DIY generator repair toyota avensis

In detail: DIY repair of a generator Toyota Avensis from a real master for the site my.housecope.com.

If your Toyota Avensis generator breaks down, then our workshop is ready to offer you repair services, or you can buy a new or used generator from us or exchange it for a restored one at the repair price, provided that the same unit is in our warehouse at the time of contact. All spare parts for repairs are always in our warehouse, so you do not have to wait long for the completion of work. The replacement of the generator is carried out by our technicians on site.

Image - DIY generator repair toyota avensis

The Toyota Avensis generator has its own natural malfunctions. Of course, this is primarily a voltage regulator. Its resource is usually enough for 80 - 100 thousand km. When replacing it, attention must be paid to the generator bearings, since their resource is also limited by the same framework. The second most frequent is the diode bridge failure. This breakdown can also be attributed to a fairly natural one. Finally, the overrunning alternator clutch. It has exactly the same resource, and after the appearance of a whistle or vibration from the engine side, it is necessary to urgently contact a workshop in order to eliminate major troubles with the generator. The rest of the generator does not cause any complaints, however, periodic maintenance, every 100 thousand km will not interfere with it.

Repairing a Toyota Avensis generator in our workshop will not only help restore the working condition of the car, but will save you money. Repair with us is a really low cost. The price of work on the replacement of any part or parts is only 500 rubles. As for spare parts, you can choose from a wide price range. You can choose original components or an analogue. The cost of removing and installing a generator (replacement) is paid separately and this service costs from 1,500 rubles, depending on the engine modification and the complexity of dismantling.

Repair price including accessories

  • replacement of the relay-regulator from 1100 rubles
  • replacement of the diode bridge from 1100 rubles
  • replacement of rotor rings (rotor repair) from 700 rubles (from complexity)
  • replacement of bearings from 800 rubles (for two bearings: front and rear)
  • replacement of the stator winding from 1800 rubles
  • pulley replacement from 800 rubles
  • replacement of the overrunning clutch (if any) from 2800 original (recommended), from 1600 to 2500 rubles non-original

A malfunctioning generator is a serious problem for the owner of a Toyota Avensis T250. To cope with it in the shortest possible time is a paramount task that will avoid complications and repairs that hit the wallet.

Video (click to play).

There are two types of generator problems: fixed by repair and solved with a complete replacement. The first is not available to an ordinary motorist, as it requires specific knowledge and experience. The second type will be within the power of the owner of Toyota Avensis, but it is worth resorting to replacing the generator only in the following cases:

  • excessive wear of the brushes;
  • malfunctions in the voltage regulator;
  • burnt winding;
  • malfunctions of the rectifier unit;
  • the presence of gaps between the brushes and slip rings.

Removing the old generator on your own and installing a new one can save at least $ 30. This is exactly how much service station workers ask for this procedure.

To perform the replacement, you will need tools that are probably in the garage, a little time and ingenuity, as well as detailed instructions. In this material, you will find a step-by-step procedure for removal and installation for each of the engine types available with the 2nd generation Toyota Avensis:

Hello, I do not shrink the battery. I don’t know what to do. Pamagite

More recently, I ordered the original duplicate brushes from p! Cheating in your stores is shameless and not sanctions

I use a pipe wrench on the inside of a hexagon and on a drill without removing it with sandpaper and norms.

The device had to be switched to measuring the conductivity of diodes near the position, and you had a frequency meter turned on. Instead of sandpaper, you can use natfil, more accurately it will turn out to be removed

Regarding the result of measuring the rotor resistance at normal, it shows that ohm is taking into account the resistance of the wires. If you close the wires together, the multimeter will show the resistance of the wires from, to, ohm. The conclusion suggests itself that the rotor resistance is normal.

Duragons, micro-dust, the genera on the street is standing on the dust, they are afraid of micro-dust with holes. Homemade crap.

I am engaged in the repair of starters and generators at a specialized workshop. For the first analysis it is generally not bad, but the collector rings with such a production change, the rotor remains old and the rings change, there is no need to sharpen and torment them! To do this, you need to disassemble the generator completely and if there was already noise in the generator, the bearings also need to be changed.

Why chamfer the rotor if the brush will rub in and take the desired shape?

Usually, after sandpaper, the brushes burn, for interest you will have to throw it off after a couple of months, look at the state

Really interesting, informative videos. Every time I look and wait.

I immediately like it and watch the vidos until the end, until the blogger gets spoiled by superprotection and other advertising. We drank more videos on Toyota and thanks for the efforts

Good time of the day, Lord!
Not so long ago, I noticed a weak charge going to the battery, drove to a friend in a private service, he pronounced a verdict - relay, well, if so, then the trailer got confused about replacing bearings and so on) Now everything is fine! I took a photo, but I didn't post the report, now everything seems to be in place)))
Yes, I also changed the oil, filters, etc. etc.
Avik continues to delight, all good and good luck!

Toyota Avensis 2006, petrol engine 2.0 l., 147 l. s., front-wheel drive, manual transmission - dealership service

QC gasket asks for replacement already) with recovery!

Thanks namesake, this is an old s * an (r), I held it out and stopped sweating, and the flash in the phone did not quite accurately convey reality, the effect, however)))

Look also at the crankcase valve, it sometimes starts to sweat when it is clogged

Thank you, I will take it into account and check! Good luck!

Good luck with your recovery! A number of details, write to everyone it will be interesting.

Everything was available, in the same service, incl. I will not write numbers)

Damn ... well, at least a drop of usefulness in the post. Part numbers, bearings, what kind of generator ...

Sorry Dear, except for the photos there was nothing left, this repair was done spontaneously and in a couple of three hours, incl. what he could - shared)

This is the difference between the European and Far Eastern parts of Russia: in such cases, they buy from us the entire generator for analysis. And for about the same money 🙂

In some regions, cars are changed in the event of such breakdowns, but that's another story)))

If your Toyota Avensis generator breaks down, then our workshop is ready to offer you repair services, or you can buy a new or used generator from us or exchange it for a restored one at the repair price, provided that the same unit is in our warehouse at the time of contact. All spare parts for repairs are always in our warehouse, so you do not have to wait long for the completion of work. The replacement of the generator is carried out by our technicians on site.

Image - DIY generator repair toyota avensis

The Toyota Avensis generator has its own natural malfunctions. Of course, this is primarily a voltage regulator. Its resource is usually enough for 80 - 100 thousand km. When replacing it, attention must be paid to the generator bearings, since their resource is also limited by the same framework. The second most frequent is the diode bridge failure. This breakdown can also be attributed to a fairly natural one. Finally, the overrunning alternator clutch. It has exactly the same resource, and after the appearance of a whistle or vibration from the engine side, it is necessary to urgently contact a workshop in order to eliminate major troubles with the generator.The rest of the generator does not cause any complaints, however, periodic maintenance, every 100 thousand km will not interfere with it.

Repairing a Toyota Avensis generator in our workshop will not only help restore the working condition of the car, but will save you money. Repair with us is a really low cost. The price of work on the replacement of any part or parts is only 500 rubles. As for spare parts, you can choose from a wide price range. You can choose original components or an analogue. The cost of removing and installing a generator (replacement) is paid separately and this service costs from 1,500 rubles, depending on the engine modification and the complexity of dismantling.

Repair price including accessories

  • replacement of the relay-regulator from 1100 rubles
  • replacement of the diode bridge from 1100 rubles
  • replacement of rotor rings (rotor repair) from 700 rubles (from complexity)
  • replacement of bearings from 800 rubles (for two bearings: front and rear)
  • replacement of the stator winding from 1800 rubles
  • pulley replacement from 800 rubles
  • replacement of the overrunning clutch (if any) from 2800 original (recommended), from 1600 to 2500 rubles non-original

When the car runs over 200 thousand kilometers, it becomes necessary to replace the generator brush assembly, as well as sometimes replace or lubricate the bearings for preventive maintenance.

A malfunction of the brush assembly can manifest itself in periodic generator failures when the engine temperature changes. Disassembling the generator may also be required to replace the voltage regulator that is built into the generator itself.

First, you need to remove the belt from the pulley. There is no need to remove it completely from all pulleys, you will only complicate your work.

To remove the belt, we take a long spanner key 19 or a head with a corresponding knob, put it on a false bolt specially cast on the tensioner, and pull it towards ourselves. It is important to choose the “right” tool that will not slip off at the most inopportune moment.Image - DIY generator repair toyota avensis

Image - DIY generator repair toyota avensis

We loosen and remove the + terminal from the battery, however, this should have been done first.

Remove the protective cap from the wire on the generator and unscrew the nut with a 10 wrench, remove the plug and press the tab to remove the wire holder.Image - DIY generator repair toyota avensis

Using a 12 key, unscrew the upper mounting bolt.

The lower bolt has a turnkey size of 14, we also unscrew it and remove the generator.Image - DIY generator repair toyota avensis

To remove the cover, unscrew three nuts and one screw that secures the cover. To remove the cover, you need to unscrew the nut securing the thick wire and remove the plastic sleeve.Image - DIY generator repair toyota avensis

Image - DIY generator repair toyota avensis

To remove the brush assembly, unscrew the two screws (marked with red arrows).Image - DIY generator repair toyota avensis

When replacing the voltage regulator, it is necessary to unscrew the three screws that secure it (blue arrows).

Putting everything together in reverse order, installing a new brush assembly, or a voltage regulator.

_________________
Avensis 2001; 1ZZ-FE 1.8; Manual transmission С60-2; silver Terra station wagon

_________________
1999, AT220L, cherry sedan, LUNA, 4A-FE, manual transmission C50, 175,000. Sold
ISUZU ELF, white van. running
I WANT MORE! LOOKING FOR REYSTAL. Image - DIY generator repair toyota avensis

The brushes are re-soldered, of course, but it's easier to replace them with a Jap. There brushes are sold separately, the regulator is cheaper and the genes themselves are a little more reliable.

Here, for example, there is: (1200 rubles) Together with shipment and delivery 2000..2500 will be released.

_________________
There was an Avensis T22 3S-GE AT'01 SED. 250+ on the tidy (swaps: manual transmission -> automatic transmission and 3S-FE -> 3S-GE), burned to the ground.
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