DIY boat motor repair Neptune 23

In detail: do-it-yourself repair of a boat motor neptune 23 from a real master for the site my.housecope.com.

Image - DIY repair of the boat motor neptune 23arthoor Jan 29, 2004

Welcome Arthur. Yes, the topic is really important.
There have been publications on this topic in C&L, they are in the first stage for digitization. Here is a list of them.
86 Efremov Yu.S., Mukhin Yu.N., Sinilshchikov B.E. Repair of the outboard motor "Neptune-23". With. 68-72, 3 ill.
Malfunctions of the cooling system and their consequences. Assessment of wear of parts of the cylinder-piston group and connecting rod-crank mechanism. Engine disassembly techniques. Selection of pistons and cylinders. Repair of the crankshaft and its bearings. Checking the bearings and gears of the gearbox, determining the optimal meshing clearance.

114 Vodar A.A. Your motor "Neptune-23" (advice for beginners).

And almost all articles are interesting to one degree or another, there are very few repetitive ones. So I ask for a little patience.

I attach the list of articles from collections from no. 28 to no. 117.
There is a graph of value, I ask you to download and put a value on the 5th scale, and then send it to me by email, I will see who is interested in what and, first of all, we will digitize these articles and the rest as far as possible.

Greetings Arthur.
The topic you have created is very good and really relevant, the only one for some reason, I saw its development a little different.
How does a “beginner” differ from a “professional”? A beginner has a minimum of knowledge and experience on the topic, in contrast to a professional who, based on his knowledge and experience, can recommend something, etc.

For example, you gave a link to candles. For example, I know which thread with which pitch, the length of the thread, which washer is needed, which glow number, etc. on the basis of that table, having thought about it, I can choose the desired candle. For a beginner, it will look like a mockery, and if he does not hesitate, then I am more than sure that his next question will be - how to choose the right candle, which one is better, etc.
Moreover, a correctly selected candle does not guarantee good and stable performance, if it were so, there would not have been so many candle manufacturers and such a huge assortment.
In this case, if you have experience in operating some specific candles from this manufacturer, then it is better to write like this.
I have operated such and such candles for such and such a period, no / glow ignition has been detected, they do not / work stably at idle, in comparison with such and such, the following advantages, non-flaws, recommendations have been revealed. This is what I understand a concrete help to a beginner.

Video (click to play).

The links are very good and really useful, for those who are interested in this and who are ready to delve into what is written there in those articles, if possible, I will also replenish this topic.

Therefore, I suggest:
1. For beginners, ask specific questions here.
2. For those who know - give a specific answer here.
3. As additional information and, if necessary, give a link somewhere.

I think it will be much more human.

PS: Arthur, we will transfer your links to a separate topic for now, and we will simply post them on the club's website, in the links section.

Image - DIY repair of the boat motor neptune 23arthoor 02 Feb 2004

I started this topic in anticipation of the long-awaited site and remembering the search for information after purchasing the motor.
There is no need for everyone to browse the web in search of the same information. But this is lyrics and repetition.
The link from the motorboat was removed in vain, it connects outboard motors and motorcycles (in the sense of carburetors) and the picture is colorful.
2 Yuri
which candles did you use before tuning, and which Boshevskie candles do you use now?
And what kind of carb do you have K68i or K68d? And how does the corrector work (suction among the people), how did you defeat the cable traction on the corrector?

2 Arthur.
By candlelight - I've tried a lot.
On contact ignition (MH-1 without alterations)
SI-12RT, ok.
PAL-14-7ZR are excellent candles for contact, despite the fact that the candles are already two decades old and the electrodes are almost completely worn out - there are two oiled in the spare parts.
A-17DV - good, operated even in racing mode (8000-9000 rpm). In my opinion, unstable blanks.
When operating them with commutator ignition, 4 pieces flew into the trash can, the reasons - the claps from the carba, the dips at idle, most likely a poor-quality insulator pierced and they sewed inside themselves.
Now Bosh WR-78G Super FOUR electrode spark plugs, would recommend for commutator in extreme cases electronic ignition, are especially good when working on a track.
I want to try the plasmaphore - given the combustion chamber of Neptune in the form of a “jacquey hat” and the concentration of the entire working mixture in one place, I can assume a good result when working with such candles, since a powerful directed plasma flow will simultaneously ignite almost the entire mixture, but such candles are only for commutator.

As for karba - I personally promise to lay out as soon as possible all the information on K36, K62, K65 and K68, including instructions for adjusting and tuning.

At the moment there is K68D - in great detail and I wrote a lot about this in the “Discussion of the article”, and tests etc. please read.

Arthur, have you read my article or not? There everything is described how I “sorted out” the suction, in a nutshell - with the help of a cable in the bowden one end for the suction, the other for the exhaust relay in the starter. It opens only at the moment of start-up, and more is not needed, as practice has shown.

Arthur, since if the club forum is located on the territory of the CC, then the CC rules apply to the club forum, and there is a point
prohibited 3.17. Discussion of the moderator's actions related to punishing one or another participant and / or removing his posting. All communication on this issue can only go by e-mail.
Moreover, I specifically checked - except for the instructions for K65, there is nothing about the neptunes at all.

Image - DIY repair of the boat motor neptune 23arthoor 03 Feb 2004

Yuri,
I did not read your article in the magazine due to the absence of the latter. C&Y magazine in the Ukrainian province is in short supply.
But I know the content.
Everyone has read your posts in the forums.
Something that helped. Thank you.
Questions arose posed by life itself.
Candles SI 12 RT have not been seen in our area for seven years. About carburetors (I mean interchangeability with other mechanisms) you put the last point in your answer.
PAL-14-7ZR - who is the manufacturer?
We are waiting for the site.
Good luck.
arthoor

Image - DIY repair of the boat motor neptune 23Roman * 02 Mar 2004

I hope to receive from you the most complete answers to these (sometimes funny for you) questions. I think that it will be interesting to many.
Thanks in advance to everyone who answered.
Sincerely.
Novel.

Image - DIY repair of the boat motor neptune 23arthoor 03 Mar 2004

2 Novel
"Before you finally ditch your engine, read the instructions carefully."

I will put down your numbering, only with answers
1.admissible, but analogue of TAD 17
2. A92 cannot be poured (during normal operation), A76 or 80
3.any, analogs of SI 12 RT
4.Oil must be for 2-stroke gasoline engines
5.I don't know, on Neman2 I use a blue screw
6.read and try to remember the manufacturer's instructions and check the tightness of threaded connections (nuts and bolts)
7 take a tank from Breeze or Whirlwind, or do it yourself
8 not needed
9 is possible, but not necessary
10 practice with switching the reverse on the non-working and then on the working motor. Do not start with “gear engaged”. Do not work dry. Do not place the carburetor in sand, etc. Carefully read the instructions and think with your own head, remembering that you have Neptune 23E, not Yamaha80.
Sincerely
Arthur

"Nothing lets you learn your engine like a breakdown."
from manual “Hitachi B&W KGF”

Image - DIY repair of the boat motor neptune 23arthoor 06 Mar 2004

Image - DIY repair of the boat motor neptune 23arthoor 13 Mar 2004

TOMORROW TO THE WATER.
Yura,
if possible, launder new instructions for Neptune 23 for me.
The people ask strongly and pitifully.
Sincerely
Arthur.

P.S.
maybe got excited with Poland?
PPS
JIKOV carb at the bazaar near Kherson give a new one for 25 tanks

Bearings and seals for neptune.
Crankshaft upper and lower bearings 305.There are even seals 25x35 * 5 (5 is the standard height, I have not found any analogs with this height. There are similar 25x35x7. I checked them - they intermeddle.
Needle on resor 941/20. I forgot which stuffing box but analogous I found, according to catalog 160259130.
Next thrust 8204.
The next two-row roller seems to have no analogues.
Bearings for GV, from the front 3056205, from the rear 303K2, behind it an oil seal according to catalog 160259210.
That's all.

Hi Yuri!
As for the kvala oil seals (35x25x5), then the oil seals from the HYUNDAI Sonata III are suitable for the front oil seal the balance of the shaft catalog number (original) 21421-33134. One-to-one oil seal. We have it costs about 120 rubles apiece. I'm trying to find the rest.
As for the bearings, complete numbers would be desirable (meaning with the accuracy class, etc.)
The fact that the qualification costs 305 is understandable and true. It is the full catalog number that interests.
Thank you.

1. Is it allowed to change the oil in the gearbox with an imported one and which one?
2. Is it possible to fill in AI-92?
3. What other options for imported candles are suitable for Н23Э?
4. Are there any nuances when operating a motor on imported oil?
5. What screw should be used to operate the motor on the inflatable at minimum and maximum load?
6. What should be done immediately after buying a new motor to ensure its trouble-free operation (the most necessary and feasible at home, ie without the involvement of complex equipment)?
7. What are the options with replacing the standard canister with something more aesthetic, lightweight and convenient (in addition to buying a tank from an imported PLM)?
8. Is it possible (is it necessary) to replace the candle wires with silicone (automobile) and candlesticks with the same automobile ones (or in the standard ones there is some resistance inside)?
9. Is it allowed to glue the hood inside or outside with any materials in order to reduce noise?
10. Your recommendations for dummies in order to warn against the most common mistakes in motor operation!

I would also like to join the discussion of these issues.
Further on the points.

Hi Yuri!
As for the kvala oil seals (35x25x5), then the oil seals from the HYUNDAI Sonata III are suitable for the front oil seal the balance of the shaft catalog number (original) 21421-33134. One-to-one oil seal. We have it costs about 120 rubles apiece. I'm trying to find the rest.
As for the bearings, complete numbers would be desirable (meaning with the accuracy class, etc.)
The fact that the qualification costs 305 is understandable and true. It is the full catalog number that interests.
Thank you.

Welcome. Please drop a message from your email to the club email (in the signature) - I will send the pages from the catalog.
I found bearings and oil seals at a firm specializing exclusively in them. They have about 2500-3000 bearing names and about 1000 oil seals (Switzerland, Taiwan to choose from). So they have 305 bearings of about 15 pieces of different qualities, etc. Oil seals (Switzerland) for about $ 1 each thing.

I found bearings and oil seals at a firm specializing exclusively in them. They have about 2500-3000 bearing names and about 1000 oil seals (Switzerland, Taiwan to choose from). So they have 305 bearings of about 15 pieces of different qualities, etc. Oil seals (Switzerland) for about $ 1 each thing.

Hi Yuri.
It is understandable with highly specialized offices, but this option is not very good. at least with us, tk. oil seals of such diameters are available on request.
They are certainly cheaper, but not available. If we establish from which common car (s) they are suitable, then they can be searched for in car shops and service stations, thereby ensuring speed and reliability, well, maybe a little to the detriment of cost.
As for the bearings, that's cool. We have the most popular 6-305, but as you understand it sucks. Well, we will look for nothing with "mother-of-pearl buttons."

This is not what I wanted to say. Pieces of 15 different varieties - closed open, persistent, etc. Well, the quality seems to be different, I will put 6 of that, it is no longer needed.
There is a FAG - but a little expensive for me.

According to the reference book, bearings are (it is lower to higher) 0-6-5-4-2
qualifications. In this case, 6 turns out to be the penultimate one.I want something more.
Actually.

the load on the pivot axis may increase, making it harder to turn.

This is understandable. It seems to me that the length of the axle (in the turning part) is insufficient
, and since the deadwood motor under load acts as a lever (relative to the axis), i.e. trying to "turn it out" from here and increase the load + the effect of the gyroscope since the screw rotates at a higher speed and because of this, the force vector does not want to change (but this is my guess)
Lubrication is not enough, hmmm. It seems to have smeared, I will try to sort it out, I will smear it on a new one, maybe straight.

Image - DIY repair of the boat motor neptune 23

Learn as if you cannot gain and as if you are afraid of losing.
Confucius (551-479 BC)

Image - DIY repair of the boat motor neptune 23Author Topic: Tuning 2-stroke outboard motors Neptune-23 (Read 49044 times)

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Good day to all. There is such a beast - Neptune 23, was bought after the capital. It worked amazingly for two seasons, but not knowing the correct operation led to unstable operation and laxity of the motor.

The very culprit of such a consequence Image - DIY repair of the boat motor neptune 23

The motor served faithfully, and now the moment has come to reciprocate.

I decided to make a major overhaul of the CAM. That is, with your own hands. In fact, I know how to unscrew the candles, replace the TLM and put a new key, this is where my knowledge ends

Boat motors "Neptune" are considered "Russian classics" in the world of motors. Of the entire series of these outboard motors "Neptune 23" is the quietest, and in terms of reliability, satisfaction and operation, it is better than other Russian-made motors. In this article we will consider the characteristics and description of the Neptune 23 motor.

Image - DIY repair of the boat motor neptune 23

  • Contact ignition (МН-1 with external TLM transformers).
  • The fuel pump is unified with "Whirlwind" and "Privet".
  • Three-channel reciprocating-loop cylinder blowing circuit.
  • The reverse link is split, which makes it easy to remove the gearbox.

Of all domestic motors of comparable power, Neptune-23 is the "quietest" due to the fact that the engine is attached to the suspension through rubber shock absorbers and thus there is no direct metal contact between the engine and the boat hull, which serves as a conductor of sound from the rest of the outboard motors.

Image - DIY repair of the boat motor neptune 23

There were few flaws in the "Neptune-23" of the seventies.
Between the pallet and the deadwood there was an annular gap through which, on a large wave, the candles were flooded with water. Amateurs covered this gap with a specially cut rubber strip. The brass bushing of the rubber impeller of the cooling pump had a perfectly smooth cylindrical surface to which the rubber was welded. This caused an overly “clamped” impeller to rotate on the hub, causing the cooling system to fail. This drawback was eliminated by making three threaded holes in the impeller between the blades and additional fastening of rubber to the hub with three screws.

Image - DIY repair of the boat motor neptune 23

The lower crankshaft trunnion and seals were poorly protected from the mixture of exhaust gases and water leaving the cooling system, which gradually led to water penetration into the crankcase, poor starting and corrosion of the lower main bearing. This unpleasant design flaw was especially affected when operating in sea water. To combat this phenomenon, the owners installed partitions in the deadwood (similar to the Veterkov design), or, more difficult, a special threaded sleeve that protects the cuffs.

Image - DIY repair of the boat motor neptune 23

In recent years, Neptune has been produced in two modifications - with conventional and electronic contactless ignition. The latter option is a little more expensive, but preferable because The outboard motor is subject to high humidity, and it is not easy to start a motor with damp contacts. Motors "Neptune", according to reviews of most water workers, significantly outperform motors "Vortex" in terms of reliability, efficiency, and ease of use. Refinement of "Neptune" is simpler and less laborious.