DIY aluminum boat repair

In detail: DIY aluminum boat repair from a real master for the site my.housecope.com.

Vyksa Nizhny Novgorod region

Duralumin housing repair.

Traces of corrosion are removed with hard hair brushes, and, if necessary, with an emery cloth with mImage - DIY aluminum boat repair

aslom. The cleaned areas are wiped with B-70 gasoline and after 15 minutes of exposure - with a rag soaked in acetone. Then the pure metal is primed twice and painted.

Defective rivets must be drilled out (not chiselled off with a chisel). To do this, first you need to screw the center on the mortgage head, then drill a hole with a drill (with a bottom-meter equal to the diameter of the rivet rod) to a depth equal to the height of the mortgage head; after that, the head breaks off easily, and the rest of the rivet is knocked out with a beard.

Scratches on sheets with a depth of no more than 0.2 mm, as well as the smallest nicks (without cracks), it is enough to clean up with sandpaper and restore the protective paint and varnish coating.

Deep dents are straightened after heating the damaged section of the skin and the set squares reinforcing it to a temperature of 600-700 ° C. A blowtorch or gas torch is used for heating. After cooling in air, the metal becomes ductile, and the deformed part can be straightened without the fear of cracking. Critical parts of the hull, such as bottom sheets, frames and bottom ribs, after straightening will need to be heated again and then cooled with water.

When a crack is found, its propagation is limited by drilling at the ends of holes 2.5–3 mm in diameter. Then

(from the inside of the case) an overlay of the same metal as the part being repaired is placed. The overlay should cover the crack on all sides by 20-25 mm. Before riveting under the pad, it is necessary to lay a sealing tape (fig. 134). Image - DIY aluminum boat repair

Video (click to play).

Small (up to 70 mm) holes in the skin are sealed with linings from the inside of the body and inserts (fig. 135)... The diameter of the lining should be 50-60 mm larger than the diameter of the cut-out to ensure the overlap required for riveting with a double-row staggered seam with a rivet pitch of 15-20 mm along the entire perimeter. A round insert-liner is placed in the cutout flush with the casing so that the gap between the liner and the cutout edge does not exceed 1 mm. The insert is riveted with a single-row seam with a 20 mm pitch.

Larger holes are sealed in the same way, but the lining from the inside of the case is not made solid, but annular - with an inner diameter 50-60 mm less than the diameter of the insert.

In case of significant damage to the casing, it is necessary to replace the entire sheet or most of it. When replacing part of the sheet, it is better to place additional joints on the frames. Make the size of the overlap and all other joining elements the same as at the nearest seam (see also tip 148).

In case of damage to parts of a transverse or longitudinal set (through cracks, breaks), duplicate squares are superimposed on the areas to be repaired. When replacing a part of a part (for example, a stringer), an insert is installed, which fits to both ends of the remaining parts of the parts as tightly as possible (the gap should not exceed 0.2 mm) and is connected to them using short butt overlays (fig. 136).

After repairing the casing, check the watertightness of the riveted seams with kerosene.

Here are some general information on manual cold riveting.

There are direct and reverse riveting methods; at the first blows with a hammer are applied from the side of the closing head, i.e. the riveted head, at the second - from the side of the mortgage head.The reverse method is used when, for example, it is inconvenient to strike from the inside of the body (as a rule, rivets are inserted from the outside).

When riveting, such tools are used (fig. 137):

mandrel 1 - a steel rod sharpened on a cone, with its help holes are aligned when assembling parts;

support 2 - a massive steel or cast-iron rod, which serves to press the insert head in the direct riveting process;

casing 3- a steel rod with a hole (in the center), the diameter of which is 0.5-1.0 mm larger than the diameter of the rivet; used to seal the parts to be joined around the rivet shank 4;

crimp 5 - steel rod with a hole in the shape of a closing head; striking the crimp with a handbrake, rivet the protruding end of the rivet rod.

It is better to use rivets from AMg-5 or AMts alloys when repairing aluminum-magnesium alloy cases, and rivets from B65 alloy for duralumin cases.

Riveting of the set to the skin is usually performed with a single-row chain seam; waterproof cladding joints - two- and three-row staggered strong-tight seams.

Parts can be joined close or end-to-end on one-sided or double-sided lining strips.

Rivet diameter d can be taken equal to twice the thickness of the material from which the parts to be joined are made. When riveting parts of different thickness, the smaller is taken into account; if the difference in thickness is significant (2 mm or more), the rivet diameter is determined by the formula d = 2 (root of S), where S is the total thickness of the sheets. The latter should not exceed 4 d.

The length of the rivet shank must be equal to the total thickness of the riveted sheets, added with the value R, necessary for the formation of the closing head; for semicircular head P = 1.5 d, conical - 1.3 d, semi-secret - 1.1 d, countersunk - 0.9 d.

Distance WITH between the rows of rivets, which determines the strength and tightness of the connection, is assumed to be equal, depending on the type of connection, 2-5 d (for example, for the joints of sheathing sheets, the distance between the rows should be -3 d).

Step t, that is, the distance between the centers of adjacent rivets in the same row, for tight seams, take from 3 to 5 d (and for other joints - from 8 to 10 d. The distance of the rivet center from the edge of the sheet, profile or overhead strip is taken equal to 1, eight-2 d.

The rivet holes are carefully drilled with a hand or electric drill. Hole diameter d otv should be slightly larger than the diameter of the rivets:

The sockets for the embedded heads of countersunk and semi-countersunk rivets are countersunk at an angle of 90 °. The depth of the sockets for the countersunk insert head with the reverse riveting method should be 0.1 mm less than the rivet head height, and with the direct riveting method it should be equal to the head height.

Before riveting, the parts are assembled on mounting (assembly) bolts installed every 10-12 holes. The riveting is carried out from the middle of the seam to the edges; at the end, the assembly bolts are removed, replacing them with rivets.

The direct riveting process is carried out as follows: a support is installed under the head of the rivet inserted into the hole, a casing is put on the rivet rod, then the connection is sealed with several hammer blows, after which the closing head is formed by hitting the rivet rod protruding from the connection with a hammer. If necessary, the closing head is formed by crimping.

An aluminum boat, like any other, requires careful inspection and, if necessary, repair.

It is not always possible to entrust repairs to a specialist; often boats are repaired by their own hands.

Having carefully examined the aluminum boat, you should understand what kind of repair is needed.

Inspection begins from the bottom of the boat, for this it is turned over. Look for cracks, rusted spots, lost or loose rivets.

The transom of the boat experiences the greatest load during operation, and special attention is paid to it. Image - DIY aluminum boat repair

Of course, various breakdowns are possible, but in the article I consider only those that are inherent only in boats made of aluminum and its alloys.

One of the most common damage to an aluminum boat is corrosion. Often cracks are hidden under the corrosive spots. If you do not fight with it, then as a result, a hole will form in the bottom.

To determine the depth of damage, it is best to clean the bottom of the boat with a grinder. Peel to metal. Image - DIY aluminum boat repair

After rough cleaning, sand it with sandpaper, and if necessary, remove the old paint with a special remover. Then degrease, prime and paint.

When inspecting the boat, the hammer will help to determine the reliability of the rivets. It will be necessary to knock on each rivet, if it rattles and wobbles, then it will need to be replaced.

If the holes are developed, then a rivet of a larger diameter must be put in this place.

The most common rivets fail, which are located closer to the motor, they are most susceptible to vibration. Image - DIY aluminum boat repair

The next step will be to seal the cracks. Cracks on a boat are most often formed in a collision, for example, accidentally stumbled upon a driftwood. Cracks can be impressive and very small.

The smallest cracks can be repaired with zinc-doped tin-lead alloy soldering.

When working with aluminum and alloys, the problem arises with tinning, the oxide film interferes. There are several ways to solder aluminum, for example, you can use an alkaline anhydrous oil, for example, gun oil. Before soldering, clean the surfaces, moisten with oil, then remove the film with a soldering iron and solder. They also use a flux by applying it to the solder.

The only way you can fix holes and large cracks in your aluminum boat is with patches.

Patches can be riveted or welded.

Welding, in general, is best used in exceptional cases when it is impossible for some reason to rivet.

Not all aluminum alloys withstand welding, often the boat hull breaks next to the weld. Knowing this, experienced welders are usually reluctant to take up the job.

But still, welding is used for repairs. Therefore, if you cook, then you need to do it on both sides and only thin sheets. Image - DIY aluminum boat repair

If you are not a professional welder, you will have to transport the boat to a workshop. Aluminum boats are welded with argon.

The patch is placed on the inside of the boat. In order for it to be durable, all riveting rules must be observed.

The size of the patch should correspond to the size of the crack.

The material from which you make the patch should be exactly the same as on your boat. Image - DIY aluminum boat repair

If aluminum is combined with another metal, then a galvanic pair is created. This means that galvanic corrosion will occur at the junction, which will quickly destroy aluminum or its alloy.

For the same reason, it is not recommended to use a metal brush to clean the case.

It is necessary to observe the following sequence when installing a patch using a rivet:

Some people try to seal small cracks with cold welding or glass cloth, it is a waste of time. Such repairs are impractical, all of this will quickly fall off during operation.

After repairs, the boat should be painted with a special paint.

Folk omen: Young and inexperienced fishermen have the biggest catch!

Annunciation
Last authorization:
23.07.2018 12:50:18

Barnaul
Last authorization:
27.01.2015 16:20:46

Barnaul
Last authorization:
03.06.2018 20:25:41

I have seen many times how they glue holes on Kazanki, etc.

just a rag, soaked in epoxy - and bam to the right place.

lasts - for decades, pick it out - you don't pick it out))))

Barnaul,
Last authorization:
30.12.2014 17:51:03

I have seen many times how they glue holes on Kazanki, etc.

just a rag, soaked in epoxy - and bam to the right place.

lasts - for decades, pick it out - you don't pick it out))))

Rubtsovsk
Last authorization:
06.10.2017 01:04:15

Annunciation
Last authorization:
23.07.2018 12:50:18

Rubtsovsk
Last authorization:
07.01.2018 17:34:41

Barnaul,
Last authorization:
30.12.2014 17:51:03

Rubtsovsk
Last authorization:
07.01.2018 17:34:41

Barnaul
Last authorization:
27.01.2015 16:20:46

In general, my advice to you, hand it over in meth color and buy an elastic band or PVC! And in this there is both irony and a grain of truth. As I understand it, you have not yet seen her in action (on the water), but from my experience, I will say one thing! On the water, she behaves capriciously, and strives to turn over, the floats are on her sides and are attached so that it is easier to catch her out of the water, and so on, it is heavy and inconvenient to carry and transport. In general, see for yourself, master master!

And instead of rivets, you will need to put screws, so that next time it will be easier to change the material.

Rubtsovsk
Last authorization:
07.01.2018 17:34:41

Barnaul
Last authorization:
27.01.2015 16:20:46

Cupid's keel is rubbed to holes))))))))

but Grigory and Radik got down to business.
reinforcement of 10 wire rod is just right.
will still serve for many years))))))

File comment: The frames are ice-bent.

P22-04-15_19.04.jpg [454.19 KB | Views: 9757]

Cupid's keel is rubbed to holes))))))))

but Grigory and Radik got down to business.
reinforcement of 10 wire rod is just right.
will still serve for many years))))))

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Voronezh fishing club> → Boats, motors, accessories → Aluminum boats (pots) questions of operation, repair and tuning

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To celebrate, I start a new topic! So I became a saucepan breeder! Rather, formally, I was one for a long time - an old cauldron of the first model (then they were still making without boules) for 15 years lay in the country, waiting in the wings. Uma, so to speak, was recruited. And now, finally, I got my hands on her - two weeks of work in the evenings and weekends, and the boat got a second life. I wanted to make a boat not only for fishing, and for the soul, just to ride for my own pleasure. The idea was almost 100% successful, which I would like to tell you about.
So, briefly in order! The boat was pulled out to a place convenient for work, cleared of branches and debris, the first inspection was carried out, which revealed a bunch of problems, many of which I did not know existed, otherwise I probably would not have reached the repair for another 10 years .... but once decided to do - there is nowhere to retreat.
Sores found:
1.hole in the side,
2. the oarlock has rotted away,
3.the transom is torn,
4.the patch on the bottom needs to be replaced,
5. In the stern, there are two shells that are rotten through and through.
6.the fastenings of the benches are loose,
7.Roted three frames on the inner side of the bottom,
8.the hood from constant walking became covered with wide cracks, reaching metal rupture and dents, the internal reinforcement of the hood fell off,
9. The drain valve has soured, the fasteners are rotten.
10. the right stern buoyancy tank is rotten.

The state is deplorable, but the eyes are afraid, but the hands are doing.
I do not know how to rivet duralumin and I don’t want to, so the main method of repair was the tightening of stainless steel bolts over the sealant.

The transom board was replaced with thick rubber, a reinforcing plate made of a thick sheet of duralumin was installed on the transom, the holes were patched, the oarlock and frames were replaced, a duralumin plate was made and screwed onto the hood, the old paint was removed, the body was cleaned, the bow compartment door was straightened, the valve was replaced with a half-inch ball valve the crane, the fastening of the benches, the buoyancy tank was reinforced, the seams were sealed with a sealant.

I decided to paint in two colors: white bottom, red top, white cockpit and stern.
Putty, priming, painting, varnishing…. four days of work - and the boat has acquired a beautiful view.
Then I installed benches, lacquered plywood floor.
Then decorations and toys: a pneumatic tube on the hood, a halogen searchlight from the UAZ, 12 volt sockets in the cockpit as onboard power connectors, a battery in the bow compartment, and the finishing touches - installing a voltage regulator on the engine (Pit 15) and connecting a generator, rubber a nose mat for a comfortable entry into the cockpit, filling the sides with foam - the pleasure yacht "YALTA" is ready!
In terms of time, everything took two weeks, in terms of money - 18-20 thousand (more precisely, I did not count). Based on the results of sea trials, I will accomplish my goal in a week or two.
Image - DIY aluminum boat repair


Image - DIY aluminum boat repair
Image - DIY aluminum boat repair
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