DIY uninterruptible power supply repair

In detail: DIY repair of uninterruptible power supplies from a real master for the site my.housecope.com.

A friend at the company threw out a non-working uninterruptible power supply of the APC 500 model. But before putting it into spare parts, I decided to try to revive it. And as it turned out, it was not in vain. First of all, we measure the voltage on the rechargeable gel battery. For the operation of the uninterruptible power supply, but must be within 10-14V. The voltage is normal, so there is no problem with the battery.

Now let's examine the board itself and measure the power supply at key points in the circuit. I did not find a native circuit diagram of the APC500 uninterruptible power supply, but here is something similar. For better clarity, download the complete schematic here. We check powerful tin transistors - the norm. The power supply to the electronic control part of the uninterruptible power supply comes from a small 15V mains transformer. We measure this voltage before the diode bridge, after, and after the 9V stabilizer.

And here is the first swallow. The voltage 16V after the filter enters the microcircuit - the stabilizer, and the output is only a couple of volts. We replace it with a model similar in voltage and restore the power supply to the control unit circuit.

The uninterruptible power supply began to crack and buzz, but it is still not observed at the 220V output. We continue to carefully examine the printed circuit board.

Another problem - one of the thin tracks burned out and had to be replaced with a thin wire. Now the APC500 uninterruptible power supply unit worked without problems.

Experiencing in real conditions, I came to the conclusion that the built-in sounder signaling the absence of a network screams like a bad one, and it would not hurt to calm it down a little. It is impossible to turn off completely - since the state of the battery in emergency mode will not be heard (determined by the frequency of signals), but you can and should make it quieter.

Video (click to play).

This is achieved by connecting a 500-800 ohm resistor in series with the sounder. And finally, a few tips for owners of uninterruptible power supplies. If it sometimes disconnects the load, the problem may be in the computer's power supply with dried out capacitors. Connect the UPS to the input of a known good computer and see if the operation stops.

An uninterruptible power supply sometimes incorrectly determines the capacity of lead-acid batteries, showing the OK status, but as soon as it switches to them, they suddenly sit down and the load is “knocked out”. Make sure the terminals fit snugly and not loose. Do not disconnect it from the network for a long time, making it impossible to keep the batteries on a constant recharge. Do not allow deep discharges of the batteries, leaving at least 10% of the capacity, after which the UPS should be turned off until the supply voltage is restored. At least once every three months, do a "workout" by discharging the battery to 10% and recharging the battery to full capacity.

The function performed by the uninterruptible power supply (abbreviated - UPS, or UPS - from the English Uninterruptible Power Supply) is fully reflected in its very name. As an intermediate link between the mains and the consumer, the UPS must maintain the power supply to the consumer for a certain time.

Uninterruptible Power Supplies indispensable in cases where the consequences of a power outage can be extremely unpleasant: for backup power supply of computers, video surveillance systems, circulation pumps of heating systems.

More about UPS

The principle of operation of any uninterruptible power supply is simple: as long as the mains voltage is within the specified limits, it is supplied to the UPS output,at the same time, the charge of the built-in battery is supported from an external power supply by the charging circuit. In the event of a power failure or a strong deviation from the rating, the UPS output is connected to its built-in inverter, which converts direct current from the battery into alternating current to supply the load. Naturally, UPS runtime is limited by battery capacity, inverter efficiency and load capacity.

There are three design types of uninterruptible power supplies:

We offer you to familiarize yourself with the UPS device using the example of the APC Back-UPS RS800 model