In detail: DIY repair of a gas water heater Neva from a real master for the site my.housecope.com.
Since the Neva 4511 series geyser is one of the most common models, the topic of its maintenance and repair is of interest to many users who are accustomed to doing such work with their own hands. Indeed, these open-chamber instantaneous water heaters can often be brought back to life without the need for service personnel. Let's look at what malfunctions occur during the operation of these units, as well as ways to eliminate them.
It is impossible to independently repair a household appliance without knowing how it functions and what it consists of. Unlike old-style water heating devices, this series of gas water heaters is equipped with a controller and electric ignition, which made it possible to remove a constantly burning igniter. The rest of the design remained fairly simple and maintainable. It consists of the following basic elements:
Housing with hinges for wall mounting.
The diffuser is a collection of combustion products with a chimney pipe.
Copper heat exchanger.
Gas burner device.
Water node.
Membrane actuator (so-called frog).
A gas valve with an electromagnet, connected by a common stem to a water unit.
Controller.
Microswitch for power supply to the electronic unit.
Water supply pipes.
Ignition electrode.
Flame detector (ionization).
Additional electrode for ignition of the burner.
The valve is a flow regulator.
Adjustment of the intensity of combustion and heating temperature.
Connection of a draft sensor installed inside the diffuser.
Compartment for batteries (batteries).
Video (click to play).
The diagram above shows the device of the Neva gas column with numerical designations of parts corresponding to the list.
Automatic switching on and heating is controlled by the water unit together with the controller, and the solenoid valve connected to the draft sensor is responsible for the safe gas supply. The algorithm for the operation of a water heater looks like this:
After opening the hot water tap at the inlet of the "frog", pressure arises, which acts on the rubber membrane of the assembly. It moves the stem that opens the gas valve and closes the microswitch contacts.
When the electrical circuit is closed, battery power is supplied to the controller. He gives 2 commands at the same time: open the solenoid valve for gas passage and create a spark on the ignition electrodes. As a result, the burner ignites.
The flame sensor detects the appearance of fire and transmits a pulse to the electronic unit, which interrupts the sparking. The heater switches to operating mode.
When the valve on the mixer is closed, the pressure in the network disappears and the spring throws the frog diaphragm back, at the same time closing the mechanical gas valve. The limit switch is triggered and the controller loses power, and with it - the electromagnet. The fuel supply is interrupted and the burner is extinguished.
The fundamental point. The solenoid valve is connected in one circuit with the draft sensor (pos. 16 of the diagram). If, for various reasons, the draft in the chimney disappears or weakens, the sensor will heat up and open the circuit, de-energizing the electromagnet. The latter will return to the closed position and cut off the gas supply to the burner.
To exclude possible overheating of the water in the heat exchanger, the manufacturer has implemented a simple technical solution: a temperature sensor connected to the controller is built into the pipeline. If the flow heats up to a critical level (about 90 ° C), then the gas supply will automatically stop and the burner will go out.The structure and principle of operation of the Neva 4511 column is shown more clearly in the video:
In order to fix the malfunction of the Neva gas column with your own hands, you need to diagnose it correctly. Over the years of operation of the water heating apparatus, one part of the parts wears out and requires replacement, the other - periodic maintenance. In this case, a variety of problems arise, characterized by certain symptoms. We propose to divide all emerging problems into groups according to the following criteria:
the burner does not light up when opening the tap of the DHW system;
after working for 5-10 seconds, the unit shuts down;
the flow heater starts up and functions properly, but does not heat the water well;
other problems.
Advice. Most often, the rubber membrane of the water unit fails in gas water heaters - it stretches, cracks or breaks. This is a consumable part that should always be kept in stock. A sample of the part is shown in the photo.
When the water heater does not react in any way to the inclusion of hot water, you need to perform the simplest action - check the condition of the batteries and the contacts of the battery compartment (they can oxidize). Clean them with sandpaper, install a new set of batteries, and then try firing up again.
An important point. The luminous display of a household appliance does not at all indicate a full charge of the batteries, since it does not consume much energy. If the batteries are "hung up", then the voltage for triggering the electromagnet and sparking may not be enough. According to the specifications published on the official website of the manufacturer, the set of elements is enough for about 250 hours of operation.
Battery compartment location - bottom view of the device
Is the power supply ok? Then continue diagnosing the gas water heater using this algorithm:
Make sure that there is enough pressure in the piping to turn on the device. It is possible that someone accidentally closed the shut-off valve or control valve on the heater itself (on the right).
If there is a strainer on the incoming water supply, check its condition and clean if necessary.
Remove the front panel of the device and open the DHW tap, observing the stem. If it does not move under normal water pressure, the reason lies in the frog's membrane.
The stem has moved, released the switch button, but nothing happens? There is a problem with the electrical circuits. You need to check the microswitch and ring the other wires supplying the controller and solenoid valve.
Advice. When repairing the Neva gas water heater, accompanied by disassembling the unit, just in case, shut off the gas main.
To dismantle the front casing, it is necessary to remove the plastic handles from the control valves and disconnect the display connection connector. At the back, the panel is supported by 2 self-tapping screws located at the bottom of the device. Unscrew them and remove the cover by pulling it towards you and pulling it up.
To check the limit switch, you must disconnect the connector and ring it with a multimeter or lamp tester. When the button is pressed, the circuit must be open. As for the wiring, it rarely fails, unless you catch your eye on a fallen off wire, which is easily removed.
To replace the membrane in the Neva 4511 column, remove and disassemble the water unit together with the gas one, following the instructions:
Close the cold water and gas supply, unscrew both supply pipes with an open-end wrench. Also disconnect the copper pipe leading to the heat exchanger.
Disconnect the controller and microswitch connectors.
The entire water / gas block is fixed with 2 screws to the burner flange. Unscrew them with a Phillips screwdriver and remove the assembly.
Disassemble the frog and replace the membrane, and with it the small O-ring shown in the photo.
Note. The replacement can be done without dismantling the whole block, but it is extremely inconvenient to perform the operation in this position.The described disassembly technology is also suitable for other models of gas water heaters - Neva Lux 4510, 5611 and so on.
How the membrane of an instantaneous water heater changes, see the next video: