In detail: DIY carburetor trimmer repair from a real master for the site my.housecope.com.
Very often, complaints from owners of gasoline trimmers are associated with various kinds of carburetor malfunctions. Of course, in this case, it is best to seek help from specialists in this field, for whom the repair of carburetors of gasoline trimmers is an integral part of the profession. However, if you are still familiar with the basic principles of the trimmer carburetor, you can try to figure out the problem yourself, so as not to overpay money in the service, since sometimes the breakdown can be really frivolous.
This article is just intended to help you deal with the problem.
Next, we will analyze the most common breakdowns and the reasons for their occurrence.
The first step is to generally inspect the carburetor and find out if there is any fuel leakage.
If it turns out that there are no problems with fuel, it is necessary to remove the carburetor from the engine and check the condition of the gasket located next to the carburetor.
If no malfunctions are observed here, you can try to check the carburetor for tightness.
To do this, you can purchase a special device, which is part of the tool kits for repairing the carburetor repair of mowers and representing a special pressure gauge that, in fact, checks the tightness.
If you don't want to spend money on its purchase, you can use a conventional medical tonometer, on which you just need to change the pressure gauge.
When using this device, pay attention to the indication.
Video (click to play). |
If the pressure does not drop and remains the same for a long time, you can rest assured, as this indicates the tightness of the carburetor.
If the pressure begins to decrease after a certain time, then there are still problems.
They can be associated with damage to any parts of the carburetor.
Before running to the nearest repair shop or specialty store selling trimers and spare parts, try to figure out the problem yourself. Sorry for the banality, but the brushcutter carburetor is not a spaceship of an extraterrestrial civilization, and it is quite possible to repair it with your own hands. To be confident in your actions, read the step-by-step instructions provided in this article.
A visual inspection of the carburetor will help detect fuel leakage and air leakage, but the main reasons for the failure of the device lie inside. Therefore, in order to determine and most importantly fix the breakdown, the carburetor must be disassembled.
It does not take much effort to disassemble the carburetor of the brushcutter.
It is enough to unscrew four screws on one side
and two on the other. This can be done using a regular Phillips screwdriver. Unscrew the screws carefully and fold them to the side. They may be needed during assembly. It is advisable to cover the table with a white cloth before disassembling so that you can see everything, even the smallest details that may fall out during disassembly.
We start disassembling from the side of the fuel supply system.
We remove the primer - a pumping bubble, which is remarkable, it is simply impossible to install the carburetor parts incorrectly during assembly. Products have characteristic ebb and flow.
Now we remove the membrane. It is she who performs the function of pumping fuel into the carburetor.
When the membrane vibrates, the other side exerts pressure on the rocker of the mechanism and the needle rises, which, in turn, opens the hole and fuel is supplied.
Remove the carburetor cover with the injection mechanism.
Further, another membrane is installed. We carefully remove it.
There is another gasket under the membrane. We also carefully remove it, without damaging it in any way.
Next, we move on to dismantling the parts from the back of the carburetor. As mentioned earlier, we unscrew the two bolts. This is already an air supply system.
A valve is located here, which, when gas is added, opens and increases the flow of air into the engine.
After removing it, a bare body remains in the hands. The carburetor is disassembled.
Identification of faults and their elimination
Now it is worth paying attention to the problems that occur during the operation of the carburetor and how to fix them.
The first thing that happens is that the holes and jets in the fuel supply system are clogged with dirt. Filters installed in the tank and directly in the carburetor do not help. They still allow small particles to pass through, which cause brushcutter failure.
Now we need to get the needle.
To do this, unscrew the bolt on the mechanism, holding it with your finger. The fact is, there is a spring there and a careless action will lead to the fact that it is lost.
We take out the needle, see photo and spring.
How to purge. The most effective way is to use an ultrasonic bath.
It is filled with either a special liquid or gasoline, a carburetor is placed there and under the action of ultrasound, the so-called cavitation effect, the channels are cleaned of contamination.
The second option for cleaning is compressed air.
You can use the compressor available on the farm and clean the carburetor channels. However, this method is effective if the contamination is not very large.
If there is neither an ultrasonic bath nor a compressor at hand, then cleaning can be done in the third way using a special cylinder for cleaning the carburetor. They are sold in almost all car dealerships and supermarkets. The price is not high and is about $ 2-3. Enough of such a cylinder for 4 or 5 purges.
Now we need to blow through the channels in the body and carburetor cover. See photo.
Another particle of dirt can get stuck under the needle. See photo. This will also lead to brushcutter failure.
Important! When cleaning the carburetor, never use needles, pins or wires. Even the slightest scratch will damage the carburetor. It will have to be changed entirely.
It is located on the carburetor cover and is a fine metal mesh. Its pollution occurs very often. This is due to the deposition of oil, additives, dirt on it.
Sometimes, when disassembling on the nets, a certain film is found. Therefore, the carburetor does not have enough fuel and the brushcutter either does not start or works intermittently. The cleaning methods are identical to the first reason: an ultrasonic bath, a compressor or a spray bottle with a special solution. In addition, if the mesh is clogged thoroughly, you need to take a soft brush for watercolors, soak it in gasoline and rinse it gently without damaging it.
They have the ability to wear out during operation. From prolonged use, they deform, stretch, lose elasticity, low-quality fuel corrodes them, and can no longer perform their functions well. This also applies to the needle itself. The fact is that it is covered with a thin layer of rubber, which wears out during operation and can no longer fit tightly into the hole. The brushcutter starts to work intermittently. To eliminate such a breakdown, it is necessary to replace all worn out parts. Where can I get them?
In specialized gardening equipment stores, a carburetor kit for a brush cutter of a certain model is sold.The cost of such a repair kit ranges from 40 to 60 hryvnia.
It includes two diaphragms, a gasket, a needle valve and a spring.
All wear parts of the carburetor can be replaced. Therefore, you should not rush and buy a new one, and you do not need to run to the workshop either, repairs are within the power of any brushcutter user. Professionals claim that the quality of the components in the repair kit even exceeds the characteristics of the native carburetor parts. Therefore, a well-repaired unit will perform better than a new one.
In addition, the bubble button for manual fuel pumping may fail. The effect of gasoline on it leads to the fact that during prolonged operation, the rubber corrodes and it begins to stick together or, under the influence of low temperatures, for example, during storage, it bursts. The button should also be replaced if necessary. In addition, its cost is small and will not affect the size of the repair budget in any way.
Based on the foregoing, it can be concluded that there are only three main carburetor malfunctions: clogging of channels, contamination of the fine filter and failure of components. In the first two cases, cleaning is enough, and in the third, a repair kit will help.
Assembling a brushcutter carburetor is a snap. All actions must be performed in reverse order:
Install a spring and a needle valve in the carburetor cover. Hold the spring with your finger and tighten the mounting bolt.
Screw the shutter of the air supply system to the product body with two screws.
Turn the carburetor over and go to the fuel system assembly. First you need to put the gasket.
Install the carburetor cover.
Install the main diaphragm.
Install the plate with the manual fuel pumping button and tighten the four screws.
The carburetor is assembled and ready for further use.
For the first time, repairing a brushcutter carburetor may seem like a complicated process, but if you have to disassemble it a second time, then this procedure will not cause much difficulty.
If you did not find any of the listed problems in your carburetor, it is recommended to contact a specialized service for help.
Modern technologies and equipment make it possible to produce the best and optimal technical solutions that become effective assistants in the arrangement of a summer cottage or a personal plot. The green lawn and other plantings can grow rapidly, a petrol cutter is used to tidy up the local area and mow the lawns, which is also called a brushcutter or trimmer, a petrol mower.
Traditional braids are inconvenient and unsafe to use, require a significant investment of time and effort, which will help save gas mowers, combining functionality and practicality in their design. In the photo of the petrol brush, you can see various high-tech devices, which are inherent in a set of operational characteristics, including such parameters as increased productivity and a long service life.
A convenient and reliable trimmer is a technical device consisting of individual mechanisms, parts and elements that can wear out, become unusable and damaged during intensive use.
Even with regular technical inspection, maintenance procedures and careful storage, such devices and their individual parts require repair and even replacement, all repair procedures can be performed independently.
Brief content of the article:
The easiest way is to give the petrol cutter for repairs, having allocated a certain amount of funds from the family budget, prompt and high-quality repair with your own hands is no less simple and convenient if you want to understand the design of the petrol cutter and fix all the problems.
The mass and piece production of trimmers is based on the use of generally accepted technology, a typical design scheme consists of certain elements and parts, it is important to know them when carrying out independent repair work:
- top part. The basis of the entire structure, where all the important elements are collected, such as a starter, a carburetor and a petrol cutter engine;
- middle part. A hollow rod, inside it is a cable that connects the motor and the gearbox, which drives the cutting line. In this part, there are fasteners for distributing the weight of the entire structure and a belt for fixing the trimmer on the belt of a person using the trimmer for its intended purpose;
- Bottom part. It houses the gearbox and cutting elements, which are hidden under a practical cover to protect the user. The casing provides an increased level of safety, preventing large fractions of debris, stones and glass from entering a person while working with a petrol cutter.
Knowing exactly the internal structure and the principle of operation of the trimmer, you can independently carry out repair measures for the structure or replace individual components that have become unusable, using the repair instructions.
The most common and common failures of the unit that need to be corrected on their own include the following problems:
- engine malfunction, due to which the brushcutter does not start and does not work;
- increased vibration of the brushcutter bar, which complicates its intended use;
- increased overheating of the gearbox, its accelerated heating during operation;
- slow and weak functioning of the cutting line at insufficient speed;
- clogging of the starter grille, causing overheating of the engine and its refusal to work;
- fast and frequent clogging of the carburetor due to the use of low-quality fuel;
- clogging of the air filter due to non-observance of the measures for the care of the device.
All these problems can lead to the fact that the device will lose its working capacity. Before ordering the necessary spare parts for the mowing, a visual inspection and diagnostics of the device should be carried out.
Particular attention should be paid to individual spare parts and units of the device, to check them you will not have to contact a professional master, a set of diagnostic measures will help you to identify the consequence of a loss of performance with your own hands.
If the trimmer motor does not start or stalls immediately after starting, when the gearbox overheats or during the operation of the device, extraneous noises are heard and vibration is clearly felt, it is important to visually inspect and identify a non-working unit.
To optimize the preparatory measures before repairs, you should carry out a simple diagnosis and check in stages:
- the presence of fuel in the tank and lubrication in the main units;
- serviceability of the spark plug and its performance;
- the cleanliness of the fuel and air filter of the brushcutter;
- clogging of the outlet channel and breather of the device;
- the quality of the fuels and lubricants used.
To determine the functional performance of the petrol-cutter's ignition, it is necessary to determine whether the spark plug is working by testing the appearance of a spark when it comes into contact with the body of the functional device.
The spark plug itself can be replaced with a new one, having previously dried the candle channel, if necessary, the old element is also dried, cleaned with special devices and returned to its place.
In the process of inspecting the carburetor, it is worth paying attention to the possible leakage of the fuel used; in order to identify problems with the carburetor, the following measures must be taken:
- purging the fuel hose to eliminate possible blockage of the element;
- checking and replacing the gasket between the engine and the carburetor;
- determination of tightness and maintenance of constant pressure in the unit.
If necessary, you can personally disassemble and thoroughly clean the unit using gasoline, the jet and channels are cleaned using compressed air.
The gearbox transmits torque from the motor shaft to the cutting tool, its gears during operation must be absolutely clean and always lubricated with special grease.
Carrying out a technical inspection on your own once a season will allow you to get rid of the need to repair the gearbox or replace it, with the purchase of an expensive new unit.
The starter is necessary to bring the trimmer into working condition, its diagnostics consists in checking the tension of the starter cord connected to the teeth of the starter coil, which are often destroyed during an abrupt start.
A non-working starter in a petrol cutter cannot be repaired; it must be replaced with a working unit as part of a mandatory technical inspection or a set of repair measures.
Cutting elements require special attention and care, which must always be cleaned of dirt and cut grass after use. Regular inspection and thorough preparation of the device for operation will help to avoid costly and time-consuming repairs, and always be confident in the performance of the petrol brush.
Carburetor repair of mowers Very often complaints of owners of gasoline trimmers are associated with various kinds of defects in the carburetor. Naturally, it is most ideal in this case to seek help from a specialist.
Very often, complaints from owners of gasoline trimmers are associated with various kinds of carburetor defects.
Naturally, it is most ideal in this case to seek help from specialists in this field, for whom the repair of carburetors of gasoline trimmers is an integral part of the profession.
Do not try to repair the device without the help of others, since repairing the carburetor of the mowers with your own hands can lead to even greater damage and even huge costs for fixing it.
But if you are still familiar with the basic mechanisms of the trimmer carburetor, you can try to figure out the dilemma yourself, so as not to overpay in the service, because from time to time the breakdown can be really frivolous.
This article is just created in order to help you cope with the malfunction.
Further, more often encountered breakdowns and the prerequisites for their occurrence will be sorted out.
First, you should generally look at the carburetor and find out if there is any fuel leakage.
If it turns out that there are no problems with fuel, you need to remove the carburetor from the engine and check the condition of the gasket located next to the carburetor.
If no defects are observed here, you can test to check the carburetor for the degree of density.
To do this, you can purchase a special device, which is part of the tool kits for repairing the carburetor of brushcutters and representing a special pressure gauge that, in fact, inspects the density.
Curious! The benzokos stalls, here!
If you do not want to spend money on its purchase, you can use an ordinary honey tonometer, on which you just need to change the pressure gauge.
When using this device, pay attention to the indication.
If the pressure does not drop and remains similar over time, you can be measured, as this indicates the density of the carburetor.
If the pressure begins to decrease after a certain time, it means that there are still difficulties.
They can be associated with damage to some parts of the carburetor.
In this case, the only way out is to replace the faulty parts with new ones. In addition, clogging of channels or jets can become a prerequisite for malfunctioning of the carburetor.
Even ordinary drops of water can play a negative role here, which can clog the openings of the jets or channels.
If you find a lack of density in the carburetor, wash it outside with gasoline and disassemble.
Remember that in order to repair the carburetor of the brushcutter yourself, channels or nozzles, you cannot use needles or iron wire, as they can change the flow sections.
These are the main faults in the carburetor that you can easily fix without the help of others.
If you did not find any of the listed problems in your own carburetor, it is recommended to contact a special service for help.
Petrolcutters, like all petrol powered tools for the garden, are not difficult to maintain. It is possible and necessary to repair, configure without the help of others. For example, adjusting the carburetor of a petrol cutter with your own hands is a matter of 5 minutes.The carburetor from the petrol cutter is a unit in the power system. In it, like all carburetors, there is a process of mixing air and fuel (gasoline) for the forthcoming supply to the engine cylinders.
In this process, the main thing is the correct proportion of fuel and air, which is why the carburetor is regulated.
Mesh filter. With this element, most often there are only two difficulties:
In order to find out the cause of the breakdown, the fuel filter cap is unscrewed to remove the strainer. If dirt has simply accumulated on it, then flushing in gasoline or blowing will help.
If there is visible damage to the mesh filter, it is imperative to install a new one. There may also be damage to the fuel supply pipe (during repairs, they practice checking this element).
The carburetor starter almost always does not work due to blockages. Use acetone or the same gasoline for flushing.Blowing out parts of a carburetor with a blockage with compressed air is an acceptable and comfortable repair practice.
The body of the throttle valves, the places of the bundles of the carburetor parts, the inlet or outlet pipeline - all of these parts are susceptible to depressurization. You can probably check with a simple method - smear the problem area with soapy foam.
The base of the carburetor of the petrol cutters is a duralumin body. It houses a diffuser (hole with inner contours). Air is blown through this hole. The flow rate of oxygen (air) depends on the cross-section (orifice) of the diffuser.The diffuser is equipped with fuel channels. From them, fuel is drawn in with the help of a stream of air.
Outside the carburetor is installed:
- fuel pump;
- jet system;
- a system for adjusting the consistency of fuel with air;
The throttle valve determines the amount of air to be supplied, and the power of the motor directly depends on this.
Fuel is sucked into the carburetor system by a pump (its membrane). Then it goes through the choke in the carburetor. Then the liquid moves through the inlet and outlet valves of the pump. Filtered by the grid. It moves through the needle valve into the diaphragm chamber.
Phased operation of the device:
- Air supply to a tube with an air baffle (damper). The baffle regulates the intensity of the air flow.
- The fuel supply system is necessarily narrowed by the mixer to accelerate the flow.
- Gasoline through the float chamber and the nozzle tube with a constriction. A float chamber adjusts the temporary volume of gasoline. In the float chamber, the pressure level is neutral, and in the tube with a constriction it is already small. Due to the pressure drop, the fuel seeps through the jet.
- The acceleration of the air flow facilitates the transfer of fuel (gasoline) and its atomization. Ultimately, an air-fuel mixture of the desired proportion or density appears.
- The air / fuel mixture seeps into the engine cylinder through the fuel pipe.
The level of air density in the system depends on the area of the open air damper. The wider the throttle is open, the greater the fuel consumption and power.
Simply put, adjusting the carburetor on a petrol cutter is the creation of a good fuel consistency due to the correct air supply.
Before adjusting, you need to painstakingly clean the filters according to the maintenance in the annotation.The upcoming do-it-yourself adjustment of the carburetor of the petrol cutter is done with the adjusting screws. There are three of them:
Right (L) - Fuel Consistency Adjustment for Low RPM.
It is necessary to find the highest idle speed. To do this, slowly unscrew the screw (L) to the right and to the left.
To adjust, turn the screw a quarter of a turn, certainly counterclockwise.
Lower (T) - is responsible for adjusting the motor at idle speed.
- clockwise - increase;
- counterclockwise - decrease.
For the correct adjustment of the idle speed, it is typical:
- stable operation of a cool motor;
- not overestimated speed of a hot engine;
- a large supply of turns for the trimmer head;
- stable operation of the motor when changing position (sharp rise or lowering of the knife).
Left (H) - consistency adjustment at high speeds. (The screw is adjusted last).
The general adjustment of the highest speed, engine power, temperature and gasoline consumption depends on the left screw (H).
Setting up the carburetor of a petrol cutter with the last screw is done as follows: