DIY VAZ 2111 gearbox repair

In detail: do-it-yourself repair of a VAZ 2111 gearbox from a real master for the site my.housecope.com.

… Remove it together with the sealing gasket from the studs.

  1. Pressing the gear selection rod all the way in, turn on the third gear or, pulling the rod all the way in, turn on the fourth.

… And take out the hub, springs, clips and crackers of the fifth gear synchronizer.

  1. We insert two screwdrivers into the gap formed between the thrust plate and the driving gear of the fifth gear. Prying the gear wheel with screwdrivers, we press it.
  1. Use an impact Phillips screwdriver to unscrew the four screws securing the thrust plate. The screws have special lock washers.

... and press the pinion bush and thrust washer.

  1. Using the “13” head, unscrew thirteen nuts and one bolt securing the gearbox housing to the clutch housing.
  1. Having inserted a screwdriver into the groove at the junction of the mating surfaces of the crankcases, carefully lift the crankcase crankcase ...

You can replace the hinge of the gear selector rod on the gearbox installed on the car (you do not need to remove the hinge from the rod unnecessarily, since the fastening bolt is installed on a special TB-1324 glue).

  1. To replace the oil seal of the gear selector rod, we hook it with a thick wire hook and remove it from the bushing.
  1. In the same way, we knock out the oil seal and the outer ring of the differential bearing from the gearbox housing.
  2. We take out the adjusting ring.
  3. We clamp the input shaft in a vice with soft jaws.

... and remove it from the front end of the shaft.

  1. Insert a screwdriver into the gap between the inner ring of the front bearing and the end of the main drive pinion and squeeze the ring.
  1. Insert two mounting blades into the resulting increased gap and press the inner ring of the bearing from the shaft.
Video (click to play).
  1. Having grabbed the driven gear of the 1st gear with a three-legged puller, we press the drive gear of the main gear.
  1. In the absence of a puller, we put stops under the gear and strike with a copper hammer at the end of the shaft.
  1. Prying off the driven gear of the 2nd gear with two mounting blades, press the hub of the sliding sleeve of the synchronizer of the 1st – 2nd gears off the shaft.
  1. Having grabbed the gear wheel of III gear with a three-armed puller, we press the hub of the sliding clutch of the synchronizer of III – IV gears from the shaft.
  1. In the absence of a puller, we put stops under the gear and apply blows with a copper hammer to the end of the shaft.
  1. Having inserted a chisel into the gap between the end face of the bearing inner ring and the differential box, we strike the chisel ...

... and press the bearing.

We carry out the assembly of the gearbox in the reverse order.

It is not as difficult to repair a checkpoint on a VAZ 2110 with your own hands as it might seem at first glance. You will have to arm yourself with a set of tools, the necessary new parts to replace old ones, a few photos and videos for clarity, as well as an operation and repair manual. Plus, we recommend that you familiarize yourself with our material, which will make complex manipulations much easier.

To begin with, it will not be superfluous to study a video about repairing a gearbox on a VAZ 2110 with your own hands. This is for clarity, so to speak.

The principle of the device is as follows:

  1. To switch gears, the input shaft works in the box. It consists of a block of gears that are permanently meshed with the drive gears from 1 to 5 gears (driving the vehicle forward).
  2. The second shaft is equipped with a main gear drive gear, on which synchronizers are also located. They are responsible for the forward movement of the driven gears. The oil sump and bearing are located in the same place.
  3. The driven gear of the main drive is attached to the two-satellite differential "tens" through the flange of the box.
  4. The actuator includes a shift knob, ball joints, select rod, rods, a gear selection mechanism and a direct gear change mechanism.
  5. The task of jet thrust is to prevent the speed from flying out. Its ends are fixed to the support and the engine.