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In this article, we will consider the repair of a manual transmission installed on Citroen Berlingo and Peugeot Partner.
It is imperative to comply with safety and cleanliness requirements.
to carry out the work, the following equipment will be required:
[1] Engine support tool:
[1a] cross member (-). 0911-AY
[1b] cross member bracket (-). 0911-A2
[2] Mounting mandrel for seal on the left axle outlet (-). 0317-T
[3] Mandrel for mounting the right axle oil seal (-) 0317-U.
[4] Tool for removing transmission axle (-). 0317-AB.
[5] Puller ball bearings.
[7] Guide rod (-). 0216-A.
NOTE: The gearbox can be removed from the top.
raise and fix the vehicle in the raised position
use a lift with two posts
Drain transmission oil
Front wheels
protection under the engine (depending on the type of power plant)
Front left mudguard
cv joints
decorative cover (1)
air filter (2)
battery (3)
Disconnect the solenoid valves (6).
Release the cable harnesses from the retaining brackets to the battery box and computer.
3 bolts (5)
battery support
the bolt (7)
bolt (9) (battery ground cable)
Sensor (8)
Move aside the clutch cable (10).
support (11) of the thermoplunger
Starter mounting bolts, take it to the side without disconnecting it
NOTE: Hold the starter.
Reinstall the tools [1a - 1b].
nuts (12 - 13)
resilient gearbox support
the guide bolt of the gearbox support using the tool [4]
Transmission bracket (14)
Disconnect the transmission control rods; With the help of tools [5 - 6].
Disconnect the tachometer connector from the transmission (On the final drive housing).
Bolts (16) power steering hoses
cover (15) protecting the flywheel
the nut (17)
the bolt (18)
lower bolts of fastening of a transmission to the engine
The bolts (19)
speedometer cable drive unit
Support transmission with a workshop lift.
bolts of the upper fastening of the gearbox to the engine
Lower the engine gradually; using the tool [1a].
NOTE: Protect the radiator with a piece of cardboard when lowering the gearbox.
ATTENTION : Using the mandrels [2 - 3], replace the oil seals at the axle outlet, having previously filled the space between their edges with grease.
IMPERATIVE: Do not apply grease to the splines on the input shaft.
Reinstall the assembly: fork (21) + stop.
Move the stop (20) until you make sure the tabs (b) are in place behind the yoke ends (21).
IMPERATIVE: The stop must move with the fork.
Make sure the pins (22) are present.
ATTENTION : Make sure pins in (22) are in place when reinstalling (gearbox to engine).
Install the tool [7].
Install the transmission to the engine.
tighten: the bolts securing the engine to the gearbox (tightening torque 5.5 +/- 0.5 da.Nm).
the guide bolt of the gearbox support using the tool [4] (tightening torque 5 da.Nm)
speedometer cable drive unit (tighten the bolts (19) to da.Nm)
Tachometer sensor connector
cover (15) protecting the flywheel
Bolts (16) power steering hoses
the bolt (18) (tightening torque 5.4 - 0.5 da.Nm)
nut (17) (tightening torque 1.8 - 0.2 da.Nm)
starter (tightening torque 3 - 0.5 da.Nm)
Connect the shift rods.
washer (transmission bracket); using the tool [4] (tightening torque 5 da.Nm)
nuts (12); tightening torque 2.5 da.Nm
nut (13); tightening torque 8 da.Nm
support (14); tighten the bolts to 2.5 da.Nm
Sensor (8)
ground wire (9)
connector (in (a))
clutch cable (10)
battery support
Reconnect the solenoid valves (6).
battery
air filter
cv joints
Axle nuts; tightening torque 32.5 +/- 2.5 da.Nm
Front left mudguard
- pour oil into the gearbox and check the level (quantity: 1.8 +/- 0.15 liters).
Repair of the transmission (gearbox) Citroen Jumper can be major or partial. Repair of the box (manual transmission) Citroen Jumper must be done only after initial diagnostics in a car service. Very often, a third-party opinion that the box needs to be repaired turns out to be erroneous. It can also be caused by the clutch, flywheel, and gear selector.
We offer two options for repairing a transmission (manual transmission):
Partial (local) repair of the Citroen Jumper gearbox - we remove the box, disassemble it, wash and defect. Troubleshooting a box is determining the cause of its failure, indicating a specific malfunction. A list of spare parts for this malfunction is also provided. After agreement, we make repairs to eliminate the specific malfunction that the client has contacted. We do not touch the rest of the components and spare parts in the gearbox.
Overhaul of the Citroen Jumper gearbox - as well as with partial repairs, the box is removed and completely disassembled, washed and defective. In this case, we are not looking for a specific cause of the breakdown, but we are doing a complete defect diagnosis. All units and spare parts with increased wear, all bearings, oil seals and gaskets are determined and changed.
professional repair with guarantee of quality of mechanical transmissions of Citroen Jumper cars of all modifications 1.9, 2.0, 2.2, 2.5, 2.8, 3.0 Moscow Russian Federation
REPAIR OF THE CITROEN Jumper MEKHAN CITROEN JUMPER GEAR SHIFTING BOXES installation replacement buy all modifications 1.9 2.0 2.2 2.5 2.8 3.0 repair and restoration of shafts argon welding of the manual transmission body Moscow city
Artem 8 965 126 13 83 Vadim 8 925 675 78 75
Full car diagnostics during repair - free of charge!
Possessing a high level of professionalism, extensive experience in the repair of manual transmissions, and our own warehouse of spare parts, we carry out diagnostics, sale, replacement and repair of all types of manual transmissions for the CITROEN Jumper car. Box repair begins with an initial, obligatory free diagnostics.
consulting by a repairman / by phone free of charge /
car delivery for repairs / within the city of Moscow RUB 3,000 .. From the Moscow region, etc.regions of the Russian Federation - by agreement /
complex car diagnostics / determination of the presence of a malfunction of the engine, manual transmission, ABS, brake system; checking the electrical circuits of the car for corrosion, checking the kinematic destruction of the unit, checking the level of transmission oil, checking the operability of the clutch hydraulic system / - during repairs free of charge
visual inspection, checking the integrity of the hull
checking the transmission oil content for steel, aluminum or bronze chips
opening the pallet / if necessary /
removal from the car
disassembly, flushing of parts and assemblies
troubleshooting / presence of the car owner - required /
agreement with the car owner on the cost of full repair and the date of completion of the repair
receipt of spare parts from the warehouse / rem. kit, consumables, units /
repair / argon welding / gearbox housing if necessary
assembly
clutch replacement / at the request of the car owner /
installation on a car
filling with gear oil
output diagnostics and tested drive of the car
Warranty from 3 to 24 months or 60,000 km. mileage.
We have a fund reconditioned manual transmissions citroen jumper 1.9 2.0 2.2 2.5 2.8 3.0 / see article replacement / ... If the car owner wishes, we can replace the faulty one with one that has been sorted out from the exchange fund, which is often more economically feasible.
Complex troubleshooting of manual transmission (disassembly - assembly) without repair
Removal and installation (as separate work)
Replacing the clutch with the box removed
economy - from 3,000 to 8,000 rubles / use, at the request of the car owner, only used parts to reduce the cost of repairs /
business - from 8,000 to 28,000 rubles. / replacement only of directly damaged parts in the unit /
representative - from 28,000 to 60,000 rubles. / replacement regardless of damage with a set: oil seals, bearing bearings, needle bearings, synchronizers, stoppers, coupling hub locks - plus directly affected parts /
Own warehouse of spare parts necessary for the repair of manual transmissions. Bearings, oil seals, gears, synchronizers, gear couplings, shafts, differentials, manual transmission housings are available and on order for all brands of cars.
The commercial minivan Citroen Jumper was first released in 1994, in 2002 the car underwent a complete revision. She received a more stylish updated body, as well as a modern engine that meets Euro-3 standards. The family includes 7 variants of the all-metal van, they differ in the height and length of the body, as well as in the size of the wheelbase. The main purpose is driving on suburban roads, the car is easy to drive and is distinguished by its endurance. The machine is equipped with power units with a capacity of 130, 150 or 180 hp, the diesel engine is designed for high carrying capacity.
A small video from the channel to allow you to get distracted from the problem of car repair:
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Gearbox features
The five- or six-speed manual transmission of the Citroen Jumper is designed for operation up to 250,000 thousand kilometers, a simple and at the same time reliable design guarantees it protection against frequent breakdowns. The mechanics allow the driver to fully control the car in any driving situation, which is very important when driving out of town.
For long-term trouble-free operation of the manual transmission, it is important to carry out maintenance on time. The gearbox oil must be changed every 60 thousand kilometers to prevent lubricant wear and increased friction. It is recommended to use TOTAL 75w80 H 6965 oil, however, less expensive analogues can be purchased that correspond to the same standard parameters. The volume of the oil to be poured in is about 3 liters.
Service and any repair of the Citroen Jumper gearbox must be carried out in a specialized workshop. Self-intervention does not guarantee the correct performance of the necessary operations and the quality of the connection assembly. This leads to various malfunctions and complete failure of the manual transmission.
Typical malfunctions of the box-mechanics
A common problem with Citroen Jumper transmissions, produced since 2007, was the wear of the clutch release bearing. This problem can completely disable the clutch, as a result of operating the car with the clutch not fully depressed, the clutch of 1-2 gears of the gearbox becomes unusable. We'll have to disassemble the manual transmission and change not only the gear clutch, but also along the way oil seals, bearings. The checkpoint will require repairs faster when the car is constantly operated under increased loads, using it for towing, as well as driving in urban traffic jams. The car is mainly designed for intercity transportation on highways; in standard urban conditions, the box experiences constant increased loads.
Several common symptoms will indicate malfunctions of the manual transmission of the van:
Departure of the transmission on the go. This may indicate partial or complete destruction of synchronizers, malfunction of rods, forks or other components of the mechanism. After the first appearance of the problem, it is necessary to urgently contact a car service.
The appearance of extraneous crackling, noise or rumble in the checkpoint. Increased noise is observed with an insufficient level of lubrication due to increased friction, and also indicates mechanical wear of parts. The solution to the problem will be a full check with the elimination of the true cause of the sound that has occurred.
Difficulty shifting, the need to apply a lot of effort when pressing the lever. This problem is inherent in commercial cars with high mileage, it speaks of malfunctions in the shift mechanism and severe wear of parts.
Oil leak from gearbox. This problem occurs even in cars with relatively low mileage, the leak is associated with worn out oil seals, cover gaskets and body. It is important to notice the leak in a timely manner and restore the oil level in the gearbox.
Repair of manual transmission Citroen Jumper is a task for a specialist. Commercial vehicles must remain reliable in any situation; any breakdown on the highway will lead to losses for the owner company. Our specialized workshop offers a full range of services.
A small video from the channel to allow you to get distracted from the problem of car repair:
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Repair and installation of the gearbox
In a specialized workshop in Moscow, there are affordable prices for troubleshooting of any complexity, diagnostics when ordering repairs will be carried out free of charge. We work with all representatives of the Citroen Jumper family of any model year, from the first models to the new ones in 2015.
Clients are encouraged to use the proven cooperation scheme. The following types of services are provided at a low cost:
Comprehensive check of the state of the box-mechanics. The foreman assesses its starting condition, dismantling, disassembly and troubleshooting is carried out. The condition of gears and bearings is checked. Synchronizers, after which a complete list of damaged parts is compiled.
Installation of new components, parts you can buy in our store inexpensively. The workshop consultants will select the correct type of spare parts.
Check point exchange. If it has received serious damage, it makes no sense to change individual parts, the transmission unit is cheaper and faster to change the assembly. It is proposed to purchase new or used boxes: the second option is cheaper, while the restored gearboxes are not inferior to the new ones in reliability.
We offer to buy a Citroen Jumper gearbox from our special fund of remanufactured gearboxes: they undergo a major overhaul, after which they can serve for several more years. A guarantee is provided.
Turn to professionals to forget about any problems with the transmission of the van and give it long-term trouble-free operation. Our qualified mechanics have been working with Citroen commercial vehicles for many years, this allows us to quickly deal with any breakdown and ensure the car is fully operational.
The warranty period is up to 2 years, it covers the installed parts and the quality of the work itself.This confirms the reliability of the services and the professional approach of our employees to the task, if necessary, we will provide a tow truck to deliver the car to the workshop for checkpoint repair. Call and book the car for diagnostics!
A small video from the channel to allow you to get distracted from the problem of car repair:
VIDEO
replacement and repair of transmission CITROEN Jumper
replacement and repair of manual transmission CITROEN Jumper
replacement and repair of the CITROEN Jumper gearbox
replacement of transmission oil CITROEN Jumper
clutch replacement CITROEN Jumper
replacement release bearing CITROEN Jumper
replacement of the rear oil seal and crankshaft bearing CITROEN Jumper
replacement of the input shaft oil seal and drive oil seals CITROEN Jumper
replacement of the input shaft of the manual transmission CITROEN Jumper
replacement of the secondary shaft of the manual transmission CITROEN Jumper
backstage repair of the CITROEN Jumper gearbox
repair (argon welding) of the manual transmission housing CITROEN Jumper
repair of the secondary shaft of the CITROEN Jumper gearbox
replacement of the fifth gear of the manual transmission (without removing the gearbox from the car) CITROEN Jumper
repair of 1st and 2nd gear CITROEN Jumper
repair of 3rd and 4th gears CITROEN Jumper
repair of 5 transmission CITROEN Jumper
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Call us to choose a time for manual transmission diagnostics and repairs in a gearbox repair workshop. An appointment in advance will allow you to find the most convenient solution, we are always ready to meet the wishes of the client.
Our specialized repair shops for manual transmissions of CITROEN Jumper manual transmissions provide high-quality service, diagnostics and repair of all types of transmissions. We offer an honest service for your repair. Your presence is mandatory at all stages of diagnostics and repair of the CITROEN Jumper gearbox; all work and accessories are coordinated. The term for overhaul of the gearbox is from 0.5 to 1 working days (if the necessary parts are available).
We have round-the-clock line consultations on the repair of manual transmissions of gearboxes (8 965 126 13 83) and delivery for repair on a tow truck (8 926 167 15 40). A tow truck for manual transmission repairs is provided for a fee (within the MKAD - 3000, outside the MKAD by agreement).
The cost of work during the overhaul of the CITROEN Jumper gearbox is 10,000 rubles (input and output diagnostics, removal and installation of the gearbox, disassembly and assembly, test drive weekend) + cost of components.
Input diagnostics is carried out with the obligatory presence of the owner of the car within 30 - 40 minutes after removing the gearbox from the car (inspection, disassembling the manual gearbox, flushing the inner case of the gearbox from metal shavings, disassembling the shafts).
Removal of the gearbox from the car, disassembly and troubleshooting takes place on the day of the request for repair.
The warranty for the repair of the transmission of the CITROEN Jumper gearbox is from 1 to 12 months or 60,000 km of run (set individually for each car - depending on the components during the repair).
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WHAT YOU ARE COMPLAINING./// CITROEN JUMPER In this video we will look at the main problem areas on the Citroen JUMPER. This inspection is suitable for Peugeot BOXER, Fiat DUCATO vehicles. If you like this video, it will be something useful - be sure to Like and Subscribe to my Youtube channel. Well, we, as always, drove off. by. AAAAARTIK Press PLAY, put your thumbs up and, of course, subscribe to the channel. )))
How you rock your manual transmission. Today there will be no designs of a manual transmission (manual transmission), today I will tell you about what and why reduces the resource of the manual transmission and its reliability. What disables the mechanics and what components die prematurely. Release sponsor: European company Smagresta
Installation of an additional sunroof. In this video, we will embed a hatch in the back of the Citroen Jumper minibus (Citroen Jumper). The hatch is from the well-known manufacturer FIAMMA and the hatch model is called FIAMMA VENT 40X40.
Replacing the engine oil and engine oil filter is an important procedure. But is it so scary to change it rarely? Today we will analyze how long it is possible to deviate from this rule and not change the oil in the engine.
The operating manual says: "The transmission oil poured into the gearbox is designed for the entire service life of the vehicle, and there are no oil change operations in the maintenance schedule." This is really the case if the car is moderately exploited and by the distance of 100-130 km, that is, by 4-5 years of operation, the clutch will be replaced. After repairing the clutch, new transmission oil is poured into the gearbox. If the car is not in use, then after reaching 7-8 years it is still better to change the oil. Unfortunately, due to the incorrect color rendering of the video camera, the grayish tint that the drained transmission oil has is not visible. After changing the oil, I did not notice that some noises disappeared and the gears began to change better.
Our auto repair shops are professional centers that provide the most popular services for car enthusiasts. For minibuses, we offer technical maintenance, a variety of repair services, as well as thorough computer diagnostics. In our autotechcenter there is a modern technique necessary for diagnostics and repairs - an alignment stand, scanners and much more. Among the employees are exceptionally experienced craftsmen, who know their business perfectly well, and who work not only with high quality, but also promptly. The Citroen Jumper gearbox repair and replacement service is carried out by a car service at the best prices, which will be great news for all car owners.
The gearbox is one of the most complex and necessary mechanisms of the machine. Repair of the Citroen Jumper transmission or replacement of the Citroen Jumper transmission in St. Petersburg is carried out at any of our service stations. You should not try to repair the Citroen Jumper transmission with your own hands, as this can lead to irreversible consequences. Even the repair of the Citroen Jumper gearbox in St. Petersburg at technically equipped service stations is a rather difficult problem, due to the large number of different gears that change the speed of the car. Replacement of the Citroen Jumper transmission is made if important components and elements of the mechanism wear out. Replacing the Citroen Jumper gearbox is done when the Citroen Jumper gearbox repair is no longer feasible. Replacing the Citroen Jumper gearbox will restore the car's ease of control.
Our organization produces not only qualified vehicle repairs in St. Petersburg, but also offers to buy spare parts for the Citroen Jumper gearbox in St. Petersburg in our stores. Competent consultants can help you choose exactly those Citroen Jumper auto parts in St. Petersburg, which are suitable for repairing your car, at affordable prices. Even if the Citroen Jumper parts required for repair work will not be in stock at that moment, we can make an order that will be completed in a short time.
Spare parts for gearbox Citroen Jumper: clutch basket, gearbox support, gearbox support rear, hydraulic clutch hose, rear crankshaft oil seal, manual transmission (manual gearbox), gearshift link, clutch kit, gearbox bracket, clutch disc, clutch cable, transfer case, gearbox support bracket, cable Gearbox, cardan shaft, speedometer cable, release bearing, working clutch cylinder.
Citroen is a French automobile company named after its creator André Citroen, who in 1919 launched the first ever cars with an electric starter and the presence of light on the basis of a projectile plant, and the hydropneumatic suspension is still a Citroen sign. It is remarkable that André Citroën used the Eiffel Tower to promote his cars, which is recorded as the tallest billboard in history.
Citroen Jumper is a multifunctional vehicle for commercial use from the French company Citroen. In the general mass of commercial vehicles, the Jumper is pleasantly distinguished by its modern appearance with optimal technical parameters. Citroen Jumper Fourgon has a cargo compartment with a capacity of up to 17 cubic meters in the long version and 8 cubic meters in the short version. It is important to mention the rear doors as well - they open wide enough.
If you need the Citroen Jumper transmission repair and replacement service, our minibus service centers will gladly provide it to any car owner at the most adequate prices, while not losing the quality of the services provided! Order any car services from us and you will be able to evaluate the excellent service yourself.
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Citroen occupies a leading position in the production of commercial vehicles, being one of the largest manufacturers in the European market. In this highly demanded segment, the French company offers many excellent models. One of them is the Citroen Jumper, a car produced in minibus and van format since 1994. From 2006 to the present day, the company has been releasing the second generation of the model.
The technical center "MIG Autoservice" in Moscow performs all types of repair and maintenance of this model. Including we carry out inexpensive professional repair of the Citroen Jumper gearbox (Citroen Jumper) in case of breakdowns and malfunctions of any level of complexity. Our masters have excellent training and regularly undergo special refresher courses. Many years of experience and the most modern equipment installed in our car service help them to effectively eliminate malfunctions.
Citroen Jumper is equipped with high-quality mechanical-type gearboxes in a fairly wide range. The specific type of box depends on the generation and modification of the vehicle. Usually we are talking about five- and six-speed transmissions. All of them are highly reliable, so repair of the Citroen Jumper gearbox (Citroen Jumper) may not be required soon. Of course, a lot depends on the owner himself, how he treats and maintains the car.
The main causes of gearbox malfunctions:
natural wear and tear - in this case it occurs with a very high mileage;
sloppy or aggressive driving;
violation of the manufacturer's requirements for the maintenance of the gearbox;
performing maintenance or previous repairs in violation of technological requirements.
Considering our many years of experience with this model, the repair of the Citroen Jumper gearbox, the price of which can be quite high, is most often provoked by untimely service. First of all, we are talking about an oil change, which must be performed every 60 thousand kilometers. In addition, very often it is necessary to eliminate the consequences of the work of numerous garage "specialists". Such masters undertake the maintenance and repair of the Citroen Jumper transmission (Citroen Jumper) cheaply, which, of course, attracts customers. However, they, in fact, are simply not capable of high-quality repair of units of this class and do not have the appropriate equipment for this. As a result, the consequences of the repair itself are often more serious than the original failure.
Video (click to play).
The technical center "MIG Autoservice" offers the services of qualified specialists with extensive practical experience who work on the most modern equipment. If you have any problems with the gearbox, please contact us immediately, and we will repair the Citroen Jumper gearbox at the best price with a high quality guarantee. You can buy all the necessary components from our spare parts department at a discounted price.
