DIY uaz 469 gearbox repair

In detail: do-it-yourself repair of a transmission for a UAZ 469 from a real master for the site my.housecope.com.

Dismantling the gearshift mechanism
SEQUENCING

Use a narrow slotted screwdriver to knock out the plugs of the gear shift rods.

Using the "17" key, unscrew the plug-plug of the retainer socket.

Using pliers, remove the safety wire of the bolts securing the forks to the rods ...

... and turn off the three bolts with a 10 key.

We knock out the fork rod of the 1st-2nd gear with a beard together with the plug.

We take out the plug and stem.
In order not to confuse the rods, we immediately put the forks on them and fix them with bolts.
Similarly, we knock out the fork rod of III-IV gears), ...

The blocker pin is located in the middle rod.
Knocking out the rod of the reverse gear fork, ...

... take out the ball with a spring.

Using the "10" key, unscrew the three bolts securing the fuse cover.

We take out the ball with a spring (fuse holder).

Sinking the ball with a slotted screwdriver, insert the stem into the hole in the cover.

We put a fork on the stem, tapping on the end of the stem with a soft metal hammer, ...

... and fix it with a locking bolt, aligning the holes in the stem and forks.

Install the plunger into the channel between the reverse gear fork and the III – IV gears.
Similarly, we install the III – IV gears rod with a fork and the second plunger (between the III – IV and I – II gears).
We install the rod of I – II gears, a fork, a ball with a spring and a retainer plug.
Clamping the switching mechanism in a vice and installing a lever on it, we check the correct assembly and operation of the mechanism. The rods should be easy to move and clearly fixed.
Counter bolts of gear shift forks with safety wire.

Video (click to play).

Orient the oil deflector washer with a protrusion to the inner ring of the bearing.

Image - DIY repair of a gearbox on a UAZ 469

The bearings are pressed onto the shaft with a piece of pipe of a suitable length and corresponding diameter.
We carry out further assembly of the gearbox in the reverse order, while degreasing the gaskets and bolts of the crankcase covers and applying sealant to them.
We check the gear shift on the assembled box by turning its shafts by hand. Having installed the gearbox on the car and filled with oil, we check its operation in motion. Transmissions should turn on clearly, without jamming and noise. At the same time, make sure that the gears are fully engaged.

ATTENTION
The lever travel when engaging the first gear in a gearbox with synchronizers only in III-IV gears is 2.5 times greater than when engaging the second gear. Failure to engage the first gear causes rapid wear and destruction of the gears.

The UAZ 469 car, produced by the Ulyanovsk Automobile Plant, specializes in the transportation of people and goods. The cross-country ability of this machine allows you to drive on any roads.

A gearbox is a car's gearbox. UAZ 469 has a mechanical 4-speed gearbox equipped with inertial synchronizers. They are designed to engage gears without noise or rumble. Synchronizers help align the speed of the mating teeth before engaging. The rotation speeds of the motor and the wheels do not match; a synchronizer is needed to align them. In addition, the gearbox allows the machine to move in reverse.

The gearbox of the UAZ 469 checkpoint consists of the following parts:

  • input shaft;
  • front cover;
  • special nut;
  • auxiliary fasteners;
  • auto-laying;
  • ball bearings;
  • output shaft drive bearing;
  • crankcase;
  • clutch for connecting III and IV gears;
  • gear wheel of III transfer;
  • gear wheel of 2nd gear;
  • clutch for connecting 1st and 2nd gears;
  • gear wheel of 1st gear;
  • secondary shaft;
  • fastening washer;
  • check point spacer ring;
  • mounting bolt;
  • washer for fastening;
  • intermediate shaft;
  • reverse gear axle;
  • reverse gear;
  • Cork;
  • block of gear wheels of the intermediate shaft drive and III gear;
  • lid.

UAZ box device

If you are interested in the scheme of the UAZ checkpoint, it is easy to find it in the photos and drawings posted on various sites on the Internet.

4 studs are screwed into the clutch housing, on which the gearbox is attached. The intermediate shaft drive has gears that are in stable meshing. Gears of 1st gear - with straight teeth, 2nd and 3rd - spiral. They are mounted on a drive shaft, supported by needle bearings. The drive shaft has 2 bearings. The role of the clutch when the second gear is engaged is played by the gear of the first. The inclusion of reverse gear and the first occurs due to the movement of the gears. Transmission bearings are ball bearings. To prevent movement along the axis, the gears are secured by rear bearings. The rear bearing of the countershaft is bolted to the shaft itself.

The changeover device has 3 forks fixed to the rods with locking screws and located in the side cover. The ball-shaped stopper of the neutral position and the included gears has a stem. Locksmiths located between the rods do not allow 2 gears to be connected at the same time. The support contains a lever that helps to move the forks. He himself is pressed by a spring to the supporting spherical surface. The boot fitted on the lever prevents water and dirt from entering the device. To prevent accidental engagement of reverse gear (the driver can simply confuse), this device contains a fuse - a plunger, which is equipped with a return spring and a ball.

The gearbox lubricator is aligned with the transfer case. Grease from the distributor goes to the UAZ gearbox through a double-row bearing (angular contact) and an existing drain device, after which it returns through the drain hole.

A manual gearbox is the most important transmission unit of the UAZ 469 car... At the UAZ 469 checkpoint, a responsible and fundamental task is to monitor the variability of the magnitude of the motor torque and transfer from the engine to the drive wheels of the machine. The UAZ 469 manual transmission has a fairly long service life. This does not mean that the checkpoint does not need to be repaired.

Correct use of the car makes it possible to do without repairs for a long time, but if the operating conditions are not met, the UAZ gearbox assemblies wear out, which inevitably leads to repairs.

In what cases does the operation of the machine lead to wear of the parts of the box, as a result of which repair is required?

  1. Car use in extreme modes.
  2. Operation of UAZ 469 with a faulty clutch.
  3. The use of low-quality oils for the drive axle.
  4. Maintenance of the gearbox by a non-professional.
Read also:  Do-it-yourself eyelid washing machine repair

These are the main prerequisites that can cause urgent repair of the UAZ 469.

To repair the checkpoint, you need a large set of equipment.

  1. Open-end wrenches in 2 copies (for 10, 12, 13, 14, 17, 19, 22). Using a 14 wrench, unscrew the rear shaft from the transfer case flange. If you misuse this key, you can create huge problems for yourself.
  2. Socket wrenches.
  3. Professional flat nut wrench.
  4. Regular and Phillips screwdrivers.
  5. Platypus for removing and putting on retaining rings.
  6. Metal pin for knocking out individual parts.
  7. To quickly loosen nuts and bolts, you need a small piece of iron pipe.
  8. Quality core and chisel.
  9. Mounting blade.
  10. Heavy hammer.
  11. A large number of cans for bolts and nuts to place parts consistently during work.
  12. Bearing puller.
  13. A car owner who is attentive to his car can identify problems with the gearbox.

Back to the table of contents

If noises appear in the gearbox that were not previously heard, then at this stage it is necessary to diagnose the gearbox and, if necessary, repair. In case of repeated noise, it is advisable to pay attention to the bearings, possibly to replace them. If the noise occurs in a particular gear, then most likely the reason is worn gears.

Synchronizers can be damaged if the car has tight gear changes. The next reason may be a decrease in the oil level in the crankcase or its absence. Repair of the box requires high-quality preparation of parts, their grinding and boring. This is a complex process, not everyone will be able to do such work himself.

Before proceeding with the repair of the UAZ 469 gearbox, you need to study the relevant literature. Do not just look, but read and pay attention to what is said about the left-hand thread, the location of the washers, stops and small details. To remember the chronological sequence of actions in the repair process, you can make a cheat sheet for yourself.

For car gaskets, it is advisable to purchase an imported sealant. It is of better quality, more reliable. For lubrication of rotating parts it is best to use "Litol" - this is the most affordable tool.

Repair of the gearbox can only be entrusted to a specialist of the highest qualifications who has a professional tool, who knows the device, the scheme of the UAZ 469 gearbox and is able to carry out repairs in the shortest possible time.

UAZ-469 belongs to the number of cargo-and-passenger vehicles, which are distinguished by an increased level of cross-country ability. The car was produced by the Ulyanovsk Automobile Plant. In addition to UAZ-469, the car plant presented such models as UAZ 452 (loaf), UAZ Patriot.

On the UAZ 469, the gearbox is mechanical, designed for 4-speed. In this case, the 4-speed gearbox is equipped with synchronizers. They are required to implement speed equalization. There are shafts, while the input shaft is based on two bearings. The intermediate shaft drive gears are helical. To accommodate the occurrence of radial and axial loads during movement, the rear shaft support includes a double-row angular contact ball bearing. Such a checkpoint allows the vehicle to move in reverse. The vehicle is equipped with a transfer case. The transfer case of the UAZ 469 includes drive axle shafts, gears, which have a long working life.

The advantage of a manual transmission is that it is designed for a long service life. The car, which has off-road qualities and is equipped with a manual transmission, is excellent for cross-country operation.

The vehicle is subject to diagnosis if its handling has deteriorated. In parallel with this, squeaks can be heard when changing gears. Also, it is necessary to check the state of the box if the transmissions are activated spontaneously. In some cases, it is necessary to replace bearings and gears in order to solve the problem with the occurrence of noise. If the gear shift is tight, the synchronizers are checked. The main reason why there is a need to replace the component parts of the box on an SUV is their natural wear and tear.

One of the signs that the transfer case should be checked is if the grip of the wheels on the road has deteriorated, and noise from its side has begun to build up. Improper use of the vehicle leads to the repair of the gearbox on the UAZ 469. In particular, it is necessary to replace the transmission oil in a timely manner.

Another problem that a UAZ driver may encounter is oil leakage from the gearbox. This manifestation is the result of an increased oil level in the gearbox. Also, if water gets into the system while filling the box with new fuel, the motorist will soon encounter the problem of fluid leakage from the gearbox. However, not only the use of low-quality oil can be the reason that a leak will be noted, since there may be a crack on the crankcase or in the cover of the UAZ 469 gearbox.