DIY Passat B5 headlight repair

In detail: DIY Passat B5 headlight repair from a real master for the site my.housecope.com.

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When adjusting the headlights, the fog lights are also adjusted.

To adjust the headlights, screws are used, which can be accessed through the holes in the upper part of the headlamp, see fig. The location of the holes for adjusting the headlights in the horizontal (1) and vertical (2) planes.

The inner screw is for vertical adjustment of the headlights and the outer screw is for horizontal adjustment.

When adjusting the headlights, the following conditions must be met:

- the tire pressure must be within the normal range, - only the driver must be in the car, - the fuel in the fuel tank must be more than 90%, - the car must be parked on its wheels on a flat horizontal surface, - before adjusting, the car body must be shaken to so that all the suspension elements fall into place, - set the headlight range control to position 0, - only the dipped headlights are adjusted. The luminous flux of the headlamps has a slope of 10 cm at a distance of 10 m, i.e. 1%.

Replacing bulbs Volkswagen Passat B5

The location of the bulbs in the left headlight Volkswagen Passat: A - low beam lamp, B - front side light lamp, C - high beam and fog light lamp.

Video (click to play).

Before replacing the external light bulb, remove the ground wire from the battery. Remember that if the light has just been lit, it may be too hot. Check the appropriate circuit and fuse before replacing the ambient light bulb. Do not touch the glass bulb with bare hands. The fingerprint evaporates and deposits on the reflector, resulting in poor lighting. Be sure to replace defective lamps with lamps of the same type. Wipe off touch stains due to carelessness with a clean, lint-free cloth or alcohol. When replacing xenon lamps Volkswagen Passat, you must be very careful and careful, as you can get a strong electric shock from the power source of these lamps. Replacing gas-discharge xenon lamps with Passat, which can be identified by a sticker with a high voltage sign on the lamp housing, is not recommended to be done on your own.

Fastening elements of a passing light bulb Passat B5: 1 - spring clip, 2 - electrical connector, 3 - front side light lamp, 4 - dipped beam lamp, 5 - retainer.

Open the hood on the car

To access the right Volkswagen headlight bulbs, remove the air intake. To do this, unscrew the two screws (A) securing the air intake. Pull up the air intake at the rear end (B) and move it towards the middle of the vehicle. Pull back the plastic headlight cover and remove it. Remove the electrical connector from the back of the headlight bulb and squeeze the bulb spring brackets and move the brackets to the side. Remove the headlight bulb. When installing the bulb, do not touch the glass bulb of the bulb with your hands. Install a new Passat low beam bulb so that the locating nose of the poppet flange falls into the recess of the reflector. Secure the light bulb with a spring clip, snapping it into the retainer and connect the electrical connector to the light bulb. Install the rear plastic headlight cover.

Fastening elements of the main beam headlight bulb Passat B5: 1 - spring clip, 2 - electrical connector, 3 - high and fog light lamp, 4 - retainer.

Pull back the plastic cover and remove it from the headlight. Remove the electrical connector from the back of the headlight bulb and squeeze the bulb spring brackets and move the brackets to the side. Remove the headlight bulb. Install a new Passat high beam bulb so that the locating nose of the poppet flange falls into the recess of the reflector. In this case, the middle of the three contacts of the electrical connector will take the upper position. Secure the bulb with a spring clip and connect the electrical connector to the bulb and fit the rear plastic cover over the headlight.

Pull back the plastic cover and remove it from the back of the headlight. Remove the Passat front side light bulb holder from the bottom of the reflector. Press and, in this position, turn the bulb counterclockwise to remove it from the socket. Insert the new bulb into the socket, press in and, in this position, turn clockwise until the bulb locks in place. Insert the bulb holder into the reflector and fit the plastic headlight cover. This completes the replacement of the Volkswagen Passat front light bulb.

Front removal process headlights by car WV Passat B5 before restyling.

Volkswagen, as a special tool is required to access the lamp housing. The following is the order of execution for Station wagons.Open the tailgateUnscrew the screws and remove the glass of the lantern and remove the faulty lamp from the lamp holder and insert a new lamp. Insert the glass of the lantern into the corresponding hole in the tailgate, while making sure that the rubber seal and the lantern as a whole are in the correct position in relation to the adjacent lanterns. Do not tighten the screws for fastening the glass of the lantern very tightly, while making sure that the sealing washers of the fastening screws are in the correct position.Fasteners for the lamp holder for the additional brake light Passat: 1 - plastic spring clip, 2 - metal holders.Details of the additional brake light Volkswagen B5: 1 - bulb holder, 2 - bulb, 3 - reflector.Additional brake light for Volkswagen Passat Wagon: 1 - diffuser, 2 - reflector, 3 - bulb holder, 4 - light bulb.An additional brake light for the Volkswagen Passat sedan is installed on a shelf in the lower part of the rear window. Open the trunk lid and push back the two plastic spring clips located next to the metal holders and pull down the bulb holder. Detach from the bulb holder electrical connector and remove the defective glass-base bulb from the holder and insert a new bulb. Connect the electrical connector to the bulb holder and place the bulb holder in the body, the spring clips should snap into place.Remove the rear tailgate inner trim and press on the tabs on the clips and remove bulb holder from the additional brake light. Remove the faulty glass-base bulb from the bulb holder and replace it with a new bulb. Insert the bulb holder into the body, with the spring clips in place, install the inner trim of the rear door. This completes the replacement of lamps in the additional braking lamp of the Volkswagen Passat B5.Lighting devices Volkswagen Passat B5, as a rule, do not cause any particular complaints from car owners. Long-term and trouble-free operation of the Volkswagen Passat B5 headlights is possible with proper care for them, timely maintenance and troubleshooting.The restoration or replacement of headlights can be entrusted to the specialists of the service station, however, practice shows that most of the work related to the repair of lighting devices, the car owner can do on his own, while saving his own funds. What features of VW Passat B5 headlights should a car enthusiast take into account when servicing them without assistance?The fifth generation Volkswagen Passat has not been produced since 2005, so most cars of this family require replacement or restoration of lighting devices... "Native" headlights VW Passat B5 can be replaced with optics from manufacturers such as:

Hella;

Depo;

TYC;

Van Wezel;

Polcar etc.

The highest quality and most expensive optics for VW Passat B5 are German headlights Hella

The most expensive are the German Hella headlights. The products of this company today may cost (rubles):

headlight without foglights (H7 / H1) 3VO 941 018 K - 6100;
headlight xenon (D2S / H7) 3BO 941 017 H - 12 700;
headlight with fog light (H7 / H4) 3BO 941 017 M - 11 000;
headlight 1AF 007 850–051 - up to 32,000;
rear headlight 9EL 963 561-801 - 10 400;
fog lamp 1N0 010 345-021 - 5 500;
set of flashing lights 9EL 147 073-801 - 2,200.

Taiwanese Depo headlights have proven themselves well in the European and Russian markets

A more budgetary option may be headlights of Taiwan-made Depo, which have proven themselves well in Russia and Europe, and cost today (rubles):

headlight without PTF FP 9539 R3-E - 1 900;
headlight with PTF FP 9539 R1-E - 2 350;
headlight xenon 441-1156L-ND-EM - 4,000;
headlight transparent FP 9539 R15-E - 4 200;
rear lamp FP 9539 F12-E - 3,000;
rear lamp FP 9539 F1-P - 1 300.

In general, the Volkswagen Passat B5 lighting system includes:

Headlights;
rear lights;
direction indicators;
reversing lights;
brake lights;
fog lights (front and rear);
license plate illumination;
interior lighting.

The service life of lamps, according to the technical documentation, ranges from 450 to 3000 hours, but practice shows that if extreme operating modes are avoided, the lamps will last at least twice as long.

The headlights used on the Volkswagen Passat B5 are non-collapsible and, according to the operation manual, cannot be repaired.

If you need to replace the rear light bulb, you must fold the trim in the trunk and remove the rear plastic headlight panel on which the lamps are installed. The lamps are removed from their seats by a simple counterclockwise rotation. If it is necessary to remove the entire taillight, then you should unscrew the three fastening nuts set on the bolts mounted in the headlamp housing. To return the headlamp to its place, you must repeat the same manipulations in reverse order.

I bought the entire set at the VAG warehouse, Hella ignition units, OSRAM lamps. I left the main beam as it is - near xenon is enough. Of the hemorrhoids, I can name the following: with a file I had to undermine the plastic mounting base of the lamp and the plug coming from the ignition unit. How this is done, the sellers explained to me when buying. I also had to unfold the antennae holding the lamp in the base, on the contrary. I haven't used a hydrocorrector yet - there was no need, I can't say. No changes are made to the headlight itself! You can always put back the "native" lamps in 10 minutes.

As a result of prolonged operation, the headlights lose their original characteristics, the throughput decreases, the outer surface of the lighting devices becomes cloudy, yellow and cracked. Dull headlights incorrectly scatter light, and as a result, the driver of the VW Passat B5 sees the road worse, and drivers of oncoming traffic may be blinded, that is, the safety of road users depends on the state of the light devices. Decreased visibility at night indicates that the headlights require maintenance.

Headlight polishing can be done with a grinder or grinder

Clouded, yellowed, as well as cracked headlights can be given for restoration to service station specialists, or you can try to restore them yourself. If the owner of VW Passat B5 decided to save money and carry out repairs without assistance, he must first prepare:

a set of polishing wheels (made of foam rubber or other material);
a small amount (100-200 grams) of abrasive and non-abrasive paste;
water-resistant sandpaper with grit values from 400 to 2000;
plastic wrap or construction tape;
grinder or grinder with adjustable rotation speed;
White Spirit thinner, bucket of water, rags.

The sequence of steps for polishing headlights can be as follows:

The headlights are thoroughly washed and degreased. The headlights must be washed and degreased before polishing.
The body surface adjacent to the headlights must be covered with plastic wrap or construction tape. Better yet, simply remove the headlights while polishing. The body surface adjacent to the headlamp must be covered with a film
Start polishing with the coarsest sandpaper, periodically dampening it in water. It is necessary to finish with the finest-grained sandpaper, the surface to be treated should turn out to be evenly matte. At the first stage of polishing, the headlight is processed with sandpaper
Wash and dry the headlights again.
A small amount of abrasive paste is applied to the surface of the headlight, and at low speeds of the grinding machine, processing with a polishing wheel begins. Add the paste as needed, while avoiding overheating the surface to be treated. An abrasive and non-abrasive paste is used to polish the headlights.
Processing should be carried out until the headlight is completely transparent. Continue polishing until the headlight is completely transparent.
Repeat with the non-abrasive paste.

To replace the Volkswagen Passat B5 headlights, you will need a Torx 25 wrench, with which the three mounting bolts that hold the headlight are unscrewed. To get to the mounting bolts, you need to open the hood and remove the turn signal, which is attached with a plastic clip. Before removing the headlamp from the niche, disconnect the power cable connector.

I'm in trouble with fogging headlights. The reason is that the factory headlights are sealed, and most of the alternative, tuned ones are not, but have air ducts. I don't bother with it, the headlights fog up after every wash, but in the rain everything is fine. After washing, I try to ride on the low beam for a while, the headlight inside heats up and dries up in some 30-40 minutes.

After refitting the headlamp, it may need to be adjusted. You can correct the direction of the light beam in the horizontal and vertical planes using special adjusting screws located at the top of the headlamp. Before starting the adjustment, make sure that:

tire pressure is correct;

there is one person in the car in the driver's seat;

the fuel tank is completely full;

the car is located on a strictly horizontal surface.

When starting the adjustment, the car body should be tilted so that all suspension parts return to their original position. The light corrector must be set to the "0" position. Only the dipped beam is regulated. First, the light is turned on and one of the headlights is covered with an opaque material. The luminous flux is adjusted in the vertical and horizontal planes with a Phillips screwdriver. Then the second headlight is covered and the procedure is repeated. The fog lights are adjusted in the same way.The meaning of the regulation is to bring the angle of inclination of the light beam in accordance with the specified value... The standard value of the angle of incidence of the light beam is indicated, as a rule, next to the headlamp. If this indicator is, for example, 1%, this means that the headlamp located at a distance of 10 meters from the vertical surface of the car should form a beam, the upper border of which will be located at a distance of 10 cm from the horizontal marked on this surface. You can draw a horizontal line using a laser level or in any other way.If the required distance is more than 10 cm, the area of the illuminated surface will be insufficient for comfortable and safe driving in the dark. If less - the beam of light will dazzle the drivers of oncoming traffic.

A sufficiently spectacular alternative headlight could be the Variant Chrome LED

Sedan Chrome LED;

Sedan Chrome LED headlight is in high demand among auto-tuning enthusiasts

Variant Red White LED;

Many VW Passat B5 owners prefer to replace standard headlights with Variant Red White LED

Variant Black LED;

Sedan Black LED;

Sedan Red White LED etc.

The list of suitable headlights can be continued with the following models:

Angel Eyes Chrome; One of the most popular headlight tuning options - Angel Eyes Chrome
Angel Eyes Black;
H7 / H7 Chrome;
H7 / H7 Black etc.

In addition, headlight tuning can be done with accessories such as:

cilia; The "eyelashes" on the VWPassat B5 headlights can look quite impressive
bi-xenon lenses; Bi-xenon lenses not only look beautiful, but also better illuminate the road
xenon kit;
turns;
repeaters of turns;
room lighting;
fog lights.

Despite the fact that the Volkswagen Passat B5 has not left the assembly line for 13 years, the car remains in demand and is one of the most popular models among domestic motorists. Such confidence in the Passat is explained by its reliability and availability: today you can buy a car for a very reasonable price, being confident that the car will last more than one year. Of course, most of the components and mechanisms during the long-term operation of the car can exhaust their resource and for the full operation of all systems and assemblies, prevention, repair or replacement of individual components is required. Headlights VW Passat B5, despite their reliability and durability, after a certain time also lose their original characteristics and may require replacement or repair. You can carry out preventive measures or replace the headlights of the Volkswagen Passat B5 yourself, or contact a service station for this.

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Today we will explain the replacement and installation of the headlight and lamp in the Volkswagen Passat B5. If they are broken or you just decided to replace them, then our video tip will certainly help. What difficulties await with such a repair?

If you want to install a headlight and a lamp in a VOLKSWAGEN PASSAT B5 with your own hands, then it will not be difficult to complete all the repair steps. To understand the process of replacement and repair, watch our video instruction to independently replace the headlight and lamp in VW Passat B5. Headlamp perimeter clearance adjustment unitFront direction indicator The location of the guides (arrows) on the headlamp for installing the locking protrusions of the front direction indicator Place of attachment of the front direction indicator with a spring-loaded loop Image - DIY Passat B5 headlight repair

Before removing the right front direction indicator, remove the air intake.

Produced from 1996 to 2005, the Volkswagen Passat B5, thanks to its excellent driving performance and impressive durability, has firmly taken its place in the garages of motorists. Already in the basic configuration, this car is able to satisfy most of the technical and aesthetic needs of the owner, but, as you know, there is no limit to perfection.The widest range of goods offered by car stores allows you to significantly improve the external and internal characteristics by making tuning the Volkswagen Passat B5 with your own hands.

Of course, independent work on a car brings special pleasure in case of a positive result. There is pride not only in their skills and abilities, but also in the final uniqueness and recognition of the pet. With the help of simple elements, you can significantly change the appearance of the car, highlighting it in the city traffic. Having come to the final result, you will definitely want to share it with your friends by posting a photo of tuning Volkswagen Passat B5 on social networks and on specialized forums where like-minded people will appreciate them.

Most tuning parts can be ordered through online stores with delivery to the nearest post office or to your home. If you are one of those who like to “touch” the goods before buying, the doors of ordinary car stores are also welcoming wide open for you. In any case, before starting work on changing the car, it is important to study in detail the issue, the execution methodology and the range of proposals. In this article, we will first consider the possible tuning options, after moving on to the issue of their practical implementation.

When starting tuning the Volkswagen Passat B5 with your own hands, it is important to clearly define the desired result. Ample opportunities for improving the car can result in both a unique appearance and a positive change in driving characteristics. Often, Volkswagen Passat owners want to combine these two options, which is quite possible and even commendable. Moreover, individual elements, such as the installation of a wing (spoiler), with the correct selection, can simultaneously improve the visual component and behavior of the car on the road. Let's consider in more detail the possible options:

Replacing the steel wheels supplied as standard with light-alloy wheels has become commonplace for Passat owners. Proof of this is the wide range of lightweight wheels available in automotive stores. Numerous design solutions allow everyone to choose wheels that are ideally suited to a variety of tastes, and their lower weight will improve the overall technical characteristics of the machine. Various color options allow you to experiment with body and wheel color combinations, and wheel shapes satisfy even the most sophisticated imaginations.

Thousands of proposals that change the appearance and characteristics of the body allow you to change your car beyond recognition. You can see the results of such changes in the presented tuning photos of the Volkswagen Passat B5. By changing the appearance of the body, you also change the aerodynamic characteristics, improving the handling of your car. Installing new aerodynamic body kits, sills, skirts, bumpers and other elements can significantly improve the appearance. Elements that are less aerodynamic, such as grills, linings and others, also affect the presentability of the car. Tuning the Passat B5 radiator grill will significantly change the car, giving it a sporty or, conversely, a serious look. Specialized stores are happy to provide you with everything you need to make these changes.

The spoiler (wing) is designed to significantly change the aerodynamics of the body and, under the action of the incoming air flow, pushes the rear of the car to the road, improving grip and handling. A wide variety of shapes and characteristics of spoilers make it easy to choose the ideal option. Even a spoiler randomly selected without regard to aerodynamics can enhance the appearance, making it sporty and stylish.

Changes to the exhaust system can pursue various goals - whether it is changing the exhaust sound, saving fuel, increasing engine power, or simply improving the appearance, which is easy to see in the Passat B5 tuning photo.A large selection of parts will make it easy to achieve the desired result, regardless of the purpose. Each store has a wide range of different exhaust system parts.

On the Passat B5, you can easily pick up new headlights. The ease of replacement and the impressive number of proposals make creating a new "look" of the car a simple task. The possibility of replacing outdated optics with modern xenon and LED optics gives scope for modification of the machine. You can also replace the signals and dimensions, and by installing LED backlighting, you will brightly highlight your car on the road.

As you can see from the photo, tuning the Passat B5 salon with your own hands is a completely doable task. Replacing seat covers, rugs, capes is within the power of any car owner. The interior décor also changes with plastic and wood trims. The chrome trims for the interior door handles will update the visual component, undoubtedly worn out by years of operation. Installing pedal pads, in addition to improving the appearance, will increase safety thanks to non-slip elements.

The road always brings surprises, sometimes unpleasant ones. You can protect the engine and gearbox by installing a steel guard. This element will take on the impacts of unforeseen obstacles, diverting the load from the protected nodes. Invisible to the eye, this detail will bring many benefits and will pay for itself at the earliest opportunity.

Passat B5 has factory-preset electronic settings that limit engine power and other parameters to increase the durability of the car. Such restrictions can be circumvented by increasing power and reducing fuel consumption by performing chip tuning. Such an operation is very costly to carry out on its own and requires the purchase of a programmer, a soldering station and additional consumable components. It also requires substantial soldering skills and familiarity with the chip tuning process itself. Considering the above, it is cheaper and more reliable to entrust this operation to an experienced specialist who has reflashed more than a dozen machines.

It is quite possible to reduce the roll on corners and change the ground clearance using the adjustable suspension. If you want to lower the car, or, on the contrary, raise it by increasing the ground clearance - you cannot do without replacing the suspension kit. Fortunately, there are plenty of different offers. Any desire can be fulfilled by choosing and installing a suitable option.

The usual "fly swatter" and "visor" have not only a decorative function, but also a serious practical meaning. The bonnet deflector protects the bonnet and windshield from small insects that break, stain and eat away at the paintwork. The effect is achieved by deflecting the incoming air flow. Also, the "fly swatter" will protect against small pebbles flying out from under the cars in front. A window deflector will help in the rain by diverting water streams from the side windows. Also, the "visor" will create a low pressure area near the glass, effectively drawing air out of the passenger compartment, which is important for smoking drivers, and preventing air currents hitting the face when the window is opened.

Various bumper pads, reinforced brake hoses, reliable spark plugs - all this also needs to be remembered. Even the installation of non-standard sound signals will help make the car unique. If you are the proud owner of a trailer, it is important to remember to install a reinforced hitch or a detachable option for a better look. In addition, decorative caps with or without the Volkswagen emblem will help to decorate the wheels.

All these tuning options can be quickly and efficiently produced in a specialized salon. Without incurring unnecessary costs, this will significantly save time. In case there is a desire to make tuning the Volkswagen Passat B5 with your own hands, below we will consider tips and recommendations for individual elements. Do not forget to take a photo of the Passat B5 tuning salon with your own hands to share the results.

We will not describe all the possibilities of self-tuning. Rather, it is a task of the average thickness of a reference book. Due to the limited format, we will focus on installing a spoiler, working in the cabin and tuning headlights on the Passat B5.

Before buying a spoiler, you need to make accurate measurements of the boot lid. There will be no unnecessary measurements - accuracy is extremely important. Having picked up a suitable spoiler, you can start installing it. Remember to protect yourself and use only approved tools and safety glasses.

It is convenient to mark the position of the wing on the trunk using a marker, which can be easily washed off with alcohol. With the purchase attached to the trunk, mark the locations of the future mounting holes. Using a drill and a small diameter drill, drill the holes at the desired points. It is much easier to work with two drills than to immediately drill with the corresponding drill. After widening the holes to match the mounting hardware, remove the sawdust with a vacuum cleaner.

Using a grinding wheel or sandpaper, smooth the edges of the holes. Using the vacuum cleaner again, remove the finer shavings. The edges of the holes obtained must be coated with a layer of paint to prevent corrosion and left to dry.

After installing the spoiler on the trunk lid and placing the washers, tighten all the mounting bolts with the same force. Do not overdo it, the deformations of the trunk lid are unacceptable. With the wing securely fastened, step back a couple of steps and enjoy the result.

The changes visible in the photo of the Passat B5 interior tuning are easy to achieve with minimal effort. We will not talk about replacing rugs and seat covers - a child can cope with such a simple task. Indeed, children's skills are enough to install new capes or pads on the gas, brake and clutch pedals.

Replacing the interior decorative linings will require, in contrast to previous operations, caution and accuracy, but will bring novelty and harmony to the interior. First, you need to carefully dismantle the old linings by unscrewing the fasteners and carefully picking them up with a screwdriver or other similar thin tool. It is recommended to fasten new purchased pads according to the old fastening points with the addition of a suitable glue for greater reliability and the absence of sounds of their mutual movement. To prevent glue from getting on the front side of the cover, use a mounting tape that does not leave marks on the varnished surfaces.

Tuning headlights on the Volkswagen Passat B5 is relatively easy due to the wide selection of new headlights and the ease of mounting them. You can access the headlight mount simply by opening the hood. Having carefully examined the headlamp, it is easy to notice the necessary mounting bolts.

The headlight is held in place by four bolts. The first two are on top and can be easily unscrewed. By unscrewing them, we get the opportunity to remove the turn lights, gaining access to the rest of the bolts. After unscrewing them, you can pull out the headlight and disconnect the suitable wires. Installation of a new headlight is carried out in the reverse order.

As you can see, tuning the Volkswagen Passat B5 with your own hands is a completely doable task. With a little effort, you have a unique vehicle ready to surprise the rest of the drivers on the road. Maybe the result of independent work does not reach the models of closed exhibitions in Los Angeles, but, with a competent approach, it can qualitatively change your car.