DIY kitchen scale maxwell repair

DIY electronic kitchen scale repair, calibration.

Electronic kitchen scales are becoming an increasingly popular kitchen appliance. In pursuit of a healthy diet and desire to lose weight, it is important for many to know the exact amount of ingredients in a dish. Yes, it's just convenient when you need to accurately observe the ratio of ingredients in a new dish. This little useful device can sometimes fail. Then it is important to know how to quickly fix such a scale yourself. Before taking the scale for repair, check if you can repair it yourself. Or maybe you just need to change the battery or do a calibration.

Possible breakdowns and ways to eliminate them

Battery suitability

Often, if the balance goes out and stops showing numbers, this is due to the power supply of the device. It runs on batteries, therefore, to check the suitability, you must carefully remove the case of the balance. Then remove the batteries and check their operation on another working device for which they are suitable. In 80 cases out of 100, the scales stopped working due to the fact that the batteries simply ran out. Replacing them yourself is as easy as shelling pears.

The balance board and display are connected by a loop in most devices. Sometimes it does not fit tightly to parts, which is why a malfunction is observed. To cope with the problem, you just need to lift the board and press it tightly against the display. It is convenient to do this using a wooden block. Install it between the board and the bottom of the case.

As statistics show, such a problem occurs due to the fact that the contact ends of the scales become thinner. It is important that the contact ends fit snugly against the special feet of the balance. To fix the problem, you need to find a relay of the right size and replace the contacts on it. Then attach the wires to the contacts, and it is best, if possible, to solder.

Very often, the kitchen scales stop working due to the fact that food particles and loose substances get inside. The inside of the kitchen electronic clock must be constantly cleaned. If, suddenly, water gets on the balance, you need to quickly wipe it with a clean towel. Also, make sure that the balance indicates the correct weight and that the initial weighing value does not exceed the limit.

How do I calibrate?

Much depends on the specific model, but the general scheme is the same. It is necessary to press the appropriate button (the instructions say which one exactly) and hold it for about thirty seconds so that the inscription CAL appears on the display. Next, the digital mass value should appear, with the help of which the calibration is carried out. As a reference, you can choose any object on which there are indicators of the exact weight. As soon as a few seconds have passed, the word PASS will appear, indicating that the calibration has been successfully completed. It remains only to delete the inscription and turn off the device.

Important! If FAIL appears, then the calibration was unsuccessful and the whole circuit must be repeated again.

These are the main malfunctions that occur with electronic kitchen scales, which housewives most often complain about. Unlike more complex household appliances, problems of this plan can be solved on their own, without even resorting to the help of a husband, son-in-law or father. But, if none of the above methods helps to eliminate the cause, then it is necessary to stop amateur activities and contact specialists.

Electronic weights, after prolonged use, also fail.Although electronic floor scales are a simple electronic device with few electronic components, it will take a little time to detect breakage and repair the device.

If your electronic weights do not show any signs of life at all, you first need to try to change the battery, as a rule, they are powered by a 3-volt coin-cell battery, and you should not test the scales with a battery from another device, the scales need only fresh and stable ones to work. battery voltage of 3 volts, otherwise some devices may not "start" when the voltage drops to 2.8 volts.
So, if we are convinced that the device does not work with a new battery, we need to disassemble and inspect its insides.

After we have unscrewed all the screws and removed the cover, we need to inspect all visible and accessible connections and installation of radio elements, as well as the integrity of all parts.
It often happens that during operation the wiring going to the board is shaved, or it seems to be still in its place, but already from rotting, you need to lightly try the reliability of their connection.

Found torn wires must be soldered back, and damaged tracks must be restored. The place of the defect is protected, degreased and tinned, a jumper or a large drop of solder is soldered on top. It is advisable to cover the soldering point with a special varnish or simply nail varnish.

Displays in such scales are liquid crystal, as a rule, and are connected to the board either with a ribbon cable, or with a multi-pin conductive "rubber band". It often happens that the rubber band does not adhere well to the board or the display glass, in such cases the image on the display wakes up distorted or incomplete. In such cases, it is necessary to rinse the gum and the board contacts with alcohol, install in place and make sure that the screws fastening the board are reliable, if there is a suspicion of insufficient "tightening" or a loose thread for the screw, you need to press the board against the gum by any means, for this you can, for example, put a small a block of foamy materials such as polystyrene between the board and the back cover, or try to restore the thread density with the help of "moment" glue.

All electronic scales have a weight limit that should not be exceeded. When exceeding, as a rule, more than 150-180 kg, the load-bearing elements of the frame structure may bend. Of course, they can be straightened, but such a "repair" will clearly affect the previous accuracy of weight measurements.

In addition, when the weight is increased, one or more measurement sensors, which are located at four corners and are fixed on the load frame, may break. The sensor for measurement is a strain gauge, you can check with a tester, for this we unsolder all four sensors from the board and measure the resistance of the sensors.

In the unloaded state, the resistance of all sensors should be approximately the same, if one of the sensors has large deviations in resistance values, then it is clearly faulty.

It is very difficult to try to repair such a sensor, since it is filled with compound and it is easier to find four new strain gauges or one sensor with identical resistance values ​​from a similar model of scales.

But if you cannot find a new sensor, you can try to carefully pick out the glue (compound) inside there is a copper-colored plate to which three wires are soldered, sometimes it happens that one of them is cut off and it is enough to solder the wires in place and the sensor will be restored.

• If the scales show only ZERO regardless of the load, then either the load cell is out of order, or there is an open circuit in the circuit from the sensor to the ADC.

• If the scales do not show anything, then the reason may be either a problem with the power supply (battery) or a break from the board to the “power buttons” which are usually located inside the power frame on two legs of the scales remote from the display.

It often happens that weights fail due to dust and small debris getting into them, as well as when operating them in a humid environment... Perhaps it will be enough in such cases to clean the board and radioelements and dry all the weights.

Sometimes it becomes necessary to calibrate the weights, when replacing load cells or incorrect calibration, for example, when the weights are very false. To do this, you need to press the button to enable them and hold it until you see “CAL” on the display. Then the numerical value of the mass will appear, with the help of which the calibration will be performed. Any object whose weight you know can be used as a reference. Place it on the balance and after a few minutes the display will show “PASS”, then you will need to delete this inscription, turn off the balance, and then turn it on again.

Most bathroom scales are made according to the same principle, so they all have the same breakdowns. To learn how to fix electronic floor scales, you will need to learn several important nuances.

The product consists of several elements. As a rule, experts distinguish the following parts of it:

• display;
• frame;
• printed circuit board with various microcircuits;
• strain gauges.

Classic bathroom scales with a glass body. Possesses display, circuit and 4 sensors

The body of the product can be made of plastic, glass or metal. Each option has its own advantages. If the case is deformed, it is almost impossible to repair the scales.

The most important part of the balance is the load cells. They are metal plates that are located on the back of the product.

Open load cell plate. The sensor converts the deformation force into kilograms

There is a board inside the product that reads the data and displays it on the display. The functionality of the balance depends on the electronic board. 4 sensors are connected to the board. The whole structure is securely protected by a casing. The display on most devices is black and white. It displays all the necessary information well.

The device is powered by a battery. A miniature battery (coin cell) is being used

There is a list of the most common breakdowns. There are the following reasons:

• loop failure;
• reducing the area of ​​the contact ends;
• failure of electronic board elements;
• break of contacts;
• calibration problems.

The balance may not work due to a dead battery. In this case, you only need to replace the batteries yourself.

You need to start diagnosing the device with finding simple problems.

The device is made of tempered glass, which rarely breaks down due to the high strength of the case

The process of operating the bathroom scale includes constant pressure on its surface. After that, the load is evenly distributed over the sensors. Metal strain gauges can fail due to the passage of time. If one of them sends a wrong value, the balance will start to show the wrong weight.

If the scales do not work, then repairing the scales with your own hands is a difficult procedure. Most problems require the use of a dedicated tool. You also need to have skills, for example, to cope with replacing and soldering a new contact.

To diagnose a breakdown, you will need to check each element of the product. If the scales have completely turned off and will not turn on, you need to disassemble them and check the integrity of all wires. If they show incorrect data, then you need to look for the problem among the strain gauges.

It is extremely problematic to independently carry out diagnostic measures. You will need to perform the following algorithm in order to find the problem:

1. Inspect the balance carefully for deformation.
2. Remove the protective feet from the load cells. Inspect metal plates.
3. Disassemble the case. Check all internal components.

In order to disassemble the case, you will need to unscrew all the bolts

On some devices, the bolts may be hidden behind a sticker. Before opening the balance, make sure that all screws have been unscrewed, otherwise the case may be damaged.

To restore the device to work, you need a special tool. It is necessary to prepare in advance:

• soldering iron (may be required if there is a wire break);
• small screwdrivers.

Spare sensors may also be required. They can be purchased from a specialist store or removed from other products. At home, a person can only fix minor breakdowns. If difficulties arise, they turn to specialists. In every city there are companies and craftsmen who are engaged in repair work.

What are medical bathroom scales and how to choose them, read here.

For a successful repair, you will need to follow a simple algorithm of actions. If a person wants to know how to repair electronic floor scales, he should familiarize himself with the step-by-step instructions for repairing.

If the balance breaks down due to sensors, the first step is to establish the type of problem (sensor curvature, wire breakage, complete breakdown). If the malfunction is related to the curvature of the structure, it will need to be straightened. Most often, one of the load cells fails. In this case, you will need to follow these steps.

1. Check the performance of the sensors. To do this, you need to put pressure on each of them with your hands. Even with a slight pressure on only 1 sensor, the balance should be switched on.
2. Disassemble the scales, carefully examine the wiring.
3. If there is a break (near the board or the sensor itself), it will need to be repaired. To do this, you will need to use a soldering iron.
4. In some cases, the cliff is hidden behind the adhesive base. It is necessary to carefully open it and check the reliability of the connection.

Wires connected to the strain gauge

If the sensor is completely broken, replace it. It is quite problematic to find and buy a suitable spare part on your own. When looking for a new load cell, you need to pay attention to its compatibility with the device. It is better to buy it in specialized stores. When buying, you must use the help of consultants. The new sensor will need to be fixed in the seat, as well as soldered wires to it.

Repair of the loop is usually required when the numbers are not shown completely on the display. A ribbon cable is a set of wires that, inside the device, connect the display and the board. To assess the condition of this element and carry out repairs, perform the following steps:

1. Complete disassembly of the case. Checking the integrity of the loop.
2. If the numbers are displayed incompletely, it means that the loop is moving away.
3. Elements that extend from the board are securely soldered.

Fuzzy display of numbers on the display (example in the picture) may be due to its breakdown or poor-quality wire connection

You can use a special conductive adhesive to press the ribbon and all pins against the board. After that, the problem should go away. All gluing or soldering work should be done with great care. There is a possibility of damage to the board due to careless actions.

In some cases, the malfunction is associated with incorrect sensor settings. Incorrect data on the display can be displayed if for some reason the calibration has not been performed. Modern scales are automatically calibrated every time they are in a new place.

Some balances allow manual calibration. To do this, you need to do the following:

1. The power button is pressed and held until the inscription CAL appears.
2. A load is placed on the device, the weight of which is precisely known.
3. Calibration in progress.
4. After successful actions, PASS appears.

At home, this is the only way to calibrate the scale.If this does not help, then you will need to contact the service center and order a calibration service. Experts have a tool to help you calibrate even the simplest products.

Sometimes the scale does not work due to accumulated dust and dirt. In this case, you just need to clean them. It should be noted that cleaning an electronic device is also the prevention of its breakdown. You will need to disassemble the device and use a special brush to get rid of dust on the board and load cells.

The internal structure of the scale - all these elements must be thoroughly cleaned

Cleaning should be done with great care. The main thing is not to rip off the wire or cable. Dust can seriously distort readings if it is found in large quantities near the sensors. For high-quality and safe cleaning, you can use a rag. This material will not harm the board and will not leave any unnecessary elements inside.

The scales have their own service life, after which they fail. Usually this period varies from 3 to 10 years (depends on the brand and model of the device).

Load cells break down first. They start sending the wrong data. The operating time is influenced by the operating conditions. If the scale is used on a daily basis (for example, for weighing in a gym), it will fail faster.

Standard weighing procedure. Sometimes leads to failure of the device

If there is no time for self-diagnostics and repairs, a visit to specialists is an excellent alternative. Many companies repair bathroom scales. They have the necessary tools and spare parts.

Before proceeding to diagnose or troubleshoot a problem, a person should carefully study useful articles and read the instructions for the floor scale. In no case should you continue to use the broken product. This can lead to complete failure of the device.

If a person's scales break, there are several ways to solve the problem. Sometimes repairs can be more expensive than buying a new device, especially when it comes to budget devices.

Read about what you should pay attention to when choosing commercial floor electronic scales in our article.

In any electronic scales, the same principle applies, which means that their typical malfunctions are of the same nature.

For people who are at least a little familiar with the laws of physics, repairing electronic scales with your own hands should not be a problem. Enough care, neatness and ingenuity.

Moreover, in this way you will save on calling a master from a specialized company. In addition, the malfunction is often trifling and a minimum of time is spent on its own elimination. Maybe the battery just ran out or it's time to calibrate?

This is the most common and at the same time quite easy breakdown of floor scales, which can be easily and quickly eliminated by anyone, even a technically unprepared person, with his own hands.

Most often, everything is in order with electronic scales - you just need to replace the battery

The main sign that the batteries need to be replaced is a sudden refusal to display numbers on the screen (it simply does not turn on). To get to the batteries, you need to unscrew a few screws or open a special cover that covers the entrance to the battery compartment.

To check the functionality of the batteries, they should be placed in another electrical appliance. Or you can insert new batteries and visually make sure that the problem is in them - the bathroom scales will work after that.

The board and the screen of an electrical appliance are most often connected by a so-called loop. It happens that its contact with other parts of the mechanism weakens and, as a result, the scales stop showing numbers.

To eliminate the malfunction, you need to install the board in its place, using, for example, a wooden block. But remember not to put in a lot of effort, otherwise you risk completely breaking the bathroom scale.

If the appliance is used constantly and frequently, the contact ends become thinner over time. This leads to a loose fit to the special legs on the body.

To eliminate the breakdown, replace the contacts of the corresponding relay. Moreover, it is desirable that you not just strap the wires to the new contacts, but solder them.

Sometimes particles of food, bulk goods or even water get into the middle of the case. Since bathroom scales are often used outdoors, wind, frost or extreme heat, for example, will only make matters worse. And then the electrical appliance stops working suddenly and for no apparent reason, but there is always a reason.

If water gets inside the case, the device will have an extremely negative effect.

The owner (or the person in charge) must constantly monitor the cleanliness of the case and do not allow water and aqueous solutions to get on it. If this happens, you need to immediately wipe the area with a dry rag or napkin.

A strain gauge (strain gauge) is a device that converts the amount of deformation of an object into a signal that is convenient and understandable for a person. They are used in floor scales for high precision results.

The changes recorded by the strain gauge are so small that they cannot be seen with the naked eye and even at the building level. And the main work is done by a tiny sensitive plate about 2 cm in size. It receives data from each corner of the floor scale, processes it and transfers it further - for display on the screen.

In fact, a strain gauge is a small piece of iron that can only be damaged by physical impact (it is not afraid of moisture), which is a rather difficult task. So an electrical tester may be required for accurate and fast diagnosis.

Less often, there is a break in the wiring going to the strain gauge. It can be soldered to restore a normal electrical connection. Well, in case of complete inoperability, the load cells are replaced with new ones.

Please note that when selecting a new element for your bathroom scale, you should choose a spare part with exactly the same parameters. Otherwise, the balance may exceed the allowed error limit when displaying data on the screen.

Calibration is needed in order for the appliance to work correctly. After all, there are no two absolutely identical sensors in the world, even if they are made on the same machine with a minimum period of time.

If one load cell fails, it can be turned off altogether (designated as "zero"), and its functions can be transferred to the remaining operable ones. This method is suitable as a temporary repair of floor scales, but this approach has the right to life when there is no way to buy a new part quickly, but you need to work now.

Technically, to carry out the calibration procedure, you just need to press one button specified by the manufacturer of the electrical appliance. And this process takes, as a rule, no more than one minute, accompanied by appropriate inscriptions on the screen.

The above list of possible malfunctions is incomplete, because sometimes there are breakdowns that only professional repairmen can fix. But what is described, you do at your own peril and risk. So if you are not sure, it is better to call those who are definitely well versed in this.

Electronic scales operate in different ways than mechanical ones. Ignoring the level of sophistication of the instruments, the ubiquitous underlying principle remains the same. The basis is the measurement of resistances of strain gauges. The craftsmen, conducting the repair of electronic floor scales, are carried out in a uniform manner. Professional knowledge of the principles of operation of the device will allow you not to be afraid to spoil the case by interference. The master will not touch on the key details.

Electronic bathroom scales are composed of four fundamental elements:

1. Load cells.
2. Display.
3. Electronic printed circuit board.
4. Buttons.

The first thing to remember is that the display is out of our reach. If air penetrates under the sealed bag, the polarization of the crystals will be disturbed, the screen will become ugly black, covered with stains. It is forbidden to touch the screws, glue, fasteners holding the part.

The last element may not be present in simple models. The buttons of the floor scales are touch-sensitive, start the inspection with batteries. Tablet with an operating voltage of 3 volts.

Comment. Does the pulled out tablet work on another less powerful device? The fact does not mean that the power supply is sufficient for the household bathroom scale. Buy a new battery. When testing, supply the terminals with 3 volts DC with a suitable power supply, observe the response of the balance. Further repairs to the bathroom scale are advisable if the previous step is ineffective.

Let's take a look at the scales first. The cover is unscrewed, a visual inspection of the device is performed. Research subject:

• quality of electrical connections, installation of the electronic board of the floor scales;
• the integrity of parts, regardless of purpose.

The steps taken are sufficient to determine the nature of the problem. Solder the torn wires back, restore the damaged tracks of the electronic board. The place of the defect is cleaned with emery, degreased, tinned. A jumper is soldered on top, a solid layer of tin. It is advisable to cover the damaged area with a special varnish, suitable for nails (female).

The inner frames are bent, it can be seen: the scales were tested by an elephant weighing more than the maximum allowable model for the repaired model ... It is worth carefully aligning the metal products so that the parts take their previous shape. Use standard measuring instruments: building level, vernier caliper, angle.

Mechanical damage leads to incorrect readings. Correction of parts of floor scales is completed with one hundred percent restoration of operability. When repairing the scales, work with a screwdriver, pliers. If visual inspection does not reveal any damage, we read the material further. A grain of theory will come in handy for understanding the principles of the floor scales, creating an idea of ​​\ u200b \ u200bthe repair method.

Let's discard the well-known information about mechanical scales. The platform of the electronic counterparts is stationary. The measurement is taken by the legs. Hidden under each frame are solid carbide frames, which deform when a person operates the scales.

Changes cannot be fixed with the eye, the difference is so small - not determined by the building level. Each frame has a tiny plate less than 2 centimeters across. The designated is the sensor assembly of the electronic scales. The part serves as the basis for floor and other models. Products differ in the way the strain gauge is mounted.

The sensing plate is firmly imprinted into the frame, sealed with a compound (glue). The sensor is powered by three wires that measure the resistance of the bridge arms. A person wants to know the weight of the body, tramples the platform, the four corner frames bend, dividing the excess weight in proportion to the lengths. The total readings are obtained by summing the numbers. The process is controlled by the printed circuit board of the scale: three wires run into each corner.

The measuring bridge is formed by a square, each side contains a resistor. One diagonal receives power, the other is the source of readings. Official sources are silent about the composition of the concept. Suppose two resistors have chosen the frame, the others - the printed circuit board of the scales. Three wires ensure a reliable electrical connection. A detailed explanation is given so that the reader understands that it is difficult to damage the balance sensors. Ordinary glands, destroyed exclusively by mechanical means. Resists moisture (but not PCB).

The scale model is characterized by the maximum weight of the installed load (human body, weights), the limit cannot be exceeded - you will bend the power elements of the frame. It is enough to straighten the iron, restoring the working capacity, as mentioned above.

Let's say the bathroom scales are visually in order. The tester will help you identify the problem. Each sensor is carefully soldered from the board, the resistances between the three wires are measured. The result should be the same at the four corners of the scale. If a gap is observed, the problem is found.

It is recommended to carefully pry open the glue (compound) covering the sensing plate. Mechanical damage to the part will instantly cause complete failure of the assembly. A copper-colored plate will be found inside: three wires are soldered here. Rarely, but it happens, one is torn off. Re-establish the electrical connection, the scale will be operational again.

Once you find a dead sensor, find (buy) a similar one. Repair of kitchen scales will not be difficult: you will find a large number of load cell models on sale. If the component is purchased, there is a calibration problem. Special equipment is required, it is practically difficult to find a third-party sensor that demonstrates similar parameters. Your bathroom scale can lie a lot.

The load cell is unique, there is no copy in the Universe, even if two compared products leave the conveyor as an inseparable pair. Bridging connections, while making measurements, will always give an error, the calibration is designed to eliminate the negative phenomenon. Let's note the trick. Since the total weight is calculated by summation, if the only sensor of the floor scale is faulty, you can exclude the broken leg from the process. We offer two options for action:

• simply release the faulty leg from the load;
• or simulate the desired zero load values ​​with ohmic resistors.

The first works if the sensor is lying, incorrectly calibrated. The second (see the list) is done with ease, because the resistances were previously measured. It remains to connect according to the diagram and carefully put it inside the case. The faulty sensor is disconnected, continuing to play the role of an ordinary leg. The totalizers will count the leg weight as zero.

Some models will allow you to manually calibrate, typical of professional models, which is rarely found in everyday life. After excavating a similar broken specimen, remove the required parts.

It is important to understand: repairing floor scales with your own hands requires ordinary ingenuity. A smart device is a bunch of resistors plus a microscopic electronic board.

The latest novelties show body weight, fractional composition of human tissues:

• muscular;
• subcutaneous fat;
• bones;
• water;
• visceral fat.

The first four parameters are needed by athletes who make up training methods, the last indicator characterizes the deposits that cover the internal organs. Harmful fats that contribute to disease. Smart bathroom scales will tell you about the current values ​​of the parameter, recommend the calorie content of the daily diet in order to achieve a healing effect. Moreover, the level of actual physical activity is not important. The parameter is set by special commands, changing the final size of the calorie content of the food.

A wonderful bathroom scale looks amazing. Much easier than the human imagination imagines.

Various home bathroom scales are distinguished by electronic filling. Models that determine the biometric parameters of the body, a set of resistors, microcircuits. The devices are no different from the simplest Chinese pink bathroom scales for teenage girls.