DIY burner repair

In this article, I will tell you about everything that you can do with your own hands when your electric stove or hob is broken.

First, let's define what you can do yourself and what not. Plates are electromechanical and electronic. In this article, and indeed on the site, I will not consider electronic stoves and hobs, since the field of electronics ... Let's just say that electricity is just a small piece of electronics in the modern world. I can also say so. To understand electricity, to a greater extent, it is enough to know Ohm's law and understand it. In electronics, even if I now begin to list in simple words, everything will drag on for a very long time. So, regarding the electronic hobs, I will briefly touch on them, but I will not disassemble the repair directly. Before you start reading further, if you are going to disassemble the stove, be sure to read the electrical safety instructions. When you read the instructions just click on the "back" button and you will come back here.

Actually, there are literally several faults and I will divide them into points:

Well, now, let's go in order and consider each point in detail.

To do this, you need a multimeter. The voltage will need to be checked in the outlet (first of all), in the terminal block of the stove, on the burner mode switches, on the heating elements themselves. How to measure voltage with a multimeter is written here.

So, we disassemble the socket for the electric stove and measure the voltage. If it is within 220-240 volts, then everything is in order, but do not rush to close the outlet. Carefully insert the plug into the socket, turn on the hob and check the voltage again. If it suddenly disappeared, then you have a problem on the supply line and not in the stove. If you are using an outlet like the RSH, as in the photo, then turn off the power, make sure it is not there, and do two manipulations.

1. It has been very difficult to find a good socket for an electric stove lately. If the socket is behind the stove, I recommend replacing it with U739M clamps. But if you just need an outlet, then you need to pay close attention to the correct connection of wires to it. In the photo you can see how the contact was deformed. This is due to the fact that the wire was simply inserted into the terminal and tightened. It seems that you tightened it tightly, but in fact, the wire is almost not tightened due to the deformation of the contact. Therefore, in low-quality sockets, a ring must be made from the wire and only then tightened. The tightening in this case, at least, will be reliable.
2. Next, you need to pay attention to the contacts. In the photo, a blue circle indicates a contact in which the plug will not provide a reliable connection. Therefore, the contact plates must be straightened as shown on the right contact, circled in red, to ensure a secure connection. If the metal is flimsy, then you need to do this every time you pull out the plug (in any case, if you do not bend it, then check the condition of the contacts). All this can be avoided by using U739M clamps or any others like them. Plug in the plug and go to the next step.

After you have dealt with the outlet, open the terminal block of the plate. There are several types of terminal blocks, but they all follow the same principle. As a rule, it provides for the possibility of changing the connection to one, two or three phases. For this purpose, the jumpers that come with the kit are used. What is worth paying attention to here.First, do a visual inspection for melted contacts. If there is one, then this contact is either not tightened, or there is an unreliable contact on the inside. De-energize the stove before tightening the screw. If you are trying to tighten the melted contact screw and it is tightened, then you will have to disassemble the plate. If it tightens, that is, it has been loosened, then there is a possibility that the plate will work, but I would recommend replacing the melted terminal block.

In the terminal block, a different burner is connected to each phase contact. Thus, if one or two burners do not work for you (especially if you installed a new stove yourself), then there is a high probability that you forgot about the jumpers or forgot to tighten them. It may be that you tightened the jumpers loosely. And weak contact causes heating. If you are interested, you can find out what the current does to the wires. If the stove does not work completely, then there is hardly a problem in the terminal block, most likely a problem in the power supply.

Now you need to turn on the power to the plate and check the voltage at the terminal block. You need to check by touching the screws themselves, not the wires. Moreover, check each screw. So you will understand if there is voltage at the terminal itself if the wire is not clamped correctly. That is, zero and first screw, zero and second screw, etc. If everything is in order and there is tension, then you will have to disassemble the stove.

After disassembling the plate, look at the connections on the back of the terminal block.

Conclusion on checking the voltage: if the stove does not work completely, then you need to check the jumpers, there is no point in checking the voltage in the outlet. If the stove does not work completely, then you need to check the voltage in both the outlet and the terminal block (if there is voltage in the outlet), since there is a possibility that there is no contact in the plug or some problems in the wire. If any one burner does not work, then go ahead.

If you have not yet read the article that was mentioned just above and which tells what current does to the wires, then read it. The main unpleasant property of weak contact is that when it heats up, the contact can disappear and then reappear. Therefore, if something works for you, then it does not, then you need to look for a weak contact. Unfortunately, this will have to be done under voltage, consistently going through the circuit, so be careful and attentive.

To begin with, there are three types of switches. They are all mechanical, but differ in the way they work.

• step power control
• smooth power control
• smooth power control with the ability to turn on an additional area

Accordingly, each switch uses its own cooking zones. The step switch uses a hotplate with several heating elements. You can find everything about such a burner here. The temperature on the hotplates with these switches is adjustable in steps and has fixed positions.

For the switch with continuously adjustable power, burners with one spiral are used. Therefore, such a burner, if it burns out, then once and for all. Unlike burners with several spirals (they were discussed in the previous paragraph), which continue to work partially, but do not give out maximum power. You can regulate the temperature on such burners smoothly within a very wide range, almost like on gas stoves.

For a continuously adjustable switch and an additional area, burners with one spiral are also used, but the burners have two areas. Consequently, a malfunction can manifest itself in two ways: one area does not work, or both areas do not work. If only one area has stopped working, then it is more likely that the reason is either in the switch or in the hotplate, if both areas stopped working at once, then most likely the power to the hotplate or the problem is in the switch.

What's on this point? Since you will be working with dangerous voltages, you need to be very careful. Turn on the switch and check the voltage on the hotplate.If there is voltage, but the burner does not work, this can indicate two malfunctions - the burner burned out or the burner thermal fuse (if any) is faulty. If there is no voltage, but it comes to the terminal block of the plate, then the problem is purely in the switch.

Basically, there is only one step switch malfunction. Poor contact leads to heating of the contact plates and either burns out the contact or deforms the switch guides. In this case, only a close inspection of the switch will help determine the malfunction. If you see darkened terminals, then the switch will have to be changed, since it cannot be repaired at home. You can only postpone his death for several days / months.

I wouldn't repair the continuously variable switches either. There are a little more malfunctions, but they all boil down to the fact that there is a breakdown of the bimetallic element. The principle of operation of these switches is that a current flows through the bimetallic plate, causing the plate to heat up, which in turn leads to reversible deformation of the plate. As soon as the deformation reaches a critical point, the switch changes the position of the contacts, closing or opening the contact plates of the power supply of the burner. If you repair such a switch, then setting up the correct activation and deactivation of it is quite problematic. In this case, the hotplate will either not reach full power or will not turn off completely.

Before changing the modulating switch with additional area, it makes sense to disassemble it first. There are two types of malfunction: the additional area does not turn on and does not turn off. In the first case, you need to look at what prevents you from turning it on, in the second case there is such a moment as welding the contacts. In this case, the contacts are opened, cleaned with a sandpaper or file until the contact pads are even, and this may solve the problem for a long time, or it may not. It all depends on the quality of the material of working contacts.

The task of the timer in the stove is to ensure that you have the possibility of automatic cooking. That is, you can set the on and off times, select the cooking mode, place the dish and the stove will turn on and off by the appointed time. Most often, the timer controls only the oven, but there are models in which one of the burners is also connected via a timer. The oven will not work until the timer has been set. It is not necessary to set the exact time, it is much more important to simply set it. The correct time does not affect the workflow in any way, it is rather intended for your convenience, so that you can correctly navigate the time by which you need to prepare your dish (for example, in the morning or reheat food for dinner).

Actually, if the timer is faulty, either only the oven or another hotplate will not work for you, if it is connected via a timer.

In part, I considered the repair of EKCH burners, where all malfunctions of burners with several spirals are written. The troubleshooting methods are suitable for all cooking zones. Here I will dwell in a little more detail on modern burners.

Therefore, it is possible to designate malfunctions:

If power comes to the burner (to the yellow and blue contacts), but the burner does not work, then two reasons can be distinguished: the contacts of the temperature sensor do not close or the spirals are burned out. If there is no thermal sensor, then the most likely cause is the combustion of the spirals. But everything must be looked at in place.

As I said, for the most part, this applies to the oven in the stovetop or oven. It can look differently, but you can “recognize” it by the following signs: it has only two (rarely three) contacts, it is attached to the oven, thick wires fit to it. Thermal fuses in ovens are rarely self-healing.That is, if it burns out, then it needs to be changed. A thermal fuse of any shape is suitable for replacement, but must correspond to the current and temperature that it controls. You can check its malfunction with a multimeter in the dial mode. Its resistance should be within zero. That is, it must simply conduct an electric current. The thermal fuse is installed in the common wire of the oven, which goes directly from the terminal block. Thus, if the thermal fuse is triggered, the oven will not work and, as a rule, only it will not work, and in all modes.

Let's summarize and briefly go through troubleshooting.

1. We determine the presence of voltage starting from the outlet, if the stove does not work completely and then in series: terminal block, switch, thermal fuse (if any), burner.
2. Having found a faulty area, we try to repair it. If it cannot be repaired, we will change it.
3. When replacing a burner, remember that EKCH burners can be used in circuits where regulators with smooth switching are installed, but not vice versa.
4. We do not forget that we are working with dangerous voltage, therefore, we observe safety precautions.

In the article, I tried to consider as much as possible all possible malfunctions of mechanically controlled electric stoves. Some of the faults are suitable for electronically controlled cookers. In principle, mechanically controlled plates are easily repaired at home, but it is better to entrust electronic plates to specialized workshops.

Repair of hobs with touch controls is discussed in this article. Although this is a separate article, it is a kind of supplement. If you have a purely mechanical control, then you can read the article on touch control panels only for self-development.

If you've read it, well done! Well, I say goodbye to you.

Various devices can be used for cooking, but due to their frequent use and intensive work, they are especially prone to breakdown. Repair of electric stoves can be done with your own hands at home, without taking out bulky equipment to a service center.

Despite the external complexity, this device has a very simple design. All working elements are installed in a special heat-resistant cabinet made of alloy steel.

Photo - electric stove design

The principle of operation of the electric stove is based on heating the heating element by means of an electric current flowing through it. The device is equipped with heating elements that are necessary for cooking. They are ceramic, tubular, halogen, solid.

Photo - burner structure

1. Ceramic burners are presented in the form of a tube, so they can be used for any electric stoves and it is very easy to repair them yourself. The spiral fits into the hole in the plate and is secured with the help of special parts. Now more and more glass ceramics are used, which are more affordable and durable, in addition, it is amenable to washing;
2. Halogen burners are considered economical, they work due to halogen lamps with reflectors. These lighting devices are installed in different parts of the hob and provide fast heating and low consumption of electrical energy;
3. In old domestic tiles (Dream, ZVI and others), cast-iron spiral heating elements were often installed. They heated up slowly, but after turning off they gave off heat for a very long time. Separately, it should be noted their durability and resistance to moisture and high temperatures;
4. The tubular spiral is made of a hollow tube. When heated, it not only gives off heat, but also promotes the circulation of warm air inside itself, which makes it possible to increase the efficiency of the device. This type of burner is the most difficult to repair yourself.

To power the stove, a power wire is used, which is connected to all burners.In addition, they also connect to regulators and thermostats, which act as a safety system for the appliance. After switching on, the wire begins to transmit energy to the heating element, which is necessary for cooking. You need to control the heating level and the hotplate using the appropriate knob. Many household stoves Ardo (Ardo), Indesit (Indesit), Electrolux (Electrolux), Zanussi (Zanussi) and others, in addition to these devices, also have built-in timers and alarms. They help control cooking times.

Photo - modern stove with halogen lamps and a sensor

Unlike gas stoves, electric stoves are considered fairly safe in everyday use. Their repair and maintenance can be easily done by yourself, and in terms of durability they are much better than gas models. In particular, this is because they can be cleaned at home, and not wait for the arrival of a specialist.

Typical malfunctions:

1. A burning smell appears during operation. If you are worried about the smell of burnt food, then repair is not needed, you need to clean the cooking surface. If it stinks of plastic or rubber, then you need to urgently call an electrician;
2. The hotplate does not heat up. This could be due to a lack of voltage, a coil or control handle problem. Repair of the burner or its wire will be required;
3. Heating temperature not adjustable. It will definitely require repair of the mode switch;
4. The hotplate does not heat up. A common problem with tabletop and stationary cookers is that their spirals crack. They can collapse as a result of an impact or from a sharp temperature drop (for example, the spiral is heated up, and cold water accidentally gets on it). This is the reason for the lack of heating of the burner or uneven heating of food. Self-repair of the spiral is very easy to carry out without the help of a master - more often than not, it just needs to be replaced;
5. Poor oven performance. Most likely, the problem also lies in the breakage of the spiral.

It should be noted right away that the branded service will not undertake to carry out warranty repairs after outside interference. Therefore, if you do not have such experience, then it is better to immediately contact specialized workshops.

Before starting to repair the device, you need to disassemble the case and get to the main elements. Depending on the design, on the panel or on the back wall of the Ariston (Ariston), Beko (Veko), Bosch (Bosch) electric stove and others, threaded connections may be located. They must be carefully unscrewed and removed. The table is attached with four screws, if removed, the panels can be lifted and removed to the side.

You will see the wires that go to the burner - these are the power cables and switches. They must be removed, because otherwise, further disassembly will be impossible. Burner removal scheme looks like this:

1. First, the grounding clamping nut is unscrewed;
2. It comes off neatly;
3. There may be a ring or bracket under the ground, which serves to press the part as tightly as possible to the base;
4. The burner can be installed either on the thread or simply inserted into the hole. Depending on its design, you need to lubricate the threaded element with oil and unscrew the part from the case, or simply pry it off with a flat screwdriver and take it out.

After that, you will have access to the internal connections of the device. It should be noted that the main elements of the hob are located directly below it, below (on the bottom, under it, on the back wall) there are spare parts for the oven.

Photo - hob

Consider how to clean ceramic hobs from Hansa (Hansa), Gorenje (Combustion), AEG and others. It is imperative to disconnect the device from the mains, otherwise you may get an electric shock.With a damp cloth, you need to wet the dirt on the surface of the burner and wait a few minutes, then gently clean off the build-up with a sponge or soft brush. In no case should a metal brush be used, otherwise the integrity of the spiral and powder coating may be damaged.

Photo - cleaning

Step-by-step instructions on how to replace or repair a switch for household electric stoves:

1. It is necessary to turn off the power and turn the knob of the switch from the off position to the minimum heat. In the process, a lye should be heard, which indicates the operation of the thermostat;
2. If there is no click, then the regulator is faulty. For an additional check of the thermostat, you need to leave it in the middle position and turn on the power - the protection should turn on and off every half a minute; Photo - electric stove switches repair
3. Before removing the handles, be sure to read the "User's Guide", some models of plates are non-separable (Hephaestus, Kaiser);
4. The first to remove are the handles, which are used to adjust the outside. Then, using screwdrivers, the front panel is unscrewed;
5. Under it is a bar that presses the switches. It also needs to be unscrewed and the broken part removed.

What to do if the spiral is cracked:

1. Unplug the electric stove from the network. In most cases, repairing the coil is impractical, so it will need to be replaced;
2. Remove the top hob;
3. Under it there is either a hole for ceramic heating elements, or a recess for solid cast iron or halogen ones;
4. You need to very carefully pry on the part and remove it. Disconnect the contacts from the switch and the power wire beforehand;
5. Install the replacement coil in a similar way.

Photo - burners for electric stoves

Video: replacing burners on an electric stove

Thanks to such a versatile energy as electricity, the popularity of electric stoves is growing. This site has an article on how to connect an electric stove, and this page describes common problems, methods of identifying and eliminating them.

In many cases, a home craftsman or an ordinary user can make repairs to the electric stove with his own hands, without resorting to expensive specialist services.

Electric cooking

Regardless of the model of the electric stove and the type of burners used, the identification of the cause of the failure of the electric stove should be carried out according to the following algorithm:

• Check with a voltmeter for the presence of a supply voltage (it is possible that the circuit breaker on the stove connection line has tripped, the wiring is damaged, or the outlet is faulty;
• Make sure that the plug and the power supply cord are in good working order - the glow of the control lamp or electronic indication on the control panel automatically excludes this malfunction;

Disassemble and check the power outlet

Troubleshooting the electric stove

The task of any repairman is localize the problem... Having gone through this algorithm step by step, you can repair the electric stove with your own hands, having a small set of tools available and having limited knowledge in electrical engineering.

The most important condition on which not only the successful repair of the electric stove depends, but also the safety of the master and those around him, is knowledge of the basics of electrical engineering and electrical safety. You also need confidence in your abilities - some measurements will have to be made with the voltage turned on.

From the tools for disassembling the body of the electric stove, you will need screwdrivers with suitable tips, perhaps a set of keys, pliers. For work inside the case, depending on the detected malfunction, you will need a soldering iron, wire cutters, electrical tape or heat shrink tubing.

Repair tool kit

Sometimes it is possible to identify a problem only by visual inspection (carbon deposits on the contacts, or a soldered wire).But, practice shows that in most cases it is impossible to repair an electric stove without measuring instruments.

Inspect the connections to the terminals

The most acceptable would be to use a multimeter - a multifunctional measuring device, which should be used by any master dealing with electrical engineering. In some cases, you can get by with a voltage probe and a homemade continuity from a light bulb and a battery.

If the mains voltage is normal, and the stove suddenly stops working after switching on, then it is worth checking the outlet itself - perhaps it does not match the power, or the contacts are worn out, and they spontaneously bend during the heating process.

There are cases that in electric stoves with mechanical regulators and burner power switches, the control lamp burned out long ago, and the stove itself stopped working properly much later. At this stage, without starting to disassemble the case, it is possible to identify a malfunction in the switches, including various burners and switching modes their work.

The two burners of the electric stove do not work

If it is found that some of the heaters are working, albeit not at full capacity, then the malfunction of the power cord can be excluded, and you need to look for problems in the switches or in the spirals of the burners.

It is unlikely that all burners will burn out at the same time (although this is possible if all heaters were running during a power surge). Therefore, if there is no reaction to manipulation of the switches, the voltage may not be supplied to the controls.

Since electric stoves and hobs come in a variety of shapes, sizes and designs, there is no way to describe them all in one article, so the user must independently figure out how to disassemble the case. But common to all types of electric stoves is the presence of thermal insulation and it is necessary to work with it very carefully.

Various designs of electric stoves

If the thermal insulation layer of the electric stove is significantly damaged, its energy efficiency will decrease, as well as the readings of the temperature sensors will change, which will entail the stove's malfunctioning in the future.

It must be remembered that it is necessary to work with glass wool thermal insulation only with thick gloves, and the asbestos dust of the thermal insulation gaskets of old electric stoves is harmful to health.

Having disassembled the body of the electric stove, it is necessary to study the internal structure of the equipment, determine the type of regulators, switches and heaters. It will be very handy to have in stock plate layout... But even without a circuit, knowing the basics of electrical engineering, you can understand the heater control system and identify the problem.

Attention, the following verification methods are contrary to the user's instructions, which prohibit turning on the electric stove when the case is disassembled, so you should be very careful!

If the electric cooker does not work at all, you should check for the presence of voltage at the input of the switches or the electronic control circuit. Imported electric stoves with an electronic control unit are vulnerable to power surges, and very often problems in them are not related to damage to the heating elements.

Electronic control unit for electric stove

If the power cord is OK, and the voltage is on, and the display does not light up, then the internal fuse of the electric stove control unit may have blown. But the indication of a working display does not always guarantee its performance - perhaps there was a breakdown in the power switching relays.

The most accessible way to check the control unit is to check the voltage supply to the terminals of the burner heaters. If the voltage comes in, but the heating element does not heat up, then you need to disconnect the electric stove from the outlet, then disconnect the terminals from the heating elements and ring them.

Checking the supply of voltage to the terminals of the coil of the burner

It will be safer if you first attach special crocodile clips to the terminals of the heating elements, which are put on the measuring probes, and then apply voltage. If only part of the burners is working, then it will be more expedient to ring the heaters first, and only then look for an open circuit in the power circuit. It must be remembered that heating elements can have several coils - the heating power is regulated by the way they are connected together.

If a burnout of the filament or a breakdown on the case is detected, the damaged heating element should replace.