DIY carburetor repair calm 180

In detail: do-it-yourself repair of the calm 180 carburetor from a real master for the site my.housecope.com.

Image - DIY carburetor calm 180 repair

1) Malfunctions of the STIHL MS 180 chainsaw: The gas key sticks, and over time the gas key stops moving altogether.
Cause: A build-up of translucent resin on the carburetor throttle shaft, causing the throttle mechanism to jam. Tar is formed when gasoline dissolves a poor quality air damper coating.
Chainsaw troubleshooting: Clean the throttle valve shaft of the carburetor with acetone, and tin the air damper itself.

2) Chainsaw malfunction: The chainsaw does not pull.
Cause: Clogged carburetor.
Chainsaw repair: Dismantling the chainsaw carburetor and cleaning it. Special attention when Image - DIY carburetor calm 180 repair

cleaning the carburetor should be given to cleaning the additional filter (mesh in the carburetor of the chainsaw) - remove the largest cover on the carburetor, remove the membrane under it and clean the mesh in the recess from dirt (carefully so as not to lose this mesh). Of course - clean it with a thin copper wire, rinse and blow through all the channels in the chainsaw carburetor.

3) Chainsaw malfunction Calm 180: The idle speed of the chainsaw has increased (idle speed adjustment is not effective and not stable).
Cause malfunctions: Air leaks through the crankshaft oil seals or elsewhere.
Chainsaw troubleshooting: Replace the crankshaft oil seals and check for other possible suction points.

4) Chainsaw malfunction: After disassembling the carburetor, the chainsaw starts up with difficulty, white smoke is pouring from the muffler.
Cause: When disassembling the carburetor, we lost the spring under the needle lever, as a result, the needle does not block the fuel supply and “fills” the spark plug with gasoline.
Chainsaw troubleshooting: Find and place the spring under the needle lever in the chainsaw carburetor.

5) Chainsaw malfunctions: The chainsaw does not start well, does not work well.
Cause: "Fills" the spark plug with gasoline due to the sticking of the needle in the carburetor or the rocker arm is raised high.
DIY chainsaw repair: Flush and blow out the carburetor, align the rocker arm correctly.

Video (click to play).

This is either sucking in air somewhere, or something is clogged.

The main ways to troubleshoot a STIHL MS 180 chainsaw are to disassemble, wash and blow out the carburetor, change the fuel filter in the tank, check the fuel hoses for cracking (they can suck in air).
There is only one adjusting screw on the carburetor - idle speed (it happens, he turned it, and the chainsaw started working again).
The connection of the carburetor to the cylinder, in terms of air leakage, is reliable - there is a plastic ring (no gaskets are needed).

Immediately after starting the chainsaw, it works at increased speeds, and if you press the gas, then instead of starting to accelerate, it “chokes” and even stalls. Or it starts poorly, does not pick up speed and stalls (this chainsaw malfunction also applies to other expensive chainsaws with an accelerating pump in the carburetor).

The reason for the malfunction of the chainsaw: Wear of the rubber cuff on the piston of the accelerating pump in the carburetor (fuel booster). This leads to air suction by the accelerating pump and the main jet feeds a lean air-fuel mixture into the diffuser (there is little gasoline in the mixture) and the chainsaw first runs at increased speed, and then “chokes” and stalls. This happens after 2-3 years of operation and usually happens during the hot summer months.

Remove the carburetor from the chainsaw. Remove the fuel pump cover with the membrane by unscrewing one screw in the center of the cover.Then turn the carburetor towards you with the throttle valve, on the side where there are two holes, a pin is visible in one, and the accelerator pump is located under it. Remove the retaining ring from the outside of the pin and disconnect the choke spring wire. Unscrew the screw in the center of the throttle valve, remember how the throttle valve stands (so that it can be installed later) and remove the throttle valve. Plug the hole with the pin with your finger (the accelerator is spring-loaded and if you remove the throttle shaft and do not close the hole, the accelerator will pop out), then turn the throttle shaft and remove it. Shake out the accelerator (piston) with a spring from the hole. There is a rubber cuff (ring) on ​​the piston - its wear is the cause of the chainsaw malfunction. It is necessary to replace the piston with a rubber cuff and a spring (they are sold as a repair kit). Or you can take out the worn piston with a spring, and plug the hole by pushing a rubber plug into it (the chainsaw will not have an accelerating pump, i.e. it will accelerate not in 3 seconds, but in 4 seconds, but it will work well since there will be no suction air carburetor).

Assembly after the malfunction of the chainsaw is eliminated (after the malfunction of the chainsaw carburetor is eliminated) is carried out in the reverse order of disassembly. When assembling the throttle valve, before tightening the screw, the throttle valve itself must be correctly set so that it does not jam, and the thread of the throttle valve fastening screw to the axle should be degreased and smeared with a special thread sealant (sold in small tubes, red, liquid) or flattened with pliers, because if this bolt is unscrewed during operation, it goes straight into the cylinder) and repair or replacement of the piston cannot be avoided). So we examined the elimination of this chainsaw malfunction.

All of the above applies to any models of chainsaws, including petrol trimmers, scythes and other equipment. Adjusted, of course, for design features.

There is an opinion that it is better not to climb inside the chainsaw on your own. For those who are used to working with a hammer and sledgehammer, perhaps this is so. Otherwise, any neat person who does not shake his hands can fix any problem with his work. In general, this is a job available to anyone.

Of course, it happens that the problem cannot be solved on its own. And you need to contact the service center. But firstly, 90% of faults are usually solved by simply flushing the nozzles or, in the worst case, replacing the membranes or adjusting the needle, and secondly, in the worst case, even if you are desperate, the carburetor removed from the saw can be easily replaced. The new original is, of course, a little expensive. The price for an analogue made in China is 700-800 rubles, you can buy it in a well-known store or from Russian dealers. In general, there is nothing to lose - we climb into the carburetor!

Let's make a reservation right away - diagnostics is an insidious thing. Sometimes the same symptom occurs due to completely different reasons. But we will check everything and find it together. So:

The idle jet may be clogged. Cleaning is required. How to do it - more on that below. But for now, let's talk about alternative reasons.

It is possible that the problem is in the fuel system. Check fuel hoses, fuel supply.

Sometimes problems with rpm (or rather their absence) are solved by cleaning the fuel tank check valve (gasoline tries to leave the tank, but air does not return instead). It looks like the one shown in the figure below:

Do not forget to readjust the carburetor in the only possible way - to change the amount of air supplied, which affects the idle speed very strongly. Everything is described in the instructions for the saw. For those who are too lazy to go into the instructions, here's a screenshot:

Image - DIY carburetor calm 180 repair

A special case of the previous problem. The solution required is the same.

Two very subjective indicators.In order to reliably state this or that, instrumental measurements are needed. From the practice of repair organizations, quite subjective things are often given out under one or the other. In some cases, blunt circuit effects can be mistaken for power loss. Naturally, performance in this case will be low. The saw sometimes seems to be quieter (blockages in cooling system, exhaust system). Increased fuel consumption can be caused by fuel leaks.

Often the problem is the muffler, not the carburetor!

  • Problems with the carburetor (how to fix and diagnose - below);
  • Overheating - cooling problems. Clean your saw;
  • Lack of air supply;

The chainsaw starts to stall or changes speed when tilted to the side. In the vertical - everything is fine, when turning - the revolutions fall (or grow) and it stalls

It is associated with the design features of its fuel system, filling the chambers. In addition, it is imperative to check the gas pump - sometimes the problem may be in it.

First of all, you need to understand that the carburetor of any engine is a unit into which the flows of air and gasoline converge. Therefore, for its normal operation, these streams must come in a working order, not clogged. In addition, the combustion products in the engine must freely leave the chamber through the muffler. Therefore, every time, before repairing and adjusting the carburetor, we must check:

  • Intake air filter;
  • We remove and clean the muffler;
  • We check the absence of problems with the fuel system - supply hoses, serviceability of the gas tank (operation of the low pressure compensation breather, see above);

In principle, it is not even so vital to turn the idle speed. Serviceable elements will already give normal performance characteristics.

The removal process is best shown in the video attached below. It also demonstrates the basic minimum steps in order to bring the node into working order. Schematically, this process looks like this: remove the cover, rods, unscrew the unit.

A significant part of the problems with the unit are associated with hardened or faulty carburetor membranes. The easiest way is to replace them if it has not been done for a long time. In workshop stores or on Aliexpress, whole repair kits are sold (their cost is about 200 rubles), containing all the necessary membranes. Sometimes, for an amount of about 600 rubles, you can buy yourself spare parts for the entire life of the chainsaw (see fig.).

Moreover, in this particular case, the kit also includes a rocker arm with a needle, which are also subject to wear and in some cases require replacement. In short, for the price of a new unit, the old one can be repaired almost an unlimited number of times. Assuming five is actually a lifetime set.

In some cases, the following method gives excellent results - we take out the carburetor, remove all the membranes (top and bottom), and then leave what is left to soak in acetone for several hours. Often, foreign objects and substances simply get into the jets and channels (sometimes, for example, traces of sealants are found there!). Therefore, simple cleaning has an excellent effect. No costs and no membrane changes. Although the decision to replace them must be made locally, guided by their condition.

Surprising as it may seem, it is quite. This unit has practically only one requirement - the accuracy of its manufacture. In terms of geometry, as a rule, everything is fine with him. It does not bear any excessive mechanical or chemical loads. Therefore, a simple replacement may well be an appropriate option to permanently extend the life of a chainsaw, which costs quite decent money.

Chainsaw Calm 180 - device and carburetor adjustment

The stihl ms 180 chainsaws are designed to make their use as easy as possible for inexperienced users.For this, some of the settings available on the more powerful Stihl models have been abolished in the saw carburetor. But there is still an opportunity to adjust, and repairs, as well as adjusting the carburetor of the chainsaw calm 180 with your own hands, is possible.

Image - DIY carburetor calm 180 repair

First, it is worth deciding why it may even be necessary to adjust and repair the stihl ms 180 carburetor at all. So, this must be done in the following cases:

  • if the chainsaw does not idle;
  • repairs may be required if the saw does not start;
  • there is a loss of power;
  • increased fuel consumption;
  • the chainsaw does not reach maximum rpm.
  • stalls when accelerating.

This list can be continued for a long time, but we have identified the main reasons. Before proceeding with the adjustment, you need to know what the main parts are. carburetor on the chainsaw calm 180, and who produces it.

So, the stihl ms 180 carburetor is developed and manufactured by a subsidiary of Stihl, called Zama. Original carburetors have a company logo on their body, which guarantees the quality of products.

A fuel pump is installed directly in the carburetor body, which operates under the action of an air pulse from the crankcase of the chainsaw, which is transmitted through special channels. A diaphragm is installed in the pump, it is she who is responsible for pumping fuel under the action of an impulse. A gasket is installed between the diaphragm and the body, which is responsible for the tightness of the fuel pump.

In the distribution chamber, as in the fuel pump, there is also a membrane that opens and regulates the fuel supply by pressing a special rocker arm, which raises its needle valve.

Image - DIY carburetor calm 180 repair

The cover of the chamber is the compensator body, which is attached to the carburetor with four screws; a gasket is installed between the body and the cover, which increases the height of the chamber and is responsible for sealing.

The fuel injector is mounted in the carburetor body in such a way that it is a connecting link between the distribution chamber and the cavity in which the throttle valve is installed. Simultaneously with the fuel, air is supplied to the nozzle and an air mixture is formed. The injector has a check valve that blocks the flow of air in the reverse sequence, that is, from the throttle chamber to the distribution chamber.

The throttle valve is installed in the carburetor body and is responsible for increasing the supply of the fuel mixture directly to the engine cylinder. At the moment of pressing the gas, the throttle valve opens slightly, thereby increasing the throughput of the channel and the fuel from the carburetor cavity, rushes into the cylinder in a larger volume.

Image - DIY carburetor calm 180 repair

Combustion of a larger volume of fuel increases the amount of generated energy, which affects the power and speed of the processes. The damper is installed on the shaft passing through the entire carburetor body. At the exit of the shaft from the body, a mount for the gas cable is installed, next to it is a cone-shaped adjusting screw responsible for adjusting the idle speed. By tightening the screw, you can slightly adjust the position of the shaft and the damper installed on it, thereby increasing or decreasing the idle speed, slightly opening or vice versa closing the damper.