In detail: DIY gasoline trimmer carburetor repair from a real master for the site my.housecope.com.
An indispensable tool for a modern summer resident or owner of a private house is a petrol cutter, which allows you to effectively and efficiently put the adjacent territory in order. The period of active use of brushcutters is in late spring until October. Modern units are equipped with powerful and durable internal combustion engines, reinforced transmission and main components. Despite this, physical wear, manufacturing defects or improper operation lead to failure of the trimmer. In order to repair the trimmer with your own hands, you must have at least basic knowledge in the field of technology and little experience in repairing it.
The main unit of any gasoline tool is the internal combustion engine (ICE), which, through various methods, transmits torque to the actuator. In a modern petrol cutter, a duralumin rod (pipe) is used as a transmission element between the engine and the trimmer head, inside which the drive shaft is located.
Thanks to the high-revving engine, the line speed can reach 13 thousand revolutions per minute, depending on the manufacturer of the scythe. In order to exclude mechanical and thermal damage to the gearbox, a special hole is provided in its housing for the introduction of grease in the form of ointments. To make the headset easier for the owner during long-term work, all brushcutter models are equipped with a durable shoulder strap.
Regardless of the manufacturer, almost every model comes with a line and steel knives.
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The cross-section of PVC trimmer line can vary from 1.5mm to 3.0mm.
Made of durable polymer, it is subject to intense wear and tear during mowing. Therefore, from time to time it is necessary to check the presence of a fishing line in the head and, if necessary, replace it. It is recommended that you purchase an extra bobbin to quickly replace it with a spool with no line.
ICE trimmers on the market today are equipped with a D-shaped, U-shaped or T-shaped handle, where the main controls of the unit are located. For example, in a braid with a U-grip, the throttle key and stop / start toggle switch are located on the right grip. In the D-shaped version of the handle, the throttle control button is located directly on the rod.
Due to the presence of many components and parts, repairing a trimmer with your own hands means eliminating breakdowns that prevent its normal operation. It should be noted the most basic malfunctions of gasoline streamers:
- The trimmer motor is not picking up speed;
- Breakdown of the cylinder-piston group (CPG);
- Ignition malfunctions;
- There is no connection between the internal combustion engine and the trimmer head;
- Mechanical knocking during unit operation.
- Repair of the central piston group petrol cutters
The main unit of any internal combustion engine is the cylinder-piston group (CPG), which can fail due to wear of parts of parts or poor quality of the fuel mixture.
Lubrication of rubbing units in a petrol cutter is carried out by adding a certain proportion of oil to gasoline. This process can be disrupted due to old oil precipitating out. In this situation, when the trimmer is started, the motor overheats and in a matter of minutes the most expensive breakdown occurs. To eliminate the malfunction that has arisen, a complete replacement of the CPG will be required, namely: the piston, oil seals, cylinder and piston rings.If you are not an ICE repair technician and do not have experience working with technicians, then you will hardly be able to fix the engine without the help of a specialist. Details on the stages of piston trimmer repair can be found here.
If the ignition of the petrol mowers fails, the spark on the candle disappears and, as a result, the fuel mixture does not ignite.
Spit spark plug design
In this situation, it is quite important not to rush to replace the coil, since the cause of the breakdown may lie in the lack of contact in the switch on the control handle.
An important point when troubleshooting the trimmer ignition will be the diagnostics of the section, where the distance between the side and center electrodes should be 0.5-0.7 mm. In addition, it is necessary to pay attention to the steel O-ring on the spark plug, the loss of integrity or deformation of which can lead to etching of air from the combustion chamber and, as a consequence, reduce the power of the streamer.
Ignition flywheel with coil
If the replacement of the check of the electrical circuit, the spark plug and its contacts did not give positive results, then you should pay attention to the trimmer ignition module, namely the clearance with the flywheel. Regardless of the design features and the manufacturer of the brushcutter, the distance between the ignition coil and the flywheel should be no more and no less than 0.2 mm. To restore the optimal value of the gap, you will need to loosen the coil mounting bolts and set the trimmer ignition with a special measuring probe.
A clear sign of a malfunction of the engine power system is the absence of traces of the fuel mixture on the spark plug electrodes, which may be associated with the following defects:
Trimmer Fuel System Components
- due to a clogged hole in the gas tank, a vacuum is created, which prevents the normal flow of gasoline into the carburetor;
- due to the poor quality of the fuel and the ingress of foreign particles, the fuel filter installed in the tank is clogged;
- non-flow of the mixture into the combustion chamber as a result of a clogged carburetor.
You can quickly determine the cause of the malfunction by dismantling the fuel hose leading to the carburetor. If the fuel mixture flows out in a thin stream, then you should pay attention to the carburetor. If there is no jet, it is necessary to clean the breather with a thin needle (a small hole in the gas tank cap) or replace the fuel filter.
If fuel enters the carburetor, it must be cleaned or adjusted. Adjusting the carburetor trimmer means restoring optimal fuel mix.
Trimmer carburetor with adjustment screws
To do this, pay attention to three adjusting screws: maximum speed (H), minimum (L) and idle speed (LA). To start the adjustment, you need to fully tighten the screws H and L and loosen one turn each. Then we start the braid and let it warm up for 10 minutes to adjust the power system in operating mode. After warming up the internal combustion engine, press the gas supply button until it stops (12,000 rpm). We restore the idling mode by unscrewing the screw LA. As soon as the trimmer head starts rotating, tighten the screw until it stops.
One of the common faults of the petrol mowers is the incorrect operation of the internal combustion engine, namely the drop in power with increasing speed (the scythe stalls).
The reason for this is that the exhaust system is clogged with burnt oil particles. Often manufacturers make mufflers prefabricated and cleaning is quite simple. If the design of the spark arrester is non-separable, then it must be placed in water with detergents, and then dried with an ordinary or industrial hair dryer. Frequent clogging of the exhaust system indicates non-observance of the proportions of oil and gasoline.
Modern technologies and equipment make it possible to produce the best and optimal technical solutions that become effective assistants in the arrangement of a summer cottage or a personal plot. The green lawn and other plantings can grow rapidly, a petrol cutter is used to tidy up the local area and mow the lawns, which is also called a brushcutter or trimmer, a petrol mower.
Traditional braids are inconvenient and unsafe to use, require a significant investment of time and effort, which will help save gas mowers, combining functionality and practicality in their design. In the photo of the petrol brush, you can see various high-tech devices, which are inherent in a set of operational characteristics, including such parameters as increased productivity and a long service life.
A convenient and reliable trimmer is a technical device consisting of individual mechanisms, parts and elements that can wear out, become unusable and damaged during intensive use.
Even with regular technical inspection, maintenance procedures and careful storage, such devices and their individual parts require repair and even replacement, all repair procedures can be performed independently.
Brief content of the article:
The easiest way is to give the petrol cutter for repairs, having allocated a certain amount of funds from the family budget, prompt and high-quality repair with your own hands is no less simple and convenient if you want to understand the design of the petrol cutter and fix all the problems.
The mass and piece production of trimmers is based on the use of generally accepted technology, a typical design scheme consists of certain elements and parts, it is important to know them when carrying out independent repair work:
- top part. The basis of the entire structure, where all important elements are collected, such as a starter, a carburetor and a petrol cutter engine;
- middle part. A hollow rod, inside it is a cable that connects the motor and the gearbox, which drives the cutting line. In this part there are fasteners for distributing the weight of the entire structure and a belt for fixing the trimmer on the belt of a person using the trimmer for its intended purpose;
- Bottom part. It houses the gearbox and cutting elements, which are hidden under a practical cover to protect the user. The casing provides an increased level of safety, preventing large fractions of debris, stones and glass from entering a person while working with a petrol cutter.
Knowing exactly the internal structure and the principle of operation of the trimmer, you can independently carry out repair measures for the structure or replace individual components that have become unusable, using the repair instructions.
The most common and common failures of the unit that need to be corrected on their own include the following problems:
- engine malfunction, due to which the brushcutter does not start and does not work;
- increased vibration of the brushcutter bar, which complicates its intended use;
- increased overheating of the gearbox, its accelerated heating during operation;
- slow and weak functioning of the cutting line at insufficient speed;
- clogging of the starter grille, causing overheating of the engine and its refusal to work;
- fast and frequent clogging of the carburetor due to the use of low-quality fuel;
- clogging of the air filter due to non-observance of the measures for the care of the device.
All these problems can lead to the fact that the device will lose its working capacity. Before ordering the necessary spare parts for the mowing, a visual inspection and diagnostics of the device should be carried out.
Particular attention should be paid to individual spare parts and units of the device, to check them you do not have to contact a professional master, a set of diagnostic measures will help you to identify the consequence of a loss of performance with your own hands.
If the trimmer motor does not start or stalls immediately after starting, when the gearbox overheats or during the operation of the device, extraneous noises are heard and vibration is clearly felt, it is important to visually inspect and identify a non-working unit.
To optimize the preparatory measures before repairs, you should carry out a simple diagnosis and check step by step:
- the presence of fuel in the tank and lubrication in the main units;
- serviceability of the spark plug and its performance;
- the cleanliness of the fuel and air filter of the brushcutter;
- clogging of the outlet channel and breather of the device;
- the quality of the fuels and lubricants used.
To determine the functional efficiency of the petrol-cutter's ignition, it is necessary to determine whether the spark plug is working by testing the appearance of a spark when it comes into contact with the body of the functional device.
The spark plug itself can be replaced with a new one, having previously dried the candle channel, if necessary, the old element is also dried, cleaned with special devices and returned to its place.
In the process of inspecting the carburetor, it is worth paying attention to the possible leakage of the fuel used; to identify problems with the carburetor, the following measures must be taken:
- purging the fuel hose to eliminate possible blockage of the element;
- checking and replacing the gasket between the engine and the carburetor;
- determination of tightness and maintenance of constant pressure in the unit.
If necessary, you can personally disassemble and thoroughly clean the unit using gasoline, the jet and channels are cleaned using compressed air.
The gearbox transmits torque from the motor shaft to the cutting tool, its gears during operation must be absolutely clean and always lubricated with special grease.
Carrying out a technical inspection on your own once a season will allow you to get rid of the need to repair the gearbox or replace it, with the purchase of an expensive new unit.
The starter is necessary to bring the trimmer into working condition, its diagnostics consists in checking the tension of the starter cord connected to the teeth of the starter coil, which are often destroyed during an abrupt start.
An inoperative starter in a petrol cutter cannot be repaired; it must be replaced with a working unit as part of a mandatory technical inspection or a set of repair measures.
Cutting elements require special attention and care, which must always be cleaned of dirt and cut grass after use. Regular inspection and thorough preparation of the device for operation will help to avoid costly and time-consuming repairs, and always be confident in the performance of the petrol brush.
Carburetor repair of mowers Very often complaints of owners of gasoline trimmers are associated with various kinds of defects in the carburetor. Naturally, it is most ideal in this case to seek help from a specialist.
Very often, complaints from owners of gasoline trimmers are associated with various kinds of carburetor defects.
Naturally, it is most ideal in this case to seek help from specialists in this field, for whom the repair of carburetors of gasoline trimmers is an integral part of the profession.
Do not try to repair the device without the help of others, since repairing the carburetor of the mowers with your own hands can lead to even greater damage and even huge costs for fixing it.
But if you are still familiar with the basic mechanisms of the trimmer carburetor, you can try to figure out the dilemma yourself, so as not to overpay in the service, because from time to time the breakdown can be really frivolous.
This article is just created in order to help you cope with the malfunction.
Further, more often encountered breakdowns and the prerequisites for their occurrence will be sorted out.
First, you should generally look at the carburetor and find out if there is any fuel leakage.
If it turns out that there are no problems with fuel, you need to remove the carburetor from the engine and check the condition of the gasket located next to the carburetor.
If no defects are observed here, you can test to check the carburetor for the degree of density.
To do this, you can purchase a special device, which is part of the tool kits for repairing the carburetor of brushcutters and which is a special pressure gauge that, in fact, inspects the density.
Curious! The benzokos stalls, here!
If you do not want to spend money on its purchase, you can use an ordinary honey tonometer, on which you just need to change the pressure gauge.
When using this device, pay attention to the indication.
If the pressure does not drop and remains similar over time, you can be measured, as this indicates the density of the carburetor.
If the pressure begins to decrease after a certain time, it means that there are still difficulties.
They can be associated with damage to some parts of the carburetor.
In this case, the only way out is to replace the faulty parts with new ones. In addition, clogging of channels or jets can become a prerequisite for malfunctioning of the carburetor.
Even ordinary drops of water can play a negative role here, which can clog the openings of the jets or channels.
If you find a lack of density in the carburetor, wash it outside with gasoline and disassemble.
Remember that in order to repair the carburetor of the brushcutter yourself, channels or nozzles, you cannot use needles or iron wire, as they can change the flow sections.
These are the main faults in the carburetor that you can easily fix without the help of others.
If you did not find any of the listed problems in your own carburetor, it is recommended to contact a special service for help.
Petrolcutters, like all petrol powered tools for the garden, are not difficult to maintain. It is possible and necessary to repair, configure without the help of others. For example, adjusting the carburetor of a petrol cutter with your own hands is a matter of 5 minutes.The carburetor from the petrol cutter is a unit in the power system. In it, like all carburetors, there is a process of mixing air and fuel (gasoline) for the forthcoming supply to the engine cylinders.
In this process, the main thing is the correct proportion of fuel and air, which is why the carburetor is regulated.
Mesh filter. With this element, most often there are only two difficulties:
In order to find out the cause of the breakdown, the fuel filter cap is unscrewed to remove the strainer. If dirt has simply accumulated on it, then flushing in gasoline or blowing will help.
If there is visible damage to the mesh filter, it is imperative to install a new one. There may also be damage to the fuel supply pipe (during repairs, they practice checking this element).
The carburetor starter almost always does not work due to blockages. Use acetone or the same gasoline for flushing.Blowing out parts of a carburetor with a blockage with compressed air is an acceptable and comfortable repair practice.
The body of the throttle valves, the places of the bundles of the carburetor parts, the inlet or outlet pipeline - all of these parts are susceptible to depressurization. You can probably check with a simple method - smear the problem area with soapy foam.
The base of the carburetor of the petrol cutters is a duralumin body. It houses a diffuser (hole with inner contours). Air is blown through this hole. The flow rate of oxygen (air) depends on the cross-section (orifice) of the diffuser.The diffuser is equipped with fuel channels. From them, fuel is drawn in with the help of a stream of air.
Outside the carburetor is installed:
- fuel pump;
- jet system;
- a system for adjusting the consistency of fuel with air;
The throttle valve determines the amount of air to be supplied, and the power of the motor directly depends on this.
Fuel is sucked into the carburetor system by a pump (its membrane). Then it goes through the choke in the carburetor. Then the liquid moves through the inlet and outlet valves of the pump. Filtered by the grid. It moves through the needle valve into the diaphragm chamber.
Phased operation of the device:
- Air supply to a tube with an air baffle (damper). The baffle regulates the intensity of the air flow.
- The fuel supply system is necessarily narrowed by the mixer to accelerate the flow.
- Gasoline through the float chamber and the nozzle tube with a constriction. A float chamber adjusts the temporary volume of gasoline. In the float chamber, the pressure level is neutral, and in the tube with a constriction it is already small. Due to the pressure drop, the fuel seeps through the jet.
- The acceleration of the air flow facilitates the transfer of fuel (gasoline) and its atomization. Ultimately, an air-fuel mixture of the desired proportion or density appears.
- The air / fuel mixture seeps into the engine cylinder through the fuel pipe.
The level of air density in the system depends on the area of the open air damper. The wider the throttle is open, the greater the fuel consumption and power.
Simply put, adjusting the carburetor on a petrol cutter is the creation of a good fuel consistency due to the correct air supply.
Before adjusting, you need to painstakingly clean the filters according to the maintenance in the annotation.The upcoming do-it-yourself adjustment of the carburetor of the petrol cutter is done with the adjusting screws. There are three of them:
Right (L) - Fuel Consistency Adjustment for Low RPM.
It is necessary to find the highest idle speed. To do this, slowly unscrew the screw (L) to the right and to the left.
To adjust, turn the screw a quarter of a turn, certainly counterclockwise.
Lower (T) - is responsible for adjusting the motor at idle speed.
- clockwise - increase;
- counterclockwise - decrease.
For the correct adjustment of the idle speed, it is typical:
- stable operation of a cool motor;
- not overestimated speed of a hot engine;
- a large supply of turns for the trimmer head;
- stable operation of the motor when changing position (sharp rise or lowering of the knife).
Left (H) - consistency adjustment at high speeds. (The screw is adjusted last).
The general adjustment of the highest speed, engine power, temperature and gasoline consumption depends on the left screw (H).
Setting up the carburetor of a petrol cutter with the last screw is done as follows:
Spare parts for Chinese brushcutters Chinese brushcutter repair