tablecloth in place and crumble the onion with the sausage. All the same, there will be no big turning works at home - everything is some kind of small piece.
If we are talking about a large workshop or a more serious occupation in the restoration business for the soul, then in addition to the small machine, you need to look towards a larger machine - a school one (I don’t want to name the type - there are many different ones), a horizontal milling NGF-110 and a muffle furnace - this is for more rough work and the manufacture of devices. It is clear that all this also needs a trailer of devices and tools. Photo of the basement in the country.
If you can order or buy somewhere, look towards the rollers. They can be quite expensive. Sometimes they help out a lot. Especially in the manufacture of new parts, arrows and shims for lathe cutters.
As a conclusion, let's say this - this process is endless. In one sensible book on choosing a watch lathe, there was a good idea, completely applicable in our case - we are all mortal. All these tools are of interest only to us. Personally. There is no need to expect that someone after us will continue with fire in their eyes what we have begun. The whole instrument must be bought on the basis that after us, our grateful descendants die of all this rubbish and faster. They can also be thrown into the trash. They need a place for a geranium! We need to make sure that they can get more for it, slowly and confidently to all these numerous relatives and posterity, it is necessary to explain that all this is expensive and on this in distant times it will be possible to earn something. And accordingly, if you already buy, then buy a liquid instrument, which will have a price even in 50 years. This is on the one hand. On the other hand, we are all working now. We earn something. This is exactly the right time to prepare for yourself a range of activities for a time when our earnings will decrease, that is, retirement. Good luck.
This is the name of a wrist electronic-mechanical watch with a quartz generator (Fig. 9).
Rice. 9. Kinematic diagram of a quartz watch KNCH 3050:
9 - central wheel with a tube;
10 - stepper motor rotor;
11 - stepper motor stator;
12 - stepper motor tribe;
14 - second wheel with tribe;
19 - transfer lever with a pin;
The crystal oscillator is a highly stable oscillation source located in the electronic unit.
The block of a quartz generator is a printed circuit board with a quartz resonator, an integrated microcircuit and passive elements placed on it. The block is connected to the plate with screws. The actuator in the watch is a stepper motor made in the form of an autonomous unit. The battery provides at least 12 months of continuous operation of the watch.
The principle of operation and the kinematic diagram of the clock are as follows: the electrical signal of the quartz generator is divided by its frequency and, after the formation of the pulse, is fed to the stepping motor. The pulse repetition rate is 1 Hz. The stepper motor, in turn, converts successive electrical impulses into intermittent rotation of the main wheel system.
Through the wheel system, the rotation of the engine shaft is transmitted to the arrows and the calendar device (if any).
The stepper motor arm (12) meshes with the transfer wheel (13), the arm of which drives the second wheel (14). From the tribe of the second wheel through the intermediate wheel (15) with the tribe, rotation is transferred to the central wheel (9). The pointer mechanism consists of a minute hand tribe (8), a bill wheel (6) with a tribe, an hour wheel (7).
The conversion shaft (2) with the head (1) can take two fixed positions. If the watch has a calendar device, then the conversion shaft will be designed for three positions.
In order to translate the arrows, it is necessary to put the conversion head in the second fixed position. In this case, the cam clutch (17) must engage with the shifting wheel (16). Further, the rotation is transferred to the switch mechanism.
During the translation of the arrows, a locking lever, mechanically connected to the translation shaft, locks the translation wheel and prevents the movement of the wheel system and the stepper motor when moving the arrows. After setting the arrows and returning the conversion head to the initial position, the lever returns to its normal position, allowing the stepper motor to start.
Unscrew the locking ring and remove the housing cover.
Unscrew the battery spring screw, remove the spring and carefully, preferably with tweezers, pull out the element, taking it only by the cylindrical part of the body.
Next, unscrew the screws connecting the stepper motor, be sure to hold the ends of the conductors with tweezers.
Insert the battery into the mechanism and use a tester to check the functionality of the electronic unit.
The positive probe of the tester is connected to the clock mechanism plate, and the negative one is connected in turn to the stepper motor connection pins. In this case, the arrow of the device should deviate to 1.4–1.5 V and oscillate within 1–2 mm with an interval of 2 s. If there are no such fluctuations, replace the electronic unit.
Then, determine if the stepper motor is working properly. To do this, set the tester switch to the resistance measurement position.
Connect the tester probes to the contacts (outputs) of the stepper motor and measure the resistance of the coils, which should be within 3-4 kOhm.
Connect one probe of the tester to the clock plate, and the other to one of the leads of the stepper motor.
In this case, the arrow of the device should be in the left extreme position of the scale of the device. Repeat the same with a different conclusion. If, when measuring, the arrow deviates to the right, it means that the stepper motor coil is closed to the case. Such an engine must be replaced.
Remove the electronic unit. To do this, unscrew the screw securing the current lead, remove the insulating washer, unscrew the two screws securing the block to the plate, carefully lift the block with tweezers, move it to the side and remove it from the speakers.
Press on the support of the transfer shaft, pull the shaft out of the housing, and then the entire mechanism.
Remove the screws securing the stepper motor bridge. Remove the bridge, then remove the two screws securing the stepper motor and carefully pull out using tweezers.
When removing and installing the stepper motor, use only brass tweezers and only plastic tweezers for the power supply.
Next, disassemble the switch mechanism. To do this, you need to remove the hands, two screws of the dial, the dial, three screws, the bridge, the hour, bill and transfer wheel and the tribe of the minute hand. Then remove the calendar device, if present.
Disassemble the main wheel system. To do this, unscrew the screws and remove the bridge.
After disassembling the mechanism, cleaning the parts follows. All parts are washed except for the power supply, stepper motor, dial, case glasses, inserts, quartz generator block and painted hands. All of these parts, except for the stepping motor, are cleaned with a soft hair brush.
Install the central wheel with tube (9), minute hand tribe (8).
Press the central tube into the hole of the minute hand tribe, then check the smooth rotation of the central wheel, as well as its axial and radial clearances. Lubricate all center tube seats.
Assemble the wheel system. This is done in the following order: install the intermediate wheel (15) with a pinion, the transmission (13) and second (14) wheels with tribes and the axle of the main wheel system so that the brake of the locking lever enters the axle groove, fasten the axle with screws. Check the clearances of the intermediate and second wheel with tribes and the smoothness of the rotation of the system.
Assemble the translation mechanism. To do this, you need to install the transfer lever (19), the clutch lever and the cam clutch itself (17), as well as the transfer shaft (2).
Check the smooth rotation of the shaft in the plate, install the locking lever and lubricate all parts.
Install the minute wheel with tribe, transfer wheel, axle and fix it with screws.
Install the clock wheel (7).
Install the spring washer and dial. Screw down the dial with the screws and then install the hour, minute and second hands. In this case, it is necessary to monitor the position of the transfer shaft; when installing the hour and minute hands, the shaft must be in the position of the transfer of the hands.
Using the transfer shaft, move the hands to number 12 and set the second hand, matching its position with the divisions of the dial.
The minute, second and hour hands should be set without applying great force so as not to violate the established vertical clearances in the main wheel system.
Insert the mechanism, the mechanism fastening ring, the transfer shaft into the housing.
Install crystal oscillator block, stepper motor and power supply. Do not overtighten the stepper motor mounting screw.
Close the housing cover. After completing the assembly, the stepper motor should immediately start its work, this will be seen by the movement of the second hand.
Oversized quartz watch
As an example, we will consider the mechanism of an electronic-mechanical table clock with a quartz resonator (Fig. 10).
Rice. 10. Structural diagram of quartz watch "Yantar" 59206:
3 - gearbox mounting nuts;
6 - screws for fastening the stepper motor;
7 - stepper motor tribe;
8 - screws for fastening the coil;
17 and 19 - intermediate wheels first and second;
22 - screws for fastening the electronic unit
The mechanism consists of a stepper motor, a main wheel system, a battery and an electronic unit.
The quartz clock generator starts working when the batteries are connected to the electronic unit. A stepper motor (9) is used to convert electrical energy into mechanical energy. From the tribe (7) through the first intermediate wheel (17) rotation is transmitted to the second wheel (20). There is a second hand on the axis of the second wheel.In order to set the minute hand in motion, the rotation is transmitted further through the second intermediate wheel (19) and the central wheel (15), on the sleeve of which the minute hand is fixed.
The movement from the central wheel is transmitted to the bill wheel (10), and from there to the hour wheel (12). The center wheel assembly is equipped with a special device that allows the minute and hour hands to be coordinated. To set the exact time and translate the minute and hour hands, a conversion shaft (14) is used.
To set the second hand to the exact time, use the second hand stopper (5).
Remove the cover and pull out the battery and terminals.
Remove the electronic unit (21); to do this, firstly, unscrew the two screws (22) securing the electronic unit in order to disconnect it from the speakers of the panel (13) and the bridge (4); secondly, disconnect the electrical connector.
Remove the stepper motor (9); to do this, unscrew the two screws (6) securing the stepper motor to the panel columns.
Unscrew the two nuts (3) securing the gearbox.
Remove the rear axle (4), second wheel (20), first (17) and second (19) idler wheels.
Remove the second hand stopper (5), front axle (18), center wheel (15), bill wheel (10), hour wheel (12).
Remove the spring (16) and the transfer shaft (14).
Remove the speakers (11) by unscrewing the two nuts securing the speakers to the front side of the panel.
Disassemble the stepper motor if necessary. To do this, remove the stepper motor rotor assembly, unscrew the two screws securing the coil and remove it. After disassembly, all parts of the stepper motor and gearbox, except for the coil, must be rinsed in gasoline. To flush the rotor axis of the engine, you need to remove the coils and the rotor, and the flushing itself should be carried out with the assembled magnetic circuits.
The main malfunction of a stepper motor, as a rule, is a break in the coil wire. In this case, repair is possible only if the outer end of the wire is cut off. The repair procedure is as follows: dissolve the coil varnish with amyl acetate near the broken end so that there is enough length to stretch the wire. Then use a soldering iron to remove the remaining wire from the terminal. Make 2-3 turns around this terminal and re-solder the wire.
Soak the brush in a mixture of alcohol and gasoline and clean the soldered area, and then cover it with varnish.
The most common faults in the electronic clock unit are the failure of the integrated circuit and the quartz resonator. These nodes are best replaced.
Defects in the main wheel system are corrected in the same way as in a mechanical watch.
Assembling and adjusting the watch mechanism
Install two columns (11). Place the spring (16) on the right column and fix its position with the stand pin. Then put the front axle (18) on the same column; the bend of the spring must fit into the groove of the bridge.
Insert the first intermediate wheel (17) into the axle hole with the tribe up. Put a washer and a spherical spring on the second wheel axle (20) and also insert the second wheel into the hole in the bridge.
Raise the second wheel slightly and install the second intermediate wheel (19) and stopper.
Install the rear axle and tighten the two nuts.
Place the main wheel assembly on the rear axle. Place the minute wheel on the front axle tube, and fix the transfer shaft (14) in the holes of the front and rear axles.
Put the bill wheel on the axle of the front axle, and the hour wheel on the hub of the minute wheel.
Install the panel (13) on the top of the columns, tighten two nuts.
Place the coil on the base of the stepper motor assembly and secure with screws. Install the motor rotor on the axle.
Engage the rotor tribe with the first idler wheel. Install the stepper motor and secure it with two screws.
Place the electronic unit in the corresponding slots on the motor and secure it with two screws. Insert two terminals into the grooves of the panel, check the contact. If necessary, the terminal tabs can be folded.
Video (click to play). |
To test the operation of the mechanism, connect it to a power source.