Do-it-yourself cylinder head repair VAZ 21213 8 valves

In detail: repair of the cylinder head of a VAZ 21213 8 valves with your own hands from a real master for the site my.housecope.com.

We remove the cylinder head to replace the gasket, repair the valve drive mechanism and the head itself, as well as when the engine is completely disassembled.

We carry out the work on a viewing ditch or a lift.

To replace the head gasket or the connecting rod-piston group of the engine, the cylinder head is removed from the engine complete with a receiver, an intake pipe and an exhaust manifold.
To dismantle the cylinder head:

  • disconnect the negative battery cable;
  • drain the coolant (see Replacing the coolant);
  • remove the throttle assembly (see Removing the throttle assembly);
  • disconnect the hoses from the outlet of the cooling jacket;
  • disconnect the hose from the heater radiator inlet pipe;
  • we disconnect the connector of the wires of the fuel rail injectors (see Removing the fuel rail);
  • disconnect the connectors from the coolant temperature sensor of the injection system and the sensor of the coolant temperature gauge;
  • remove the tips of high-voltage wires from the spark plugs;
  • disconnect the fuel supply and return pipes from the fuel rail;
  • disconnect the intake pipe from the exhaust manifold (see Removing the intake pipe), the starter heat shield and the heater radiator outlet pipe bracket (see Replacing the gasket of the intake pipe and exhaust manifold of an injection engine);
  • remove the camshaft and valve drive levers (see Removing the camshaft and valve drive levers of the injection engine);
  • remove the camshaft sprocket, and tie the chain with wire.
Video (click to play).

Using the "13" head, unscrew the cylinder head mounting bolt located next to the ignition module bracket.

Using the "12" head, unscrew the ten bolts securing the head to the cylinder block.

Remove the cylinder head assembly with an exhaust manifold, a receiver and an intake pipe with a fuel rail.

The cylinder head can also be removed from the engine by first dismantling the receiver (see Removing the reservoir of the injection engine), the inlet pipe and the exhaust manifold (see Replacing the gasket of the intake pipe and exhaust manifold of the injection engine).

Remove the cylinder head without an exhaust manifold and an intake pipe.

Remove the cylinder head gasket.

We install the cylinder head on the workbench.

Using the "10" head, unscrew the two fastening nuts to the head of the heater radiator inlet pipe.

Remove the gasket.

Using the "13" head, unscrew the two nuts securing the outlet branch pipe of the cooling system jacket.

... and remove the pipe with the coolant temperature sensor of the injection system.

Remove the branch pipe gasket.

When disassembling the valve train.

... we put a stop - a wooden block under the plate of the valve to be dried.

... and remove the valve from the cylinder head guide sleeve.

We dismantle other valves in the same way.
The assembly and installation of the cylinder head is carried out in the reverse order.
Before installing the valves, we clean them of carbon deposits and lubricate the valve stems with engine oil.
Assembling the valve train.

... we apply a blow to the ends of the valves with a hammer with a plastic striker for more reliable fixation of the crackers (the wooden stop must be removed from under the valve disc).

Before installing the cooling system pipes, we clean the mating surfaces of the pipes and the block head from the remnants of old gaskets.
We install new pipe gaskets by applying a thin layer of sealant to them.
We clean the mating surfaces of the head and cylinder block from the remnants of the old gasket, dirt and oil.
Using a syringe with a needle or a rubber bulb, remove oil and coolant from the mounting holes of the cylinder block.

The gasket and the cylinder head are installed on two centering sleeves.

Installing the head on the cylinder block, we pass the chain through the wire through the hole in the head.

After installing the cylinder head bolts, tighten them in the order shown in the figure.

To ensure a reliable seal and eliminate the need to tighten the bolts when servicing the car, tighten the bolts in four steps:

1st method - tighten bolts 1-10 with a torque of 20 N.m (2.0 kgf.m);
2nd method - tighten bolts 1–10 with a torque of 69.4–85.7 Nm (7.1–8.7 kgfm), and bolt 11 - with a torque of 31.4–39.1 Nm ( 3.2-4.60 kgf.m).
Then we turn bolts 1-10 by 90 ° (3rd reception) and another 90 ° (4th reception).

As we have already found out, the cylinder head is one of the most important engine components. If you feel confident and have the skills to use a locksmith tool, then broaching the cylinder head will not be difficult. It remains to decide for what and how to draw the cylinder head.

Maybe not all motorists know, but modern cars do not need preventive broaching of the cylinder head.

Previously, the cylinder head broaching was a mandatory item of the first maintenance, then the situation changed. Even relatively modern VAZ engines. Broaching the cylinder head is mainly required today for old models of VAZ, UAZ, Moskvich, etc. engines.

Image - Repair of cylinder head vaz 21213 8 valves with your own hands

The main reason that prompts the owner of the car to think about the need to broach the cylinder head is "sputum" at the junction of the head and the block. This indicates an existing oil leak.

Image - Repair of cylinder head vaz 21213 8 valves with your own hands

There may be several reasons. The most traditional: failure of the cylinder head gasket, warpage of the cylinder head as a result of engine overheating unnoticed by you, or initially incorrectly tightened cylinder head bolts. If you got a "kapitalku" at a car service.

In fact, many masters recommend after repairing the cylinder head, after a thousand km. align the tightening torque.

From the study. It is from the study of the Manual for the repair of your car, preferably the original one. It is there that the manufacturer indicates everything that is needed to tighten the cylinder head. But you need to know:

  • the order (diagram) of tightening the cylinder head bolts;
  • what torque is required;
  • what bolts are used to tighten the cylinder head.

Bolts for tightening the cylinder head are a special conversation. The fact is that in modern engines, bolts with special characteristics are used for the cylinder head. The so-called "spring" bolts, which, due to their properties after the initial pull at the factory, do not need additional.

Image - Repair of cylinder head vaz 21213 8 valves with your own hands

Moreover, when trying to pull the cylinder head bolts, due to the "fluidity" of the metal, they will stretch. As a result, you can get a break in the bolt.

During cylinder head repair, gaskets must be installed that do not shrink. This eliminates the need to pull the cylinder head bolts.

Image - Repair of cylinder head vaz 21213 8 valves with your own hands

But, if you have already decided that broaching the cylinder head bolts is extremely necessary for you, then it should be done with the "manual" from the manufacturer and using a torque wrench. Motion in motion, digit to digit. Amateur performance on the basis of "reserve" is not needed here.