In detail: do-it-yourself repair of a VAZ 21061 engine from a real master for the site my.housecope.com.
VAZ-2106 Zhiguli / Lada 1600 / Lada 1500L / Lada 1300SL is a four-door five-seater car with a sedan body and rear wheel drive. Perhaps one of the most popular VAZ models.
In 1976, at the plant in Togliatti, they mastered and set up production of the VAZ-2106 model, the model for which was the RAT 124 Speciale produced in 1972. Then no one thought that this model would become so massive and popular among all the products of the Volga Automobile Plant.
"Six", in contrast to the VAZ-2103, has a more powerful 80-horsepower VAZ-2106 engine with a working volume of 1.6 liters, a different electrical circuit, as well as a modified design of the body and interior. For example, it has other bumpers with plastic "fangs" and "corners", changed the grille, the front twin headlights received plastic "glasses", and the taillights are combined with the license plate light and plastic "spacers" between the radiator grill and the headlights.
In 1979, the plant begins production of less powerful modifications of the VAZ-21061 with a 1.5-liter 71-horsepower VAZ-2103 engine and a VAZ-21063 with a 1.3-liter 64-horsepower VAZ-21011 engine. Since 1980, cars have been equipped with Ozone type 2107 carburetors.
In 1982, the Six was modernized. They began to install modified 75-horsepower VAZ-2106 engines on it according to the new GOST. Reflectors were no longer installed along the molding line on the rear fender. In 1988, the modernization affected the exhaust system: a disposable gasket and nut were installed in it.
In 1990, the plant launched a modification that can be called a Lux package - VAZ-21065 with a standard VAZ-2106 engine with a contactless ignition system, a Solex carburetor (21053-1107010-03), improved interior upholstery, other head restraints and with halogen headlights. This modification was made with "five" bumpers, a 1500 engine, heated rear window, a five-speed gearbox and a more powerful generator. The export models VAZ-21064 differed in appearance from the VAZ-21065 in a modified electrical circuit and bumpers with built-in turn signals. Beginning in 1985, first for export modifications, and later for “internal” modifications, the installation of a 5-speed gearbox of the VAZ-2112 and VAZ-21074 type began, which significantly reduces fuel consumption on the roads and engine noise.
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manual for the operation, maintenance and repair of cars VAZ 2106, VAZ 21061, VAZ 21063, VAZ 21065, VAZ 21065-01
1. The device of the car VAZ 2106 General information about the car General view of the car Governing bodies Keys Passport data
2. Recommendations for use Safety instructions and recommendations Safety rules Recommendations for use What you need to have in your car In daily use Going on a long journey Preparing the car for departure Checking wheels Checking the level and adding coolant Checking the level and adding oil to the lubrication system Checking the level and adding oil to the gearbox Checking the level and adding oil to the rear axle housing Checking the level and adding fluid to the clutch reservoir Checking the level and adding brake fluid to the brake fluid reservoir Checking the level and adding fluid to the washer reservoir Car break-in Vehicle operation during the warranty period
3. Faults on the way The engine will not start The engine is cold Engine is warm or hot Starting system malfunctions Checking the ignition system Checking the engine power supply system Lost idle speed Interruptions in engine operation Diagnostics of the engine condition by the appearance of the spark plugs The car is moving in jerks Jerk at the start of movement Jerks during acceleration Jerks with steady motion The car accelerates poorly Clutch drive adjustment Engine stalled while driving Oil pressure dropped Checking the lubrication system Overheating of the engine Cooling system check The battery does not charge Electrical equipment check Checking the voltage regulator Electrical malfunctions Types and arrangement of lamps Replacing the fuses Wiring diagrams Extraneous knocks appeared Engine knocks Knocks in the suspension and transmission Knock (noise) in the driveline Knock (noise) in the rear axle Vibration and shock on the steering wheel Brake problems Bleeding the brake system Checking the brake system Wheel puncture Wheel replacement
4. VAZ 2106 engine Engine design features Possible engine malfunctions, their causes and remedies Useful Tips Removal and installation of a mudguard Replacing the coolant Changing the oil and oil filter in the engine Cleaning the crankcase ventilation system Installation of the fourth cylinder piston in the TDC position of the compression stroke Checking and installing valve timing by marks Adjusting the tension of the camshaft drive chain Valve drive clearance adjustment Replacing the camshaft timing chain damper Replacing the camshaft chain tensioner Camshaft Chain Tensioner Shoe Replacement Replacing the camshaft drive chain Removal, installation and troubleshooting of a flywheel Replacing the front bearing of the input shaft of the gearbox Replacing Engine Seal Parts Cylinder head Removal and engine installation Engine repair Engine lubrication system Engine cooling system Exhaust system Supply system
6. Chassis Front suspension Design features Possible malfunctions of suspensions, their causes and remedies Checking the technical condition of suspension parts on a car Checking and adjusting the clearance in the front wheel hub bearings Replacing grease in the bearings of the front wheel hubs Replacing the front wheel hub bearings Front Suspension Upper Ball Joint Replacement Replacing the lower ball joint of the front suspension Replacing the front suspension shock absorber Replacing the front suspension spring Removal and installation of the lower arm of the front suspension Removal and installation of the upper arm of the front suspension Replacing the silent blocks of the lower arm of the front suspension Replacing the silent blocks of the upper arm of the front suspension Removing and installing anti-roll bar Removal and installation of front suspension assemblies Replacing the front suspension cross member Rear suspension Design features Checking the technical condition of the rear suspension on the car Removal and installation of longitudinal rods of the rear suspension Replacing the cross bar Replacing the hinges of the rear suspension rods Replacing the rear suspension shock absorber Replacing the rear suspension spring Shock absorbers Design features Checking shock absorbers on a car Checking shock absorbers at the stand
7. Steering Design features Checking the oil level in the steering gear Possible malfunctions of the steering, their causes and remedies Inspecting and checking the steering on a car Checking the free play (play) of the steering wheel Checking the ball joints of the steering rods Adjustment of the gap in the engagement of the roller with the worm Removal and installation of a steering wheel Replacing the steering shaft Replacing steering rods Removal and installation of the steering mechanism Removal and installation of the pendulum arm Pendulum arm repair Dismantling the pendulum arm Troubleshooting of pendulum arm parts Pendulum arm assembly
9. Electrical equipment Design features Fuses and relays Generator Starter Ignition system Ignition switch (lock) Lighting, light and sound signaling Windshield wiper Heater blower motor Engine cooling fan motor Instrument cluster Replacing Console Controls Replacing sensors and switches Replacing the flexible shaft and speedometer drive reducer
10. Body Design features Possible body malfunctions, their causes and remedies Useful Tips Replacing bumpers Hood Trunk lid Doors Seats Replacing seat belts Rear view mirrors Interior fittings Dashboard Heater Replacing the windshield and rear windows Body care Anti-corrosion protection of the body
Electrical diagram of the car VAZ 2106
A fairly simple and familiar design of the legendary "classic" Zhiguli allows you to carry out routine repairs of the VAZ 2106 yourself, in a garage. The point is not only in the simplicity of the design, but also in the affordable cost of spare parts, as well as in the small number of necessary tools and special devices.
The repair and operation of the VAZ 2106, as a rule, are inexpensive. A car in good technical condition and with a calm driving style in practice moderately consumes fuel, while not being too picky about its quality. "Six" and its modification VAZ 21061 with a 1.5 liter engine when driving on a highway at speeds up to 100 km / h fit into 8-8.5 l / 100 km, and the VAZ 21063 model consumes even less - up to 8 l / 100 km.
The resource of the power unit depends on the conditions in which it is used. On average, a factory-assembled engine passes 150 thousand km before overhaul, sometimes the mileage reaches 200 thousand. During this period, it will be necessary to perform such work.
The electrical part of the car as a whole is quite reliable because it is simple. The following parts often fail:
circuit breakers;
charging voltage regulator;
distributor contacts (on older models), slider fuse;
high voltage wires;
starter and generator brushes;
relay;
the terminals of the storage battery are oxidized.
The weakest point in the cooling system is the thermostat. The diagnosis of the malfunction is as follows: overheating of the liquid is observed or, conversely, a constantly low temperature. In newer models, the electric fan activation sensor, located at the bottom of the radiator, sometimes fails. After 40-60 thousand mileage, the water pump (pump) becomes unusable. It cannot be repaired and is completely changed. The rest of the units and parts of the system work reliably and do not have pronounced "diseases".
In the fuel supply system, the gasoline pump requires attention, diaphragms and valves in it quickly wear out. In carburetor models of the "six", capital cleaning of this unit is required approximately 1 time in 25 thousand km. In recent years, carburetors 2107 "Ozone" were installed on VAZ 21061 and 2106, and modification 2105 "Ozone" was installed on VAZ 21063. On vehicles with an injector, the injectors must be cleaned at the same intervals as the carburetors.