DIY electric water heater repair

In detail: do-it-yourself electric water heater repair from a real master for the site my.housecope.com.

Image - DIY electric water heater repair

If an electric boiler breaks down in your apartment, then it is not at all necessary to call the master - you can figure everything out on your own, having straight hands and the simplest tools. If you call the master, his services will cost a round sum. In the end, storage water heaters have a simple design, so that self-repair of the boiler will not cause any difficulties.

Here is a list of the main boiler failures:

  • Does not heat water;
  • Heats the water poorly;
  • The tank is leaking;
  • The tank is not filled with water.

In fact, there is simply nothing to break here, especially if you are looking at a simple model without an electronic control module.

If you see water droplets or rust on the heating block of your boiler, then most likely it is leaking.

The most common breakdowns are leaks. Over time, water heater tanks begin to leak, even if they are equipped with corrosion protection. Stainless steel tanks are also susceptible to leaks, various seals wear out here. You can repair leaks at home - but first you need to figure out their causes.

Do-it-yourself water heater repair begins with its dismantling. But before that, you need to drain the water from the boiler using the methods described on our website. After the boiler is empty, it must be dismantled, disassembled and inspected. If the tank flows in an arbitrary place or at welds, soldering will be required using special fluxes and solders (for brazing steel, sold in hardware stores). For this, the damaged area is cleaned with sandpaper and wiped with a degreasing agent. And only after that you can start soldering.

Video (click to play).

Leaks can manifest themselves directly on the flanges. This means it is time to replace the gaskets. They can be purchased from some service centers or ordered through online stores. After replacing the gasket, you can forget about leaks. But even in this case, it is recommended to completely remove the tank and inspect it for integrity - it is quite possible that there are traces of other damage on it.

Many factors indicate that it is time to change the heating element. For example, the boiler may stop heating the water or start hurting with an electric shock. Replacing the heating element begins with draining the water and dismantling the boiler. Next, we open access to the heating element, take a test or a multimeter in our hands, check the resistance of the heater - it should vary from 40 to 70 Ohm, depending on its model. If the measuring device shows an open circuit, the heating element can be safely changed.

Set the multimeter to the audible dialing mode, and place its contacts on the heating element according to the diagram, if there is a squeak, then your heating element must be replaced.

If the boiler fights with current, you need to check the insulation resistance between its contacts and the body (one probe for the body, the second probe for one of the contacts). In megohmmeter mode, the meter should show infinitely high resistance. If it is tens or hundreds of ohms, then this indicates a breakdown. Since the heating elements are not repaired, they just need to be changed. To do this, we buy a similar model and install it in the boiler.

If the problem is related to a lack of heating or wild overheating, then the problem may lie in the thermostat. You need to check it with a multimeter and see how it reacts to heating.If a mechanical thermostat with a bimetallic plate is installed in the boiler, press the control button and heat the thermostat with a soldering iron or lighter. If the button bounces off after heating, then the thermostat is working. At the same time, you need to check the integrity of its contacts using an ordinary multimeter.

To clean the heating element of the water heater from scale, use the available means: a metal brush, a knife, etc.

Is your boiler making noise like an electric kettle? Does it heat water poorly, continuously consuming kilowatts of electricity? The scum covering the surface of the heating element is to blame for everything. It has a low thermal conductivity, so the heat from the heater is practically not transferred to the water. As for the noise, this is the noise of water in the thickness of the scale itself. Thus, all scale must be removed from here. We start repairing the boiler by draining the water, then remove the water heater from the wall, remove the heating element and start cleaning it.

Cleaning the heating element from scale can be done in different ways. The mechanical method involves removing the main layer of scale with your hands while it is still wet. After that, we take sandpaper in our hands and carefully remove the remnants of lime deposits from the heating element. As a result, we should get a clean and shiny heating element.

The chemical method involves the use of special reagents that dissolve or soften scale. These can be purchased at hardware stores, but be sure to check consumer reviews first. As for strong acids, it is better not to use them - they can damage the metal of the heater.

Do-it-yourself boiler repair is quite a simple matter. But if your boiler is covered with electronics (refers to models with electronic control and various digital indicators), and there is no relevant knowledge, you will have to call the wizard. We can also recommend periodic maintenance. They include:

  • Descaling the heating element;
  • Descaling the tank;
  • Replacing the magnesium anode.

There is no need to wait until the boiler starts making noise or stops heating the water - arrange periodic cleaning of the heating elements, which will extend the service life of the water heater and prevent its premature failure (for example, the heating element can overheat).

Water heating tanks need periodic descaling and debris removal, what accumulates in their lower part - all this is removed through the flanges. If the garbage is not removed, bacteria will begin to multiply. It also affects the service life of the tanks. When cleaning the tank or heating element, it is necessary to pay attention to the inspection of the magnesium anode - it is quite possible that it is worn out and needs to be replaced.

An electric boiler is an effective solution to the problem of hot water supply for a private house. Such equipment, however, like any other, breaks down periodically.

If serious breakdowns have to be eliminated in a service center, then any more or less experienced craftsman can perform a small repair of the water heater with his own hands.

To minimize problems with the device, you should study its design and principles of operation. Usually, in private households, not flow-through, but storage models are used, which make it possible to use electricity more efficiently. Such a device consists of a heat exchanger tank, inside which a heating element is installed - a heating element, connected to the power supply.

An important part of the device is the thermostat. This element allows you to maintain a constant water temperature inside the storage tank. The water is piped to the heat exchanger. If its temperature is too low (and this is usually the case), then the thermostat gives a signal and turns on the heating element.

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The water is heated until it reaches the required temperature. After that, the thermostat works again and turns off the heating element.Hot water is taken from the tank and replaced with cold water, the heating process is repeated over and over. This is a general diagram of the device and operation of a conventional storage water heater.

Flow models are arranged somewhat differently. They do not heat a static volume of water, but a stream. They use more powerful heating elements that start working when the water is turned on and stop when it is turned off. To study in more detail the operation and structure of a particular model, you need to carefully familiarize yourself with the accompanying technical documentation.

The heater tank is a sturdy stainless steel container, one or two millimeters thick. No matter how resistant this material is to corrosion, nevertheless, these processes periodically arise and develop, which leads to the flow of water from the device. One of the most common causes of such breakdowns is electrical corrosion.

To prevent it, you need to regularly, i.e. Replace the internally mounted magnesium anode annually. This element is specifically designed to prevent electrical corrosion. Over time, it wears out, and the owners of storage tanks lose sight of replacing this important part.

As a result, the tank, which has served well for some time, suddenly starts to leak. The incorrect state of the magnesium anode can also affect the state of the heating element. The outside of the storage tank is usually enclosed in a metal or plastic housing, and it also has a heat-insulating shell that prevents heat loss.

Damage to the outer shell and insulation is rare, usually due to careless handling of the device. Cracks and chips on the body of the water heater may not disrupt its operation, but this will lead to a deterioration in the properties of the heat insulator, and will negatively affect the functioning of the device as a whole.

Cold water inlet and outlet pipes - for hot water usually do not cause any problems if the installation of the heater is done correctly. Usually, a water heater is equipped with two thermostats, one of which is designed to control the water temperature, and the second monitors the state of the first device.

Sometimes a third thermostat is also used, which determines the good condition of the heating element. In any case, the broken thermostat will have to be completely replaced. There are capillary, rod and electronic types of thermostats. Their design is different, but the principle of their work is the same.

The insulating gasket not only serves to seal the connection between the elements of the water heater, it is also necessary as an electrical insulator. It is recommended to replace this element regularly at every maintenance of the water heater.

The thermostat shows exactly what temperature the water inside the device is heated to. If this element breaks down, the water heater will still perform its functions, although data on the degree of heating will not be received.

Breakdown of heating elements is a typical problem for both flowing and storage water heaters. This element works under high stress and therefore wears out quickly. If the power supply is connected, but the water in the tank does not heat up, most likely the problem has arisen with the heating element.

First, you should check if electricity is supplied to the heating element and the thermostat. In the places where the cable is connected, the presence of voltage is checked with a tester. If there is no voltage, you may need to replace the cable itself or check for a power outage throughout the house.

If there is electricity and the cable is working properly, then problems have arisen with the heating element, which will have to be replaced, or with the thermostat. To figure out what exactly broke, you need to remove the thermostat and check it with a tester. Testing the health of the heating element is carried out as follows. First, the measuring scale of the device is set to the interval of 220-250 V. Then the resistance is measured at the terminals connecting the heating element to the mains.

If there is voltage, disconnect the heating element from the network and check the potential at the terminals of the heating element. Lack of response from the tester will indicate that the device is defective. If there is a reaction, you need to continue the diagnosis. First, disconnect the water heater from the power supply. Then the heating element is disconnected from the thermostat so that the contacts of the heating element remain not isolated.

Tester contacts are applied to them and the reaction is monitored. If it is, the heating element is working, if not, it needs to be replaced. In this case, it does not matter what kind of numbers the tester produces, only the presence or absence of a reaction is important. These troubleshooting methods are suitable for both storage electric water heaters and flow-through models.

To check the serviceability of the thermostat removed from the water heater, you need to set the adjustment knob to maximum and measure at the inlet and outlet of the device. If the needle of the tester remains calm, i.e. its position does not change, which means that the thermostat is faulty and needs to be replaced.

If the arrow deviates, then you need to continue testing. Now you should set the minimum position on the thermostat and attach the test leads of the tester to the contacts. It will not be easy to continue the diagnosis alone, the probes will have to be fixed or asked someone to hold them in the correct position for a while.

After that, you need to take a lighter and heat the tip of the temperature sensor. If the thermal relay is triggered, the circuit will open, and the resistance on the tester's scale will sharply go down, then the thermal relay can also be considered serviceable. If the system does not respond to heating, then this element is damaged and needs to be completely replaced.

Occasionally, the water heater can stop working due to a blown thermal fuse as a result of dangerous overheating of the device. It is enough to correctly adjust the operation of the device for it to start working as usual.

If the check showed that both the heating element and the thermostat are in good order, most likely problems have arisen with the control board. It is almost impossible to repair such an element at home. It will have to be replaced with a new one, and you will have to use the help of a specialist who will help you set up the electronic equipment. Most often, you just need to contact the service center, where the required element will be selected and installed correctly.

A tank leak is a serious problem that cannot always be corrected on your own. In some models, either the tank or the entire heater will need to be replaced. Sometimes the leak can be sealed, but care must be taken to restore the integrity of the outer casing and the thermal insulation layer. Usually such measures are insufficient and short-lived, and soon the leak will reoccur.

The water heater tank most often leaks if:

  • damage to the internal tank has occurred;
  • the heating element has deteriorated;
  • leaky gasket.

If water flows at the place where the heating element is attached, it may not be necessary to repair the tank itself. A special gasket is installed in this place, the leak can be caused by its damage. The gasket is replaced and thus the problem is solved.

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A water heater tank leak usually occurs due to neglect or untimely maintenance, which also includes the replacement of the magnesium anode. Another common problem is lack of grounding. This can also lead to the development of corrosive processes and the occurrence of leaks.

If you need to replace the gasket or heating element, it is best to first dismantle the faulty element in order to take it with you and find an exact analogue. Obtaining parts by eye can result in unnecessary costs. This replacement is relatively straightforward.But if problems arise with the tank, you will at least have to contact the service center. Immediately it is necessary to find documents for the water heater and clarify the warranty periods and service conditions.

Regardless of the nature of the breakdown, before starting repair work, you first need to turn off the power supply, remove the protective cover, disconnect the wires, pipes and drain the water. Wall-mounted models are usually removed from the brackets. The protective cover that hides the place for connecting the electrical wires and the fastening of the heating elements may have a different position depending on the model.

On horizontal type devices, such an element is usually located on the left, on vertical heaters - at the bottom, and on small models - in front. On some devices, you first need to unscrew the main mounting bolt located in the center. Sometimes this element is hidden under a decorative sticker.

After that, you need to carefully remove the thermostat, and then remove the tubes of the temperature sensor. They must be handled with great care. If the integrity of the thermosensor tube is broken, liquid filler will leak out. As a result, the water heater will simply have to be thrown away and a new device bought.

If there are stickers on the body with the serial number indicated, they must be kept, even if it interferes with the maintenance and repair of the product. This can affect the manufacturer's fulfillment of the warranty obligations, as well as facilitate the work of the service center employees.

The fact that there are problems in the operation of the device may indicate some changes in the mode of its operation. For instance:

  • increasing the time for heating water to a predetermined temperature;
  • the appearance of unusual sounds accompanying the operation of the device;
  • the appearance of impurities in tap water, a change in its color, smell or taste.

If at least one of these signs is observed, the water heater should be cleaned immediately. To do this, you will have to perform the following operations:

  1. Disconnect the device from the power supply.
  2. Remove the protective cover.
  3. Disconnect the contacts of the electric wires.
  4. Shut off cold water supply.
  5. Remove residual water from the tank using a hose.
  6. Unscrew the screws holding the heating element.
  7. Remove the heating element and descale it.
  8. Clean the inside of the drive from dirt and scale particles.
  9. Rinse the device thoroughly.
  10. Check the health of the magnesium anode.
  11. If necessary, replace this element immediately.
  12. Wait until the cleaned tank is completely dry.
  13. Install the heating element in place.
  14. Reassemble the device.
  15. Check the tightness of all fasteners.
  16. Connect the water heater to the power supply.
  17. Check for grounding.

The heating element should be removed from the tank carefully, the bolts may be too stubborn, sometimes the heating element is difficult to remove due to too much scale layer. The heating element is cleaned by mechanical or chemical means, as is the removal of contaminants from the tank. If a large amount of scale is found inside the device, you should consider revising the operating mode of the water heater.

This phenomenon is often observed when the device has been operating at maximum power for a long time. It is recommended to set the maximum heating temperature not higher than 60 degrees in order to increase the life of the device and reduce the number of breakdowns. If the body of the heating device shocks, it is possible that the heating element is deformed and ruptured, or there is a breakdown in the control system.

A detailed video on diagnostics of the condition, maintenance and self-repair of domestic water heaters can be viewed here:

It is not so difficult to repair a water heater when it comes to replacing some of its elements. In the event of a serious breakdown, it would be wiser to contact a specialized service center.Correct use of the device and its timely maintenance will save you many problems and costs.

Water heaters are irreplaceable helpers in everyday life, but the operation of these devices is not eternal, like all household appliances. The reasons for the breakdown can be very different: clogging of the water heater with deposits due to water hardness, burnout of the heating element, and others. You can solve the problem in a service center, but many are interested in the question of how to repair a broken water heater at home?

About a third of the population of Russia use various types of boilers as the main water heating - these include not only residents of the private sector, but also homeowners of country cottages, as well as ordinary tenants in urban high-rise buildings. A water heater is considered the simplest device for quickly heating water: in catering establishments they are used to quickly obtain large volumes of hot water for various needs in the range of 60-90 0 C. This allows you to wash dishes, vegetables, fruits with high quality, carry out preventive treatment of workplaces for cutting meat products and various utility rooms.

  1. By constructions the water heater can be table-top or floor-mounted, and can be attached to the wall of the room.
  2. By work cycle they are subdivided into continuous or batch units.
  3. Heating elements they can have electric heating elements, gas burners or water vapor.

In many city apartments, the hot water source is gas water heater, with the help of which residents quickly heat water and use it for their needs. Due to the poor performance of the central hot water supply, many tenants install a large-capacity electric water heater - a boiler of at least 80 liters, which is enough for a small family. Such a boiler is equipped with rather powerful heating elements that heat water and maintain the optimum temperature set by users.

There are no ultra-reliable household appliances in the world - the repair of water heaters is considered by specialists to be an integral part of their operation mode. There are problems that each user can fix on their own, but there are also those when you simply cannot cope without the participation of an experienced master. At home, you can carry out minor repairs of boilers and water heaters; in more difficult cases, it is better to contact a professional.

Before embarking on minor repairs to various brands of boilers, a home craftsman should know device installed device... As a rule, a storage boiler consists of the following elements:

  1. The temperature sensor shows the amount of water and its temperature. A running arrow and a scale are the main elements of a simple device, but modern expensive units can have a digital panel. If this part breaks, the functionality of the device is not impaired.
  2. Thermal insulation layer ensures a constant temperature inside the product
  3. Extraction pipe - with its help heated water enters the household piping system.
  4. The outer casing can be made of metal or plastic.
  5. Tank - stainless steel container, wall thickness at least 2 mm.
  6. TEN is an electric heating element.
  7. Inlet pipe - through it the tank is filled with cold water.
  8. Magnesium anode that protects the ten from possible corrosion.
  9. Thermostat or thermostat. It is with its help that the water is automatically heated, two such devices are used in budget models, more expensive models use three thermostats. These parts are not repaired and must be replaced with similar parts in all characteristics.
  10. Sealing gaskets are installed at the junction, are responsible for tightness, and are replaced with new ones when worn.
  11. Electronic boards control water heating, control all functions of the water heater.
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Flow-through heaters have a similar device, but they do not have a tank, and heating elements are more powerful in order to quickly heat water. Therefore, the repair of such water heaters will be easy to do with your own hands.

Flow type water heater

If you smell of burning, when you hear a loud pop or crackle that is uncharacteristic for quiet operation of the product, immediately disconnect the water heater from the mains and start a methodical troubleshooting. Most likely it is burned out heating element - it needs to be replaced, it cannot be repaired. How to clean the heating element from scale at home there is a detailed video: