Do-it-yourself roof repair with corrugated board

In detail: do-it-yourself roof repair with corrugated board from a real master for the site my.housecope.com.

Advantages of a roof made of profiled sheet: strength, reliability, resistance to weather conditions and corrosion, not very difficult installation.

A metal profile is made by cold rolling galvanized steel sheets. Then it is covered with several protective layers:

  • anti-corrosion coating is applied
  • sheet is primed
  • the underside is coated with a special varnish
  • polymer paint is applied to the top layer.

Thus, the construction of the corrugated board can effectively resist the appearance of rust.

A wavy configuration is given to the corrugated board by bending on specialized machines. This is done to increase bending resistance.

Profiled sheets are divided into 3 classes:

  • C for fencing walls or making fences
  • H for ceilings and coverings, the best option for roofs
  • NS combined universal option.

Image - Do-it-yourself roof repair with corrugated board

Why is a class H profile best suited for roofing? It is the most durable and reliable due to its thickness and additional stiffeners, as well as increased corrugation. Due to this strength, it is possible to increase the steps between the battens of the battens. In addition to saving on fasteners, we will get fewer holes in the profile, which will have a beneficial effect on its resistance to corrosion. If the roof is sloping, then do not risk it and take this type of profiled sheet. Otherwise, the roof may not be able to cope with the pressure of the snow.

The only disadvantage of this corrugated board is the price.

If you have a lightly loaded roof and a large slope angle, then it is quite possible to get by with the NS class.

Image - Do-it-yourself roof repair with corrugated board

Image - Do-it-yourself roof repair with corrugated board

Do not forget, when calculating the number of profiled sheets on the roof, take into account the overlap on both sides. Additionally, flatten the overhang from the edge of the roof.

Video (click to play).

Vertical overlaps can be of different lengths, since it fits with overlapping waves, and the wave for different brands of corrugated board is not the same.

Image - Do-it-yourself roof repair with corrugated board

The horizontal overlap of the profiled sheets depends on the angle of the roof slope:

  • angle up to 15 degrees, overlap more than 20 cm.
  • angle from 15 to 30 degrees, overlap from 15 to 20 cm.
  • an angle of more than 30 degrees, an overlap from 10 to 15 cm.

The calculation of the roof overhang depends on the brand of the profiled sheet. The higher the profile height, the more overhang is needed. This is done to prevent moisture from entering under the overhang and, accordingly, rotting of the tree in the rafter system.

Image - Do-it-yourself roof repair with corrugated board

I will warn you against the mistakes of novice roofers: be sure to think over the location of chimneys, ventilation and windows. In these places, it is necessary to strengthen the crate by adding bars.

Although there are no strict standards for the implementation of the crate. Some rules you should know:

  • The bottom board running along the cornice is installed thicker than the top bars
  • The length and thickness are chosen based on the length of the corrugated sheets and self-tapping screws.

Image - Do-it-yourself roof repair with corrugated board

Before installing the corrugated board on the roof with your own hands, it is imperative to lay a vapor barrier. There are a wide variety of commercially available films that can be used. For budget repairs, you can use roofing material.

The moisture-proof film is attached to the rafters with a stapler. You need to do the styling from the bottom up. Thus, the upper sheets will cover the lower ones, and moisture will not get on the wood. It is imperative to check, after installation, the film for integrity and seal all the cracks with sealant.

Image - Do-it-yourself roof repair with corrugated board

If you are going to make an attic on the roof, then you definitely need to install insulation. For these purposes, matte insulation is better suited. Insulation is laid between the rafter legs and closed on both sides with waterproofing.

Be sure to maintain a uniform distance in the manufacture of the lathing, for better fixing of the corrugated board. Usually the pitch is 0.5-1 meter.

Image - Do-it-yourself roof repair with corrugated board

Since it is impossible to be absolutely sure that there is no moisture on the waterproofing surface, it is recommended to make ventilation. The easiest way is to install wooden battens between the roof and the waterproofing.

Image - Do-it-yourself roof repair with corrugated board

The sheets should be laid from bottom to top, to the visor. It is also necessary to remember about the obligatory projection of the corrugated board from the edge of the roof.

Let's consider the options for laying profiled sheets on the roof:

  • First and foremost, each next professional sheet should cover the previous one. In this case, it does not matter the direction of laying, from left to right or vice versa.
  • With a sloping roof, you should overlap in two waves or use a longitudinal gasket from the seal.
  • On a steep roof, you can do without a seal and use a single wave overlap.
  • The order of laying the corrugated board depends on the type of roof. If the roof has two slopes, then the installation starts from the end. When installing a hip roof, start at the center of the hip.
  • A prerequisite, when laying the corrugated board with your own hands, the sheets must be laid evenly. You should not make a common mistake and lay, focusing on the end of the slope. You need to pull the cord along the eaves of the ramp.

The corrugated board is attached to the crate with special screws. They are sold in a variety of colors and have a watertight seal. The calculation of the number of screws can be made on the basis of 5-7 pcs. per square meter. It is worth noting that the ridge is screwed with longer self-tapping screws.

Image - Do-it-yourself roof repair with corrugated board

Image - Do-it-yourself roof repair with corrugated board

After you yourself have laid all the sheets of corrugated board on the roof, you need to install wind bars to protect from the wind. The wind bar is attached to the end plate and profile sheets. The step of fastening with self-tapping screws is about a meter. Please note that the end board is installed above the battens.

Image - Do-it-yourself roof repair with corrugated board

The usual length of the end strip is two meters. If you need to build up a short length, then overlap the strips.

You need to start from the overhang of the roof and move to the ridge, where we cut off the excess.

Pay attention to the picture:

  • the sealant is laid if the corrugated sheet has a small corrugation
  • in case of laying, the seal must be ventilated
  • the step of fastening with self-tapping screws is at least 30 cm.
  • the overlap of the ridge element on the corrugated board must exceed 10 cm.
  • standard size of planks 2 meters
  • the overlap must be at least 20 cm.
  • fastening step with self-tapping screws, approximately 40 cm.
  • in the place where the plank is attached to the wall, you can use a strobe or close it with a paneling

If the roof is flat, then laying the seal between the top edge of the corrugated board and the abutment bar would be a good option. In this case, the longitudinal compactor will prevent the snow from getting into the gap. If you have a good roof angle, then there is no need for a seal.

  1. Wear gloves. Otherwise, you could cut your hands during transport. The edges of the corrugated board are very sharp.
  2. Raise and lower the profiled sheets carefully, otherwise you will damage the surfaces of other sheets with sharp edges.
  3. Lift the corrugated board to the roof with at least three people. Two feed the sheet along wooden guides and one on the roof accepts. Place the guides well into the ground and set them at an angle to reduce the load.
  4. Walk on the roof only in soft shoes so as not to damage the protective covering of the profile.
  5. Walk only in places where the crate is.
  6. In case of damage to the coating, scratches and chips, they must be painted over with a special paint for polymer coatings.

In conclusion, I want to say that corrugated board has many advantages:

  • it is durable and reliable
  • service life is measured in tens of years

However, do not forget that it will serve for a long time only with proper installation, in compliance with all recommended technologies.

If you find an error, please select a piece of text and press Ctrl + Enter.

Increasingly, at the present time, corrugated sheets are used for arranging the roof. Decking is a galvanized sheet of steel, which, thanks to cold rolling, has a certain relief. This roofing material is easy to install, maintain and repair. Based on the fact that corrugated sheets are produced in a wide range of shades and colors, they can be used to create a unique roof design.

A roof made of corrugated board has the advantage of its durability, resistance to weather conditions, and easy installation of the structure.

But periodic repairs are necessary for any roofing material.

The service life of a roof made of corrugated board is from 40 to 50 years, and if the repair was needed much earlier, there may be two reasons.

First, you purchased low-quality corrugated sheets. Of course, this is a rather rare case, because there are certain state standards that this roofing material must comply with.

Second, the work of the roofers was done unprofessionally. If you are not sure that you can cope with the repair on your own, then it is best to invite qualified specialists. The estimate for the repair of a roof made of profiled sheets will depend on the total area where the repair needs to be carried out, on the qualifications of roofing workers and on the period of the repair.

Roof repairs made of profiled sheets are usually necessary due to leaks. This is primarily due to the quality of the roofing work.

Roof leak detection.

All roof repairs can be divided into specific stages of work. At the first stage, it is necessary to determine the reasons that caused the need to repair the roof. If this is a leak, then first of all you need to check the tightening of the self-tapping screws, with the help of which the sheets of corrugated board were fixed. For fastening profiled sheets, special self-tapping screws are used, which have a rubber gasket.

It is often enough to tighten the self-tapping screws a couple of months after the installation of the roof so that the leak disappears. But if such measures turn out to be ineffective, then it will be necessary to perform a more serious amount of work:

  • remove and replace roofing sheets;
  • replace or repair the roof screed;
  • replace cornices, parapets and aprons on the abutments;
  • perform an audit of the intake funnels.

Much attention should be paid to structural joints. Small cracks and scratches on the roof are sealed. Deep cracks or creases must be sealed with special mastic.

Particular attention should also be paid to rust. The formation of rust on the corrugated board "speaks" a lot. The most important thing is damage to the protective layer. The place of damage must be thoroughly cleaned of rust, then primed and opened with bituminous varnish. For these purposes, you can also use aluminum powder.

If the sealing of the contact points and the restoration of the surface did not bring positive results, then it is necessary to dismantle the damaged corrugated sheets. This will be the second stage.

The roof joint can be repaired with special roof sheeting.

This work is quite laborious, since it will be necessary to replace the old layer of thermal insulation, and it may be necessary to replace the sections of the grooves and rafters.

If you nevertheless decide to carry out the repair yourself, then you will need the following tools:

  • measuring tool;
  • screwdriver;
  • jigsaw (circular saw, electric shears);
  • hammer.
  • new sheets of corrugated board;
  • roofing screws;
  • timber for rafters (if necessary, replacement);
  • timber for the lathing (if necessary, replacement);
  • thermal insulation material (if necessary, replacement);
  • waterproofing material;
  • nails or screws with a wide head;
  • special sealant.

Roof ventilation scheme: 1) rafter leg
2) waterproofing
3) rafter bar (cantilever bar)
4) lathing.

When purchasing new material for the roof, it should be borne in mind that the sheets (best of all - painted) of the corrugated board must be completely flat. A deviation of no more than 5 millimeters is allowed. The material must be transported very carefully so as not to damage the protective coating. Each sheet must be transferred separately.

When carrying out repairs, dismantle the old material first. Then carefully check for damage to the rafters. As a rule, waterproofing material is also damaged, so this must be taken into account when purchasing materials for roof repairs. If the crate is rotten, then it must be replaced with new beams.

After replacing all the wooden elements on the inside of the rafter system, we attach a vapor barrier film. This can be done with nails or screws with a wide head.

Now we go directly to the installation of profiled sheets. Installation can be started from any edge of the roof, but according to experts, it is better to start from the bottom edge. We cut the material into sheets of the required size. If you do not have a jigsaw, then for these purposes you can use either a circular saw or electric shears, or you can do this with a hand hacksaw. But it should be remembered that under no circumstances should you use a "grinder". It will be most correct if you cut the sheets of corrugated board at the place of purchase of the material, since there are special tools for this, and this work will be done much better.

After lifting the sheet to the roof, fix its upper edge with a self-tapping screw. There is no need to repeat the most common mistake - do not fix the sheet immediately firmly, as this will only complicate your work. We lay two more sheets, check if the lines of the ends of the sheet and the line of the ridge coincide. If everything matches and the edges are even, only then can the sheet be finally fixed.

When working with corrugated board, there is one main rule. It is necessary to take into account the distinctive features of the material - the corrugated board is mounted with an overlap. Sufficient reliability of the roof will provide overlap in one wave. However, it may be that the size of your roof is large enough. In this case, it is necessary to lay the sheets of corrugated board in several rows. In this case, the second row should be staggered.

The scheme of laying sheets of corrugated board.

It is necessary to process the edges of the sections and the places where the roofing screws will be screwed. For these purposes, you can use a special enamel, which is designed for processing polymer coatings. This is necessary so that the metal does not corrode in the future.

When fixing new sheets of corrugated board, it should be taken into account that they must be fastened above and below with a distance of at least one wave. Fastening in the middle of the sheet is staggered. Overlapping material is upward waves.

At the end of the repair work, to improve the sealing of the roof, the joints of the sheets can be treated with a special sealant.

When working with corrugated board, you should take into account some of its features:

  1. It is forbidden to work with corrugated board in strong winds.
  2. All wooden products that will be replaced must be treated with an antiseptic solution.
  3. Since this material is noisier in comparison with roofs made of other materials, a layer of sound insulation must be present in the roofing pie of a roof made of corrugated board. This work is not difficult at all, but it will significantly increase the comfort inside the room.
  4. Another feature of this material is the attraction of atmospheric electricity. During a thunderstorm, this phenomenon is quite dangerous. Based on this, a roof made of profiled sheets should have lightning rods. They will make your home safer.
  5. After completing all the repair work, it is recommended to paint the roof with oil paint. This is a very effective and affordable measure to protect it. Actually, this is where the repair of the roof from profiled sheets ends.