DIY repair viburnum wagon

In detail: do-it-yourself repair of a viburnum wagon from a real master for the site my.housecope.com.

This site is dedicated to Lada Kalina cars in sedan, hatchback and station wagon bodies. It is regularly updated and supplemented with new articles on the repair, maintenance and operation of the car. All repair or maintenance procedures are accompanied by photographs with detailed descriptions of the actions. If you still have questions, you can safely ask them in the comments, blog members will help you solve it as quickly as possible. In the top menu there is a section “Reviews”, where many Kalinovody share their experience of owning and operating, as well as general impressions of the car.

All machine repair work is done by hand using a set of tools JONNESWAY, Ombra, etc., which are ideal for all types of Kalina repair work. Each article describes in maximum detail the procedure for replacing certain parts and spare parts, and also contains a step-by-step photo report of the work done.

All maintenance issues are discussed, from pulling bolts and joints to work such as replacing consumables yourself. The materials on the site are supplemented with photographs as much as possible to show the entire process of performing a particular procedure.

Thrust Pivot - is part of the gearbox drive system. This part is necessary for damping vibrations coming from the checkpoint, as well as eliminating various knocks.

A drop in power, unstable engine operation, as well as a lack of traction, all these unpleasant phenomena can occur for various reasons, from commonplace to very serious. In some cases, the reason lies in the fact that misfire occurs in one of the cylinders. O

Video (click to play).

Replacing the coolant with Lada Kalina is recommended every 60-70 thousand km. run or every three years, whichever comes first. There are situations when there is no need to replace antifreeze or antifreeze, however, drain the coolant (coolant)

The problem of a jamming EMUR (aka EUR - electric power steering) is familiar to many Kalinovodov, this malfunction can be considered a disease of all Kalin, unfortunately. However, our man would not be ours if he did not find a solution to this problem.

Hello. Today at my.housecope.com/wp-content/uploads/ext/3067 I'll tell you how to replace a faulty idle speed regulator (IAC) on Kalina. We have already done a similar thing on the "nine", who is interested you can be curious, here's a link.

A defective air conditioner, especially in the hot season, is a very unpleasant phenomenon. Staying on a hot sultry day without a source of coolness is like being left in the desert without a drop of water. Well, perhaps not a very good comparison and perhaps slightly exaggerated,

With the onset of cold weather, it is very often found that the same lifesaver in the form of a “car stove” does not work. In such cases, you have to look for the reason why the stove does not work.

The car produced by AvtoVAZ Lada Kalina has received popular recognition in Russia - this brand has enough fans, there is a club, and many forms have been created on the Internet. But the car has its own characteristic "diseases", and therefore the repair of Lada Kalina is a relevant topic, worries many car owners.Image - DIY repair viburnum wagon

In this article, we will look at the most vulnerable spots of a car, the most common malfunctions and methods for their elimination.

Lada Kalina has been produced by the Volzhsky Automobile Plant since the end of 2004; since 2013, Togliatti residents have started producing the second generation of the polar car.Kalina-1 is presented in three bodies:

  • sedan, model 1118;
  • hatchback, 1119;
  • station wagon (Combi), 1117.

Kalina-1 is equipped with three types of gasoline engines:

  • 1.4 L 16-valve 11194 89 hp With.;
  • 1.6 L 8-valve 21114 (81 HP);
  • 1.6 L 16-valve 21126 (98 HP).

On the first generation car, only a manual gearbox with five gears is provided. The front suspension of the VAZ car is a typical MaCpherson; a beam with a stabilizer, shock absorbers and springs is installed on the rear axle.

Major breakdowns with the car are rare, but there are enough various unpleasant little things. The clutch on a VAZ car is not distinguished by high reliability and a long resource, regardless of the type of engine, and it can fail at a mileage of 40-50 thousand km. The main reason for the breakdown is a collapsed clutch disc.

In the engine, it is necessary to constantly monitor the oil level - it can go through the gaskets, burn through the piston rings. Only the oil pressure emergency lamp is installed on the instrument cluster, there is no dial indicator. When the indicator is constantly on, it may be too late - the crankshaft will knock.

A well-known disease of all VAZ gearboxes is an increased hum. It is difficult to get rid of the noise of the gearbox; in some cases, even replacing the bearings, filling in high-quality gear oil does not help. The checkpoint is howling on new cars, so AvtoVAZ has repeatedly modified the transmission.Image - DIY repair viburnum wagon

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Also, starting with the "eights" and "nines", the thermostat in the engine was considered a problematic part, and the valve in it could jam in any position. It is unpleasant if the engine does not warm up to the desired operating temperature, but when the engine overheats it is even worse.

In an electrician on Lada Kalina-1, three main problems most often arise:

  • bearings and diode bridge quickly "die" in the generator;
  • the ignition module often fails;
  • the power window cable of the driver's door is torn.

If the ignition coil is punctured, either the first and fourth or second and third cylinders in the engine stop working. The breakage of the ESP cable occurs due to the fact that it jumps off its guides.

The reason for the appearance of the crunching of the outer SHRUS is the lack of lubrication, the thrifty plant workers put it in a little. As a result, there is intense wear of the hinges, and the "grenade" has to be changed.

A broken timing belt is always unpleasant, but if on an 8-valve 21114 you can change the belt drive and go further, then on motors 11194 and 21126 valves bend from the oncoming impact with pistons, and repair is quite expensive. A break can also occur due to a jammed water pump, therefore, if the pump is noisy, it must be urgently changed. Image - DIY repair viburnum wagon

Lada Kalina-1 - the car is quite simple, and the driver can fix many breakdowns on his own. For example, it will not be difficult with your own hands;

  • remove the airlock from the cooling system;
  • eliminate the bounce of the gearshift knob;
  • replace the engine air filter;
  • change the water pump;
  • replace the diode bridge in the generator;
  • install a new outer CV joint instead of the crunchy old drive;
  • replace the ignition module.

In Lada Kalina, do-it-yourself repairs should be carried out according to the instructions, use high-quality auto mechanic tools, if necessary, do the work with the help of pullers and special equipment.

It is possible to change the external "grenade" to "Kalina" without a lift or a pit, but the car must be installed on a level surface. We make the replacement as follows:

  • first of all, we loosen and unscrew the hub nut - when the wheel is removed, it will be problematic to move it;
  • we loosen the wheel nuts, jack up the car, dismantle the wheel. To prevent the car from rolling, it is necessary to put stops under the rear wheels, and put a support (for example, a wooden bar) in front of the jack next to the jack for safety net;
  • turn off the ball joint bolts from below (2 pcs.);Image - DIY repair viburnum wagon
  • we pull out the steering knuckle towards ourselves, release the wheel drive;
  • remove the clamps from the boot;Image - DIY repair viburnum wagon
  • we take the boot closer to the gearbox, knock down the outer CV joint through a bronze or copper drift;Image - DIY repair viburnum wagon
  • install the new part in place, stuff the grease into the hinge, fix the boot on the CV joint with new clamps;
  • we assemble all parts.

The cooling system can "air" for various reasons, and first of all, the stove in the cabin stops blowing warm air, the temperature rises, the antifreeze boils. If you squeeze the upper and lower radiator pipes, you feel that they are empty, there is no coolant in them. Often, "airing" occurs after replacing the stove radiator, and it is sometimes very difficult to remove air from the system. Alternatively, you can install an additional tee on the lower pipe of the heater under the hood, and lead the new hose into the expansion tank from above; put a plug in the lower pipe from the tank to the lower radiator pipe.Image - DIY repair viburnum wagon

On an 8-valve VAZ-21114 engine, on average, the resource of a water pump is about 70-100 thousand kilometers, and if it starts to make noise or leak, it must be replaced. It should be noted that on all models 2108-15, Lada Priore and Kalina with an 8-valve internal combustion engine, the pump changes according to the same principle.

Replace the water pump as follows:

  • we drain the antifreeze from the cooling system;
  • remove the plastic timing belt cover;Image - DIY repair viburnum wagon
  • if the timing belt does not need to be changed, then the crankshaft pulley is not removed, respectively, it is not necessary to dismantle the right wheel;
  • we set a mark on the camshaft - it should match the ebb on the rear timing case;
  • weaken the tension roller, remove the belt from the camshaft;
  • unscrew the three pump mounting bolts with a hexagon, take out the pump;
  • put a new pump in place, put on a belt, tighten with a tension roller, check the alignment of marks, on the crankshaft the mark is on the flywheel, under the rubber plug of the gearbox housing;Image - DIY repair viburnum wagon
  • fill in the antifreeze, start the engine, check if the antifreeze is leaking, and if the pump is noisy. If everything is in order, put the timing case back in place.

Replacing the air filter on the Lada Kalina (engine 21114) is very simple, we perform the work in the following order:

  • unscrew the four screws of the upper cover of the air filter housing, for this you need a regular Phillips screwdriver;Image - DIY repair viburnum wagon
  • lift the top cover, remove the filter element;Image - DIY repair viburnum wagon
  • we install a new filter in place;Image - DIY repair viburnum wagon
  • we tighten the four screws of the VF case.
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It is recommended to replace the filter element on Lada Kalina every 30 thousand kilometers, but if the car is operated in a dusty area, the filter element should be changed more often.

If on a Lada Kalina car the power window cable becomes unusable or the motor burns out, the ESP must be changed. The replacement operation is performed in the following order:

  • dismantle the power window control unit;Image - DIY repair viburnum wagon
  • remove the door trim;Image - DIY repair viburnum wagon
  • to disconnect the window lifter from the glass, the latter must be lifted all the way up;
  • unscrew the four bolts that secure the glass to the ESP (two in the front and two in the back). The glass is supported by seals, but it can also be secured so that it does not fall down;
  • unscrew the black metal bar (three screws);Image - DIY repair viburnum wagon
  • we unscrew the eleven fasteners of the window regulator (bolts for 10), disconnect the power plug from the electric motor;Image - DIY repair viburnum wagon
  • we start to take out the power window from the back, first we take out one half of it;Image - DIY repair viburnum wagon
  • then we take out the front part together with the motor from the door cavity;

A burned-out electric motor on a lift can be easily changed. For this:

  • we unscrew three pins on the body of the mechanism, then four more screws;Image - DIY repair viburnum wagon
  • dismantle the motor, holding the reel with the cable by hand, install a new part;Image - DIY repair viburnum wagon
  • we mount the window regulator in the door, connect it to the glass guides, put the trim in place.

A characteristic disease of Lada Kalina is bouncing in the area of ​​the gear lever, it is especially well heard at engine speeds of about 3000. The cause of the extraneous sound is the bushing, which is a little thicker than necessary, and therefore a gap is created in the connection. To eliminate the defect, we proceed as follows:

  • remove the handle cover, it is fastened with latches;Image - DIY repair viburnum wagon
  • turn the nut and bolt with two keys for 13;Image - DIY repair viburnum wagon
  • remove the washers and bushings, the design looks like this;Image - DIY repair viburnum wagon
  • to exclude bouncing, the bushing (the one in the middle) can be slightly sharpened in width, or grease the connection with a sealant;
  • after completing the action, we collect everything back. The sealant does not always help, but sharpening the sleeve by 0.3 mm gives the desired effect.

  • Jack.
  • Wheel chocks.
  • Hammer.
  • Crowbar.
  • Box key for "22".
  • Socket heads for "13" "17", "19", or caps with the same parameters.
  • Open-end wrench at "9".
  • Wheel key.
  • Vorotok.
  • Wrench extension.
  • Pliers.
  • Grease (WD-40 - approx.).
  • Spring brace.
  • Screwdriver.
  • Rags.

Image - DIY repair viburnum wagon

Image - DIY repair viburnum wagon

Image - DIY repair viburnum wagon

Image - DIY repair viburnum wagon

Image - DIY repair viburnum wagon