DIY kia karens generator repair

In detail: do-it-yourself repair of a kia carens generator from a real master for the site my.housecope.com.

Repaired gena on 2 Zhiguli and Shume2.
It is worth bothering to replace the regulator, bridge, solder contacts, change bearings.
More complex repair IMHO is not cheaper than replacement with a used one. in a good condition.

Let's figure out what serviceable parts of the generator are?
Stator and regulator?
Year of release: 1997 - most likely the bearings may also be on the way.
I think for 2 thousand you can buy a used one. in a good condition.

Option time: If it is tight, collect everything as it turns out: repair the bridge if possible, leave the rotor as it is.
Don't invest any more money. And look for which one to replace.

Option two: change the bridge, change the rotor, weld the ear = 1700 + 2500 = 4200 Image - DIY kia karens generator repair

not counting the work.

Option three: surrender to special people. The bridge will be repaired, the rotor will be repaired, I don’t know my ear. Leave no pants Image - DIY kia karens generator repair

Well, at least they will give advice. Or help with a donor.

IMHO, the first option is cheaper and better.

I didn't do it myself, it says in the murzilka:
14. Clamp the pulley with the belt in a vice, unscrew the nut ... 15. ... remove the pulley ...

You even wrote the VIN and the generator part number.

in general, the landing hinged nodes are quite unified.
I looked at exist generators - there are many analogues, but prices Image - DIY kia karens generator repair

offer to search for used in good condition I think it is even more robust. Or contact your local generator repairer. Will you get to Moscow? I will give the phone number of a person that parses the spectrum of 2009. The generator was still there a couple of days ago. Although I looked at Avito, and your spectra are being sorted out.

Also look in exist for substitutes for one of the substitutes. There, maybe a little list comes out.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Tell me the cost of replacing the driver's door lock cylinder on Sorento 2013 [. ]

Tell me if there is a side (driver's left) air duct deflector available? Price and cost per [. ]

Good afternoon, there is a masloger for the 2010 Kia seed at a flow rate of about 1 liter per 2000 because the question of the reason? [. ]

1) Power steering does not work, fluid level is normal. 2) The check engine is on, the scanner says [. ]

Video (click to play).

Tell me the cost of the following work Oil change + filter Air filter change Cabin replacement [. ]

Kia Rio. 2005 automatic station wagon, mileage 160 thousand km. The timing belt jumped, and everything was covered. You can use [. ]

I want to replace the engine with a contract one. Is it possible for you to replace the engine and how much will it be [. ]

For some reason, the refusal of a native EWR is very expensive, what can be replaced? [. ]

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Main page »Kia car service» Kia Karens repair » Instruction (manual) on the operation of Kia Carens

Instruction (manual) on the operation of Kia Carens

year of manufacture (1999, 2000, 2001, 2002)

year of manufacture (2002, 2003, 2004, 2005, 2006)

year of manufacture (2006, 2007, 2008, 2009, 2010, 2011)

year of manufacture (2014, 2015, 2016, 2017, 2018 +)

BARS 30.10.15, 13:10:10

Since I did not find a topic about the generator, I decided to create it, maybe someone will come in handy. On the forum, there were questions about where the generator relay is located, how to disassemble the generator and replace the brushes, diode bridge. This video shows all this clearly. True, the voice acting is in English, but still a lot is understandable even without knowing the language. But the generator is ours, I mean - it is the one that is put on Karens, moreover, the diesel one. The relay is located inside the generator, it changes with the brushes and the diode bridge.

Removing the alternator pulley with an overrunning clutch is not shown in the video, it doesn't matter, there are a lot of similar videos on YouTube.

I am attaching a photo of the pulley, the key to remove it and the drive belt with part numbers. These are spare parts for diesel Karens with a two-liter D4EA engine.

specialist Messages: 218 Registered: 19.07.11, 07:24:18 Where: Baku Age: 49 Auto: Kia Carens 2.0 CRDI VGT, automatic transmission, 2011, Korea

adum 30.10.15, 22:30:34

Image - DIY kia karens generator repair


luminary Messages: 2321 Registered: 26.12.08, 09:19:37 Where: Kharkov Age: 49 Auto: CARENS 2.0 CRDI 2008 6mt 7p Real name: Igor

BARS 01.11.15, 18:09:26

I ordered 020 and came 020, made by Gates, made in China. Several years ago, in the service, they gave me exactly the same instead of the sometimes whistling 010.When they saw my belt in the service, they said that it was immediately clear that I did not buy it from the officials - the belt was Chinese (as well as the pulley)! To which I replied that I was then supplied under warranty in the service exactly the same, also Chinese, and that belt had left to this day without any complaints.

There are a couple of comments about my generator and pulley, the photo of which I posted above, please take into account. First, there was no turnkey sprocket on the end of the rotor axis from the side of the pulley. That is, not that the number of teeth does not coincide with the puller or something else, but is not provided at all. And there is a turnkey place in the pulley and it coincides with the puller. I had to remove the generator. I went to the service, where the generator was removed and the pulley was turned off with a wrench.

And second, the INA 535 024110 pulley, which I ordered in Exist and which was listed as intended for diesel Karens, actually turned out to be almost the same as the original one. The inner seating part of the pulley had a protrusion of about 5 mm on the side facing the generator. The belt would be skewed when installed. I had to give the pulley to the turner in order to grind off the excess. After adjustment, the pulley sat in place like a native. Considering that the INA pulley is much cheaper than the original one, I think it is still profitable to install it after a little modification.

Read also:  DIY repair of the mtz 80 generator

specialist Messages: 218 Registered: 19.07.11, 07:24:18 Where: Baku Age: 49 Auto: Kia Carens 2.0 CRDI VGT, automatic transmission, 2011, Korea

adum 06.12.16, 20:09:17

Image - DIY kia karens generator repair


luminary Messages: 2321 Registered: 26.12.08, 09:19:37 Where: Kharkov Age: 49 Auto: CARENS 2.0 CRDI 2008 6mt 7p Real name: Igor

Users browsing this forum: no registered users and 1 guests

Kia Carens is a compact minivan produced since 1999. This car is positioned as a family car, so the main requirement for it is spaciousness and reliability. The second parameter is ensured by the uninterrupted operation of all elements, which depends on the stability of the generation of electric current. Therefore, timely maintenance of the generator is essential.

When should you contact the service to determine the cause of the malfunction and repair the Kia Carens alternator? The main signs of its malfunction:

  • The voltage is out of specification.
  • No current is generated.
  • The corresponding lamp on the instrument panel is flashing or on.
  • Too much current is being generated.
  • Extraneous noise occurs (when starting the engine or when operating the vehicle).

Possible breakdowns in which it is necessary to repair the Kia Karens generator:

  • The regulator relay breaks down due to improper battery charging.
  • The fuse is broken.
  • Front and rear bearings.
  • Rotor.
  • Brushes.
  • Collector.
  • Freewheel mechanism.

If the maintenance of the Kia Carens gasoline generator is carried out on time, the occurrence of serious problems is almost impossible, which means that the repair will not take much time and money. In this case, most often it is necessary to eliminate the following problems:

  • The tips of the wires came off (you just need to clean them well with sandpaper and solder them in the right places).
  • The insulation is damaged (it is restored with the help of special materials).
  • Bolts are loose or damaged (just tighten or replace them accordingly).

If, in the course of diagnostics, severe damage to the winding is found, it must be rewound. This process is a rather complicated undertaking, so it is worth entrusting it to professionals. The specialists of the DDCAR car service (located in Moscow) will do everything as efficiently and quickly as possible, and will also provide a 6-month warranty for work.

If the generator cannot be repaired on Kia Karens, we will replace the generator with a new or rebuilt one. Repair of a Kia Carens generator takes 1-2 days, depending on the complexity of the repair. The feasibility of repair or replacement is determined on the spot by the master after diagnostics.

Running spare parts for the repair of the Kia Carens generator are always in our warehouse.Also, for some models we keep remanufactured (sorted out) generators, for which we give a 6-month warranty. Please note that we do not accept generators that have been removed from the vehicle ourselves for repair. We initially do diagnostics on a car, we remove, repair and put back on ourselves.

If, after diagnostics, it turns out that repairing an old generator is more expensive than a new one, we will replace the generator with a new one from our warehouse.

The cost of repairing and replacing a generator with a Kia Karens:

The cost of work must be agreed with the master by phone!

The address:
Moscow, Glavmosstroy st. 7a

Working hours:
Mon – Sun: from 9:00 to 21:00

The address:
Moscow, Shluzovaya emb. 2/1 bldg. 4

Working hours:
Mon – Sun: from 9:00 to 21:00

The address:
Moscow, Volochaevskaya st. 12a

Working hours:
Mon – Sun: from 9:00 to 21:00

The address:
Moscow, Ostryakova st., 3

Working hours:
Mon – Sun: from 9:00 to 21:00

The address:
Moscow, Tuchkovskaya street 13, building 2

Working hours:
Mon – Sun: from 9:00 to 21:00

The address:
Moscow, Kashirskoe sh. d.67 bldg. 14

A specialized car service that repairs almost any car generators
from any cars and special equipment

You can bring the KIA Carens generator removed, we can also remove and install the generator if you come by car

We have been repairing car generators for over 10 years.

The average generator repair time is 60 minutes.

We give a guarantee for both installed parts and new generators.

We accept all types of payments: cash, plastic cards, wire transfers.

In the presence of a huge range of generators and accessories.

We know and love our job.

The final full cost of repairing the KIA Carens generator can be determined only after the diagnostics of the already removed and defective (disassembled) generator has been carried out and the components to be replaced have been identified.

If the battery indicator light is off, but you notice poor performance of electrical appliances, for example, dim headlights, slow lifting of windows, etc., then, most likely, the generator voltage regulator or the diode bridge of the generator is out of order. To determine more accurately, it is necessary to remove the generator from the car, troubleshoot (disassemble) and carry out a complete diagnosis of the generator.

If the battery indicator light on the dashboard of your car lights up, then this may indicate a variety of generator malfunctions, which can only be determined during a detailed diagnosis of the generator. To carry out a correct and complete diagnosis of the generator, it must be removed, defect and check its operation on a special stand that emulates the operation of a car.

If from under the hood, in the area of ​​the generator, sounds uncharacteristic for its operation are heard, for example, “howling” or “rustling”, then this indicates a malfunction of the diode bridge of the generator, in case of “howling”, or generator bearings, in case of “rustling”. In some cases, similar sounds may come from other components in the vehicle, such as the air conditioner clutch or the power steering pump.

It took me to replace the generator on the Kia Picanto car. I prepared a set of necessary tools and got to work. We open the hood of the car and pull out the negative terminal of the battery. After that we turn off the alarm bell. Next, we remove the connectors from the generator itself and set them aside as much as possible. Don't be afraid to confuse them, they are all different. We unscrew the fastening bolt and remove the tensioner.

Read also:  Thermopot repair scheme DIY repair

The second bolt is responsible for the belt tension, it is best not to unscrew it, but to tighten it. We unscrew the rest of the fasteners and remove the alternator belt. Now we climb down. There we pull out the connector of the brushes, unscrew the nut that secures the generator to the power unit of the car. The generator has been dismantled and lies on the steering rack.

We unscrew the positive wire.There is a rubber cap, it will need to be cut, and during reassembly, wrap with electrical tape. We climb under the hood again, maximize the tensioner. We grab the generator by the pulley and take it out. On the standard generator, Picanto found cracks, plus the bearings were also worn out and the relay-regulator stopped functioning. I already bought a new generator in advance. Was it possible to repair the old generator. Honestly, I cannot say for sure, but still, if the bearing and relay could still be changed, then what was to be done with the crack?

Was it possible to cook it? If so, how to cook? In general, it is easier and more reliable to buy a new generator, which is exactly what I, in principle, did. I installed a new generator, put in a new belt, started the car - everything works fine. To make the generator feel full load, I turned on all lights, air conditioning, all drives - the belt does not whistle, the voltage is normal. So everything is in order, I no longer have a reason to dig into the generator, you can close the hood. Now we need to resolve the issue with the starter, because sometimes the car will not start, the starter simply does not turn. Most likely, the retractor relay needs to be replaced, so that here I can also make repairs with my own hands.

Image - DIY kia karens generator repair

The metal flap is covered with Velcro trim. We shoot.

Image - DIY kia karens generator repair

Under the cover we see a protective metal cover and electrical wires. power supply to the fuel pump.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Under the cover we see the email connector. fuel pump control and fuel delivery pipe.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Next, we proceed to remove the fuel supply pipe. Here the connector is with a lock, so you should not be zealous and pull out by the roots.

Image - DIY kia karens generator repair

We press the plastic retainer with a flat screwdriver.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Having released the connectors, unscrew the flange bolts with a curly screwdriver. But it was not possible to unscrew all of them with a screwdriver. Fortunately, the manufacturer took this moment into account and provided for their design with the ability to unscrew the "head" by 8.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

We remove the filter from the tank. For ease of disassembly, I placed it on a metal baking sheet.

Image - DIY kia karens generator repair

In order for gasoline vapors to not poison the garage air, cover the tank opening with a piece of plastic wrap, pressing it with the previously removed flange.

Image - DIY kia karens generator repair

Remove the metal clamp with a screwdriver.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

We remove one of the pipes going to the fuel filter. Attention! The filter is full of gasoline. Prepare a container for draining.

Image - DIY kia karens generator repair

We drain the rest of the gasoline from the filter into a previously prepared container.

Image - DIY kia karens generator repair

Next, you need to disconnect the second pipe. It's more difficult with him. It is fixed with a very fragile plastic latch with 3 fasteners.

Image - DIY kia karens generator repair

Note that the 3rd latch that looks inward is broken. So the crazy pens have already been here. They didn’t see it corny and broke it.

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

We remove a couple of e-mails. connectors on the top cover of the fuel pump structure.

Image - DIY kia karens generator repair

Disconnect the fuel pump power connector.

Image - DIY kia karens generator repair

We are trying to get the filter directly. Gently bend the plastic clips with a screwdriver.

Image - DIY kia karens generator repair

Pull up and take out the filter.

Image - DIY kia karens generator repair

Under the filter we see a grid for coarse fuel cleaning. Do not forget to remove any accumulated dirt from it. I blew with a compressor.

Image - DIY kia karens generator repair

This is what the bottom of the fuel receiver looks like. We also cleanse the dirt.

Image - DIY kia karens generator repair

We release the filter with the fuel pump from the top cover. To do this, remove the retaining rings on the two rods. In my case, there was only one snap ring. Kiavoda, can you tell me, it should be so?

Image - DIY kia karens generator repair

Ready. Now the last stage of disassembly is to separate the filter from the fuel pump itself.

Image - DIY kia karens generator repair

We bend back the plastic latches.

Image - DIY kia karens generator repair

Finally, the fuel pump is freed from the dirty filter.

Image - DIY kia karens generator repair

The touching separation of the fuel filter and the fuel pump.

Image - DIY kia karens generator repair

This is what the packaging of the fuel filter for Kia Carens looks like. Number 31910-2H000 (Hyundai).

Image - DIY kia karens generator repair

View new and old for comparison.

Image - DIY kia karens generator repair

Attention! Important! Do not rush to throw out the old filter. The photo shows a rubber O-ring that does not come with a new one.

Image - DIY kia karens generator repair

We take out from the old filter.

Image - DIY kia karens generator repair

Install on a new filter.

Image - DIY kia karens generator repair

Well, now we collect! Patience, my friends. The matter is painstaking and requires accuracy. Otherwise, you can get on the fuel pump assembly.I don't even want to watch how much it costs. Probably not cheap.

In our car services you can repair and replace the Kia Carens generator. In our auto repair centers, only professionals work who, in a short time and at affordable prices, repair the KIA Carens generator, and will also answer any of your questions.

Sign up with our managers at any time convenient for you. We guarantee an excellent result and prompt delivery times.

  • Free control examination
  • Refueling the air conditioner
  • Automatic transmission diagnostics
  • Pre-sale preparation with us
  • Check your car before buying!
  • Basic maintenance
  • Steering rack repair
  • Replacing the timing chain
  • Automatic transmission repair
  • Computer diagnostics

Attention! All prices indicated on the site are not final. The cost of work depends strictly on the characteristics of the car!

Books for car repair KIA Carens for free, without registration and SMS

Repair manual, operation and maintenance KIA Carens

KIA Carens multimedia repair manual

Repair manual KIA Carens in photos

Read also:  Voltage stabilizer huter 400gs DIY repair

Detailed wiring diagram of KIA Carens

Interactive wiring diagram KIA Carens

KIA Carens Parts Catalog

Catalog of parts and assembly units KIA Carens

KIA Carens parts interchangeability table

KIA Carens engine repair manual (DIY KIA Carens engine repair) DOWNLOAD

KIA Carens transmission repair manual (DIY KIA Carens gearbox repair) DOWNLOAD

KIA Carens tuning guide (DIY KIA Carens tuning) download

Fault codes KIA Carens (injector KIA Carens) DOWNLOAD

Kia Carens e-books for motorists for free

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair Image - DIY kia karens generator repair

Repair manual, operation and maintenance Kia Carens DOWNLOAD

291 Mb
(Workshop manual for Kia Carens full version)

Repair manual Kia Carens in pictures DOWNLOAD

128 MB
(Kia Carens repair in photos)

Kia Carens Repair Secrets DOWNLOAD

132 MB
(a detailed description of the features of Kia Carens repair)

Detailed wiring diagram of Kia Carens DOWNLOAD

88 MB
(Kia Carens wiring diagram)

Kia Carens Parts Catalog DOWNLOAD

36 MB
(Kia Carens Catalog of parts and assembly units)

Kia Carens engine repair manual DOWNLOAD

53 MB
(DIY Kia Carens engine repair in photos)

Kia Carens Transmission Repair Manual DOWNLOAD

154 Mb
(DIY Kia Carens gearbox and differential repair in photos)

Kia Carens Fault Codes DOWNLOAD

50 Mb
(self diagnosis Kia Carens injector error codes)

Kia Carens Multimedia Tuning Guide DOWNLOAD

51 MB
(tuning Kia Carens with your own hands with photos)

Technical documentation for car repair KIA Carens (all years of production) Free of charge, without registration and SMS

Image - DIY kia karens generator repair

Image - DIY kia karens generator repair Image - DIY kia karens generator repair

Repair manual, operation and maintenance KIA Carens

- complete specifications

- troubleshooting KIA Carens

- color wiring diagrams KIA Carens
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

KIA Carens user manual
- complete specifications of KIA Carens
- features of operation

Repair manual KIA Carens in photos
- complete specifications

- operating features of KIA Carens
- trouble-shooting
in photos with your own hands
- over 1980 photos of the renovation process
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

Catalog of parts and assembly units KIA Carens
- table of interchangeability of car parts

- intended for service station workers and owners of KIA Carens cars
- KIA Carens parts catalog
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

Detailed wiring diagram KIA Carens
- a complete description of the electrical equipment of KIA Carens, a detailed interactive electrical diagram of KIA Carens
- the algorithm for troubleshooting electrical equipment is described in detail (starter, generator, ignition system, injection, injector)
- detailed wiring diagram (wiring diagram) KIA Carens
- pinout of electrical connectors, pinout of electrical wiring KIA Carens
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

Repair manual for engine KIA Carens
- complete technical specifications of the KIA Carens engine
- features of the design and repair of the KIA Carens engine
- a detailed description of the processes of disassembly, troubleshooting and assembly of the engine with photographs, timing
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

Repair manual for gearboxes KIA Carens
- full technical characteristics of the checkpoint
- design and repair features of the KIA Carens gearbox
- elimination of gearbox faults, transmission, shafts, gears, CV joints
- a detailed description of the processes of disassembly, troubleshooting and assembly of the checkpoint with photographs
DOWNLOAD / DOWNLOAD FROM MIRROR Image - DIY kia karens generator repair

Kia Carens car alternator - a converter of mechanical energy into electrical energy, and this is necessary for the movement of the car. At the first sign of a malfunction, it is necessary to establish the cause and eliminate it. Only then is it really possible, correct operation of the electrical equipment in the system.

Alternator removal as a process is different for different Kia Carens vehicle models and will require experienced technicians and the necessary equipment to complete. A complex of such equipment is available in the Auto Technical Center, where our specialists work.

Before work, be sure to disconnect the battery. We remind you that damage to electronic components can also occur as a result of unprofessional handling. as a result, many elements of the electronic control unit can be damaged.

Due to the fact that there are different types of generators, the process differs in a significant way. In general, it is possible to remove and replace a generator on cars in two ways, and this method is determined by a specialist.

To ensure the correct belt tension, you must clearly understand how to properly replace the alternator pulley. This procedure is applied if there has been a deformation of the elements or a complete malfunction of the Kia Carens generator

It is important to determine for what purpose this process is being carried out. In some cases, complex repairs will be required, and in others, bearings will need to be replaced. The order of work during the installation of the generator is determined by the rules, changes are not allowed.

The process - the removal and installation of the Kia Carens generator cannot be classified as super complicated, but there are certain features associated with belonging to certain car models.

Many cars equipped with sophisticated electronic equipment. In any case, it will be necessary to disconnect the battery of the battery, enter a repeated security code, and all data will be completely deleted from the fault memory. Car service specialists will take care of this in advance, before the cable is disconnected.

You can familiarize yourself with the price categories for the Kia Carens brand on the website or clarify by ordering a free consultation from a specialist at the number below.