Details: DIY body repair 2104 from a real master for the site my.housecope.com.
No sooner had I finished with the cornfield than another job appeared. They drove me a four with very serious damage to the metal by corrosion: the thresholds, partly the bottom, parts of the wings connecting to the thresholds, and in general the car is all covered with specks, rotted into dust, so the work is not easy, and not cheap for the client, I would go to his the place did not bother with this machine, since the repair is essentially equal to its cost, well, since the client needs it, then we will do it. The car is by the way 2000.
Dismantled the entire interior to get to the bottom and evaluate the upcoming work in more detail:
I cut off the wings, initially I thought that the wings were native, since the welded points of resistance welding are all in place, but it turned out to be more and more interesting: someone changed the wings not by welded points, but a little further, that is, the old wings were partially left, to them new iron was welded, the welded seam was putty, when I removed the wheel arch liners, it was clear that the wing was welded to the apron not by contact welding, but by a continuous seam) Since the apron was badly rotted, and initially I hesitated to change it or not, when I saw this welded the seam from which I was tortured to separate the old wing, it was decided to change the apron.
By the way, a little humor: the owner tells me this, you give it to me so that everything is fine, otherwise there was a case they gave the car, then they rode on it and broke it ... I say everything will be fine, do not worry! The owner is just leaving, I drive the car into a fence, but after that I decided to put it on a pit, otherwise, you never know, the dog will break off all the mirrors, began to drive and fell with one wheel into the inspection pit)) nothing in principle is terrible, I slightly crumpled the front wing, which it still changes, the only thing was tormented to get it out of there, the whole car is rotten, there is nothing to put a jack for, but after killing an hour, the car was released)))
Video (click to play).
Materials for the repair of the VAZ 2104 engine. Video of the manual for the repair with your own hands. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 engine. You can independently assemble, replace, adjust the VAZ 2104 engine. We will answer any questions you may have about the VAZ 2104 engine.
Materials for the repair of the VAZ 2104 suspension. Video of the manual for the repair with your own hands. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 suspension. You can independently assemble, replace, adjust your suspension on the VAZ 2104. We will answer any questions you may have about the VAZ 2104 suspension.
Materials for the repair of the VAZ 2104 gearbox. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 gearbox. Replacing the clutch, removing the gearbox and replacing it with a new one. Many different articles on the repair of a manual transmission VAZ 2104.
Materials for the repair of the body VAZ 2104. Video manual for repair with your own hands. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 body. Replacing old body parts, welding the bottom, replacing thresholds, replacing fenders, installing a bumper, replacing a windshield and much more.
Materials for the repair of the VAZ 2104 interior. Video of the manual for the repair with your own hands. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 interior. Replacing the interior trim, repairing the glove compartment, adjusting the deflectors, replacing the interior lighting. You will tell you how to remake a VAZ 2104 salon with your own hands.
Brake system VAZ 2104
Materials for the repair of VAZ 2104 brakes.DIY repair manual video. In this section you will find all the necessary information on the repair and maintenance of the VAZ 2104 brake system. Replacing the front and rear pads. Installing disc brakes on a VAZ 2104. We will show you how to properly bleed the brakes on a VAZ 2104.
Materials for the repair and replacement of VAZ 2104 headlights. DIY video repair manual. In this section you will find all the necessary information on the repair and maintenance of a VAZ 2104 electrician. Replacing low and high beam lamps. Replacement and repair of front and rear lights. Replacing the fuses. Headlight adjustment. And much more.
Materials for the repair and maintenance of the VAZ 2104. Video of the manual for the repair with your own hands. In this section you will find the necessary literature on the repair of the VAZ 2104. Books on the maintenance and repair of the VAZ 2104. You can download the books you need for free. Any necessary literature on the repair of a VAZ "Four" car.
VAZ-2104, popularly known as the "four" is a Soviet and later Russian passenger car of the station wagon type based on the VAZ-2105, which replaced the VAZ-2102 in the model range.
"Four" was produced from 1884 to 2012 at the Volzhsky Automobile Plant.
Then VAZ-2104 was produced in Izhevsk, and entered for SKD assembly at Ukrainian factories "Bohdan"And" KrASZ ". When creating this model, the designers were faced with the task of achieving the maximum consumer effect at the lowest cost. The first samples of the "four" were not even equipped with a rear wiper and heated glass.
Note that there was even an export version VAZ-2104.
A later version of the VAZ-21047 was equipped with a five-speed gearbox, partial power accessories and a salon with anatomical front seats from VAZ-2107... And from 1999 to 2006, even a modification of the VAZ 21045 was produced with a diesel power plant with a volume of 1.52 liters. The "four" has a roomy interior, moreover, the useful volume of the trunk is increased due to the folding rear seat. Despite the outdated design, the car is simple and reliable in operation, as well as an affordable price.
VAZ-2104 is perfectly adapted for the transportation of both goods and passengers. And the tailgate connector along the floor line does not create unnecessary inconvenience when loading or unloading. The car is great for long journeys and city trips.
The popular domestic rear-wheel drive car VAZ, the so-called "four" has long been a success. The reasons people buy it are:
Quite a simple body;
Relatively cheap spare parts for VAZ;
High capacity;
Good strength of body parts
Based on these qualities, the VAZ 2104 can be confidently called a people's car. The features of this car dispose to its use as a cargo-passenger transport. For a family, this “horse” is very important, since the availability of the necessary luggage requires an increased volume for its transportation.
Compared to the usual classic VAZ, the body of the four is able to hold much more luggage. This is facilitated by the increase in the height of the trunk to the roof level, as well as the folding rear seat.
The advantage of this VAZ model is at the same time its disadvantage. The more cargo you carry, the stronger the load on the body, and accordingly, its service life is reduced. Therefore, do not put more than it should be according to the instructions, according to which it is allowed to carry no more than 455 kg.
The body of a VAZ 2104 car consists of the following main parts:
Body front end;
Rear panel;
Sidewalls;
Roof panel;
Front fenders;
Floor.
The rest of the VAZ car is installed using detachable connections. These include the doors and the bonnet. As you can see from the device, this VAZ model is quite simple.Unsuitable parts can be replaced without much difficulty and thus give your car an elegant appearance. The main factor that determines the appearance is paint. Therefore, it is important to choose the right paint primer. The arrangement of body elements and their shape ensures the safety of people. Part of the passenger compartment is highly durable. This is done so that upon impact it does not deform too much in order to avoid pinching passengers. Other elements must absorb the impact energy, that is, play the role of a kind of buffer, which softens the impulse of force in the event of a collision.
The disadvantage of 2104 is the large distance of the interior rearview mirror from the rear door glass.
This contributes to the deterioration of the view. The rear wheels of the 2104 have a large load compared to the usual classic VAZ. This condition is due to the fact that the mass of the transported cargo is greater than that of the VAZ sedan.
During an accident, parts of the car are bent, but even if the driver is careful and avoided such a danger, then he has to fight another enemy - corrosion. Although the 2104 has a relatively thick metal, it is nonetheless exposed to the environment. Unfortunately, metal rusts over time. In a particularly neglected state, one comes across VAZ with holes and red spots all over the surface. In order to avoid such a phenomenon, a special anti-corrosion coating is provided, which is applied to the floor surface (both outside and from the inside), to the wings (from the side of the wheel) and poured inside the places inaccessible to the brush and sprayer. The product has a soft structure, it practically does not harden and does not dry out.
Proper care of any car or thing increases its service life and VAZ is no exception. With a proper attitude towards maintenance and operation, you will receive as a reward the good condition of your VAZ and significantly save on repair costs.
When driving in wet, rainy weather, the body of 2104 gets wet and, moreover, small particles (stones, sand) threaten its coating, which act as an abrasive and simply peel it off. The danger is present not only during the trip, but also during parking, since the water remains for some time and reacts with the metal. Drying is needed to remove it as soon as possible. A room whose design allows free passage of air for ventilation and the presence of forced draft hoods can greatly speed up the drying process of the machine.
The sun has a detrimental effect on the paintwork of the VAZ 2104. Small cracks may appear and the color may change (fading). Therefore, if possible, avoid direct exposure to sunlight and park the car in the shade. The body of cars that are on the street is exposed to the influence of moisture and the sun, for this reason, a garage must be provided for it.
The presence of rust is alarming. But it can be prevented by periodically renewing the anti-corrosion coating. Waste engine oil (waste) can become one of these coatings. It is usually poured into rapids. Here are some more helpful tips. When driving through puddles, try to slow down and drive slowly through these areas. It is advisable to use the so-called protection, which is installed under the wings of the vases. So you get rid of the abrasive effect of the anti-corrosion coating, which will increase its service life and slow down the corrosion of the metal. During washing, if sand or other particles are found on the car, they should be washed off with a jet of water without using a rag. The fact is that if you use a rag, you can damage the paint layer or at least leave scratches on it. When driving on the track, try to keep a great distance from the vehicle in front. Small stones flying from its wheels can break glass and scratch the car. Such a danger is created by the side of the road, filled with fine gravel.Of course, it is worth recalling the precautions when maneuvering in tight spaces. Such places include areas with trees and shrubs. A scratch with an inept movement is guaranteed to you.
If the operating rules are not followed, the occurrence of malfunctions is quite natural. If you deliberately ignored them, then the consequences will not be long in coming. Depending on what exactly was not followed
Body repair includes:
Surface straightening and straightening;
Restoration of paint and varnish and anti-corrosion coating;
Elimination of malfunctions of moving elements;
Replacement of elements with new ones.
Restoring the correct shape of body elements is called straightening or straightening. The need for work of this kind appears in the case of metal deformation. Deformation can be caused by inept driving and excessive stress. The latter arises as a result of increased overload. Some types of deformation can be corrected directly on the car without removing its parts. This includes minor dents. They can be leveled by applying a putty or light tapping, after which it is necessary to paint the repair site to avoid corrosion.
Severe dents and distortions require the removal of a part of the body and subsequent straightening. For this purpose, it is better to use special tools that have a certain shape and facilitate the process and edits. Metal breaks lead to replacement of damaged areas with new ones. In the repair manuals, you can find a detailed description and corresponding photos for troubleshooting the body. Removal of damaged areas is carried out by drilling out contact welding points or by cutting with cut-off wheels. Operations of this kind are typical for elements fixed by means of non-detachable connections. If the door or the hood lid is dented, then they are simply unscrewed, since they are fixed with bolts. When removing, care must be taken not to damage non-intact parts. If possible, such work should be entrusted to a specialist.
It is much easier to renew or restore the VAZ anti-corrosion coating. The location of the plots can create an inconvenience. But this problem can be solved. It is enough to have a viewing hole. It is better to buy bitumen-containing products as coatings. Currently, there are many good, high-quality auto chemical products that have proven themselves from the best side. It is quite reasonable to check the condition of the bottom coating of your VAZ 2104 every year. The stones and sand flying at high speed have their destructive effect on the coating layer. It is better to check the condition and restore the VAZ coating in the warm season and after the bottom dries out from moisture.
The moving parts of the body are the doors (side and rear) and the bonnet. Among the common malfunctions of the VAZ 2104 doors, the following can be distinguished:
Close and open poorly;
Poor adhesion of doors to the body;
Fastening faults.
The first VAZ malfunction can be eliminated by checking and replacing the door locks, as well as by repairing the opening and closing mechanism located inside the VAZ 2104 door.
Loose fitting of doors is eliminated by adjusting the position of the lock and changing the position of the door by displacement relative to the hinges.
Fastening faults include backlash in the hinges and deformation of the corresponding sections of the doors. You can eliminate it by replacing the hinges or restoring the shape of the door sections. Although this is rare with this VAZ model, lock adjustment is more common.
There are mainly two factors leading to damage to body parts:
Corrosion effect on the body;
The result of the accident.
The weakest points of the VAZ for corrosion are the lower parts of the doors, thresholds, the bottom, the edges of the fenders. Replacement is carried out by destroying the welded joints and separating from the body.
When installing a new element on the body, the fastening surface is prepared. It usually consists in removing old welding, cleaning, applying a layer of a protective coating against corrosion. It is also possible to straighten and straighten during the installation process. The installation of new elements of the VAZ 2104 is carried out by spot welding with an interval of 4-5 cm between the points. After completion of the installation, preparatory work and painting are carried out.
The process of repairing a VAZ is always associated with the cost of money and time. Therefore, first calculate your resources so that the restoration project is within its reach.
Good luck in the repair!
Many owners of the VAZ 2104 car, this well-known model of domestic production, value their iron horses and want them to retain their attractive appearance for as long as possible. Body painting and repair plays an important role in this.
The cost of such work in specialized workshops is quite high, and therefore most people prefer to do them on their own. It is painting that will be the topic of further conversation. For convenience, we will divide this process into several stages:
repair of body elements;
grinding;
choice of paint;
preparation for the process;
staining.
This stage is the first and perhaps the most important in the whole process. Body repair VAZ 2104 begins with the most common wash, during which it is cleaned of various contaminants and debris. It is advisable to wash the bodywork with the use of various synthetic detergents, which will not only facilitate the work, but will also reveal various minor defects.
The painting of the car must be carried out with the decorative elements and glass removed. Therefore, it is more expedient to dismantle locks, bumpers, moldings, tuning elements of the VAZ 2104 at this stage.
Many people prefer to paste over them with special masking tape. However, this should not be done, since the condensation accumulated under it can damage the decorative coating applied subsequently.
If serious defects are found, it is advisable to repair the body using a straightener and a welding machine. All neglected disadvantages subsequently appear under the decorative layer and their elimination will require additional costs of both forces and funds.
At this point, the first stage of the staining process for your VAZ 2104 can be considered complete.
After the body repair is completed, you need to start grinding it. Stains and old paint residues are removed from the surface of the car and areas affected by corrosion are cleaned.
Then the VAZ 2104 body is primed. It is carried out in the following order:
The selection of paint for VAZ cars usually does not cause difficulties and depends on your preferences and financial capabilities. If you prefer a matte finish, a single coat can be used. The metallic color will require the purchase of two-component paints.
Particular attention should be paid to the selection of the shade in the case when it is necessary to paint only a certain part of the body. In this case, it is more advisable to use the services of specialists who have at their disposal specialized equipment that allows you to achieve the best results.
Not only the appearance of the surface, but also the durability of the applied coating depends on the correct mixing of the various components of the paint. The correct proportions are indicated by the manufacturer on the packaging. Usually, for three liters of enamel, 2 liters of primer should be taken. The remaining 1/6 is taken up by the solvent.
The application of the prepared mixture to the surface of the car body is carried out in a room protected from dust and exposure to direct sunlight. It is best to use a special spray that is purchased from specialized retail outlets.
The paint is applied in layers until the required surface quality is achieved. Each of them must dry out before continuing the process.