In detail: do-it-yourself electric screwdriver repair from a real master for the site my.housecope.com.
Many people probably have electric screwdrivers, battery-powered flashlights, etc. at home. in which the batteries do not pull.
My screwdriver has a fully charged battery for a couple of three screws.
Batteries in a screwdriver, cadmium in flashlights, as a rule, lead, all of them are now quite problematic to get for replacement. That will give us the conversion of devices to lithium.
1. Simplification of charging. Charging from micro usb, no need to look for where you put your own charger or where the wire from the flashlight.
2. The lithium battery is easier to find. For example, I generally took cans from an old battery from a laptop (you can find it either for free or for minimal money).
3. When replacing cadmium. There is no memory effect and you can charge at any time without waiting for a complete discharge.
4. Bigger than the standard battery capacity, often even when using a used unit. cans.
And so what we need.
1. Charge controller board, for example, on the TP4056 microcircuit. It is sold by the Chinese on Ali ebau and other sites. A clip will be sent for a dollar.
Available in two versions with and without overdischarge protection. It makes sense to use it with protection if there is no protection board in the battery itself. For 18650 batteries and the like, the protection board is usually installed on the negative terminal, if the negative is not made of metal, but of PCB glass, then this is the protection board.
The boards are similar in size. (left with protection from right without)
WARNING. For an electric screwdriver, battery protection cannot be used with a protection current of about 3A, and although the total consumption of a screwdriver is not large, inrush currents cut out the protection.
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Video (click to play). |
Here is a circuit board with battery protection (found on the Internet). Also in the appendix I will add documents for microcircuits.
The Chinese boards have a charge current of 1A if you want to charge from a computer port or from a weak charge, you must reduce the current to at least 0.5A. To do this, you need to replace the 1.2K resistor connected to the second leg of the TP4056 microcircuit with a larger resistor, for a current of 0.5A with approximately 2.4K resistance (the table of charging currents depending on the resistance is given in the document on the microcircuit).
I am planning on being able to charge from a computer and am replacing this resistor. Soldering and cleaning the pads.
Since it was only available with a nominal value of 2.2K, it received a charge current of 0.52A. What I considered acceptable for charging from a computer port.
2. The battery can be either bought a new one or removed, for example, from an old laptop battery.
My battery contained 6 cans connected in pairs. It is advisable to disconnect all the batteries (one of the cans was completely dead in one of the pairs) and measure the residual voltage. If there is a choice, then take banks with a large residual voltage, as a rule, and they also have more remaining capacity, although of course it is better to measure the real capacity. The battery was at 4000 mA i.e. at 2000 mA per jar, the residual capacity was noticeably 1200-1400 mA, depending on the jar.
Metal strips of contacts are welded to the batteries; they do not need to be torn off, but simply cut between the banks. It is convenient and safe to solder wires to them. The metal on the contacts of the batteries themselves is harder to solder and if you hold the soldering iron for more than a second, then there is a danger of overheating the battery, which will disable it until it burns out.
3. Wiring soldering iron tester, files, glue gun, etc.
We remove the batteries and standard charging for them.(if there is a backlight and for the flashlight it is desirable to measure the current of the LEDs on a fully charged battery)
Thinking about where to place the new battery and charging board.
Now, one of the longest stages is the finalization of the case.
To speed it up, it is better to use mechanization.
For example, Chinese cutters.
But I like the old Soviet ones better, they have better control and are less distracted. But unfortunately on sale they are more difficult to find.
We choose the extra plastic, making sure that the mini USB connector is minimally recessed.
We solder the circuit by connecting the battery and charging. And we check the operation of the charging and screwdriver, also if there are lighting LEDs, we measure the current consumption from lithium and the resistance of the damping resistor.
If the current of the lighting LEDs is very different from the current on the standard batteries, then we adjust the resistance of the balancing resistor. I soldered another resistor in parallel.
Next, degrease the body and all the parts with isopropyl alcohol or good gasoline in the shoe (ethyl alcohol does not degrease). And we fill in all the components from the hot glue gun. Excess, if that is not difficult to cut off with a knife.
After assembly, pour glue from a pistol into the holes that are intended to indicate charging.
When the glue has cooled down a little, it is easy to clean off the excess. As a result, the glue acts as a light guide and the battery is clearly visible when charging.
Alteration of another screwdriver. Now the battery can be charged without removing it from the screwdriver.
The battery is removable. (After the alteration, a micro USB connector and a charge indicator appeared on it)
A set of cadmium batteries and contacts were attached directly to the batteries.
With the help of hot melt glue I made a clip of contacts.
I placed the charger in the back and soldered all the components.
Redesigning the flashlight with a lead battery and charging from the mains took even less time since nothing had to be undermined.
Looking through the boxes with various junk the other day, I came across an Einhell bavaria bas 3,6 electric screwdriver.
As pictured, only model 3.6.
The battery on it ordered to live for a long time, so it was thrown down and was not used. Not to say that it is a convenient and necessary thing, but hands itched to restore it.
As batteries, there are three 1.2V batteries, with a capacity of only 800 mAh. We throw them out right away, already mentally trying on an 18650 can in their place, and preferably two.
At first I thought to install them directly into the handle, but the inner diameter did not allow it to be done.
Well, let's do with one, since a recent measurement of the capacity gave the result of 1850 mAh.
Then the question arose of fixing the battery, I wanted to leave it removable and quick-change, a holder ordered from China came to the rescue, although it was for 3 elements, but this is not a problem.
We mark, cut, try on.
Not bad already, continue fitting. We solder the wires, simultaneously filling everything with glue.
The battery is installed, it's time to think about charging it. For this purpose, we will use the module on the TP4056, I did not take a photo, but there is nothing special there - we try it on in place, solder the wires and fill it with the same glue from the pistol.
The connector did not come out very beautiful, but this does not in any way affect the functionality and strength, and thanks to the glue, the charge indication is now clearly visible - the glue around the connector is highlighted.
This is what the electric screwdriver looks like now.
Bottom line: operability is restored, the battery has become quickly replaceable, any power supply unit with a wire is suitable for charging.
Well, as a bonus, the removable part can be used as a charger for 18650 batteries.
I did it slowly in a couple of hours, took pictures on Xiaomi Redmi Note 3
the key point in all such posts is to find an electric screwdriver, a screwdriver, an American shuttle in your trash.
Lived up to the time when imported junk falls under the joke "finalize with a file"
funny, I'm at work on the contrary, threw out the lithium and put 3 nickels. I have been using it for the second year
Tell me where did you get good banks?
Gutted laptop batteries
All 6 cans do not die in them at once =)
These batteries can be easily bought for a penny at any electronics repair service.
I took so quite usable 18650 at 30r / pc))
Yes, it so happened that we gave away a couple of laptops with live batteries
Well, here's the xs. Screwdriver - normal. And this?
Yes, I am so skeptical about this thing. I have a Zubr screw. You know, it works fine. I don’t know any problems with him. Apart from the moment when Akum sits down. A boy friend has a Makita screw. Small, lithium in a pen. Replaceable blocks, but not visible. In the sense that the block does not stick out from below, as the magazine enters the pistol. He collects cabinets. Also, he says, he does not know grief. But, as in a laminated (pressed chipboard with a coating), to drive screws into a container, this is one thing, but like into a coating. Sometimes it is necessary to tighten it with a screwdriver. Straight, make a lot of effort. How this screwdriver will go there, screw it in - I do not know. And install the doors? Screw the box to the wall. There material and aerated concrete, and brick, and stupid concrete in monolithic. What is there to twist to her? Sometimes work with a mixer, sometimes drill. Probably, these screwdrivers for other tasks. Disassemble the technique.
There is a discharge indicator on the charge controller, otherwise by eye)
Yes, I was probably wrong about the discharge indicator. But this is not critical to me.
In terms of functionality and dimensions, the cordless screwdriver is in the middle between a regular screwdriver and a screwdriver. Due to its lightness and compactness, this electric screwdriver works quickly with different fasteners compared to a manual screwdriver. It is used for the assembly of furniture, repair and maintenance of various equipment. Plus, the tool can be made by hand.
The cordless screwdriver is used for screwing and unscrewing various fasteners into non-solid materials, for example, made of wood. The screwdriver battery is built into the handle, so the tool is small. The device can be used where there is no need to drill and tighten the fasteners too much, to work in narrow places and openings in which a screwdriver cannot fit.
The rechargeable screwdriver is used in the assembly of furniture, installation of windows, repair of household and computer equipment, maintenance of cars, when performing small household work.
The tool is characterized by parameters that you need to know about:
- battery voltage. This characteristic is equivalent to the power of network devices. With increasing voltage, the device has a greater efficiency. The maximum value is reached with a fully charged battery. Decreases over time until the screwdriver can still be turned on. During storage, the voltage also decreases. Therefore, after a long period of non-use of the instrument, it must be fully charged;
- battery type. There are three types of batteries used in screwdrivers:
- nickel-cadmium Ni-Cd. Cheap, resistant to different temperatures. Due to their low resistance, they have high charge and discharge currents. They can be charged about 1000 times. But they are toxic due to cadmium, have a memory effect and a small capacity;
- nickel metal hydride Ni-MH. The memory effect is less than that of nickel-cadmium. Due to their higher density, their capacity is 25–35% larger than previous ones with the same dimensions. Not harmful to the environment. But they have less charge. It is undesirable to discharge them to the end;
- lithium-ion Li-Ion. They have the highest capacity. Due to this, they are reduced in size. They have no memory effect at all. Discharges very slowly during storage. But they also have their disadvantages. Higher cost, shorter service life and poorly tolerate high and low temperatures;
- Battery capacity. The operating time of the screwdriver depends on it.At high speeds under load, energy is consumed faster, so the operating time also depends on the intensity. Lithium-ion batteries may not be fully recharged for fast charging;
- battery device. There are two types of battery for a cordless screwdriver:
- removable. Installed in powerful devices, charges quickly. Allows you to work continuously if there is a replaceable battery;
- non-removable. located in the housing. Such a tool is light in weight, size and cost. It is convenient for them to use. But the capacity is also small, so you have to charge it often. This can lead to work interruptions. After all, the battery cannot be removed from the case, and another cannot be put in its place;
- charging time. Depends on the type of battery and ranges from 1 to 10 hours;
- maximum torque. It determines the force of rotation. When interacting with the material, the moment decreases. Using the tool at high loads leads to a quick loss of battery power and wear of the screwdriver elements;
- maximum number of revolutions. This is the rotation of the shaft. With a high-speed screwdriver, self-tapping screws can be easily screwed in.
The main elements of the cordless screwdriver:
- Power button.
- Electric motor.
- Reducer.
- Spindle with tip. Some models have a cartridge.
- Battery.
- Power and battery indicator.
Cordless screwdriver device
When the power button is pressed, the circuit is closed. The battery supplies energy to the engine. He starts to work. The rotation is transferred to the gearbox and to the tip with a hole. A bit or adapter is inserted into it to enable the use of nuts.
A screwdriver can replace a cordless screwdriver, but a screwdriver is not always. Although these tools are similar in appearance, they have significant differences.
This is not to say that this or that instrument is better than the other. The screwdriver is good for its power and drilling capability. And the screwdriver is convenient for its small dimensions and weight.
Compare your needs and the money threshold for buying. Check out the types and technical characteristics of screwdrivers.
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rechargeable. The advantage is freedom of movement. The disadvantage is depending on the capacity of the battery;
Types of shape of cordless screwdrivers:
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straight. Such a device is easy to put in your pocket. But it can be inconvenient when working in a narrow place, when the hole for the fastener is on the side surfaces;
Cordless screwdrivers are classified into household and professional. The latter are distinguished by greater power due to their high torque and rpm.
When buying a tool, pay attention to the technical characteristics and additional features:
A number of the most popular models for home and domestic use stand out:
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household screwdriver Makita 6723 DW. It is completed with a convenient case, 80 attachments. Charges in 5 hours;
An electric screwdriver is a hand-held electric tool with various attachments, driven by an electric current. This article discusses some of the disadvantages of this tool, such as a weak battery, and how to solve them. As well as methods for extending functionality.
Such a screwdriver is a very convenient device that can be used not only for twisting, twisting, but also as a miniature low-speed drill. Personally, I do just that - I bought an inexpensive nozzle-collet and I don’t know any problems. Figure 1.
It is very simple and convenient, but they all have one problem - weak batteries. It is not surprising, because despite the fact that the device is very cheap, it is not in great demand, since the electric screwdriver is low-power, it is best to take a miniature screwdriver - and do not suffer.
And if you do not add power to the screwdriver in any way, then a significant drawback of bad batteries, which, as a rule, sit down at the most inopportune moment, can simply be replaced with more capacious ones.
I recommend that you consider two tips:
1) Gently unscrew the screwdriver, and pay attention to what kind of batteries are there, and how they are connected. If there are simple AA or micro-finger AA batteries, then you are in luck, you do not need to invent anything - just buy more capacious ones and implement them instead of the old ones, just do not confuse the poles of the batteries! Install the new ones exactly in the same place and in the same way as the previous ones were installed.
2) You can slightly alter your electric screwdriver so that it can be powered both from batteries and from a power supply. Personally, I did just that (picture # 2).
Figure # 2 - Appearance of a converted electric screwdriverIn the body of the screwdriver, I drilled a hole for the wire. Then he threw out her own batteries and connected a wire in their place. After that, I took batteries with a capacity of about 11A / h and stuffed them into a box of a suitable size, picture No. 3.
Figure №3 - Box with batteriesNow I can use a screwdriver for a week on the battery box because 11 Ah is more than enough. Or plug the connectors into the sockets of the power supply and work with power from it.
People who are engaged in home-made construction are probably trying to do something useful for everyday life. Ideally, the greatest satisfaction will be caused by useful constructions that simply do not exist and are impossible to buy. It is getting harder and harder to do such a useful thing. But you can also get benefits from home-made designs that perform the functionality of purchased devices, but cost much less in price. I propose a method of manufacturing a device at a price significantly lower than a finished device in a store.
Roller blinds, thanks to their convenience and practicality, penetrate into our everyday life. A curtain bought at one time very well protected the room from sunlight. But in addition to cheap curtains, there were also curtains with a mechanical drive on sale at a price 8 to 15 times more expensive than ordinary curtains. It was possible to build a curtain with a motor by purchasing parts for 300 rubles (2009).
1. An electric screwdriver bought at a sale for 250 rubles is used as a curtain drive. The screwdriver kit included a set of not-so-bad bits, bit extenders and a charger. One bit extension is required for the device.
2. Disassemble the screwdriver. The screwdriver is powered by 3 AA batteries of unknown capacity.
3. Disconnect the battery compartment and extend the power wires from it to a length of 2-2.5 meters.