DIY abs pump repair

In detail: do-it-yourself abs pump repair from a real master for the site my.housecope.com.

Image - DIY abs pump repair

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Image - DIY abs pump repair

Good day, dear motorists! Among us, most likely, there is no driver who at least once did not experience a feeling of helplessness at the moment of braking. When the car continues to move, and not at all in the direction that the driver wants. Skid.

Fortunately, engineering thought does not stand still. The modern driver is armed with a system like ABS. Let's take a closer look at the system, and see if it is possible to pump the brakes with ABS with our own hands.

ABS (Anti-lock Braking System) is an anti-lock braking system that prevents the wheels from locking during emergency braking.

The main task of the ABS is to: adjust the speed of rotation of all wheels. This is done by changing the pressure in the vehicle's braking system. The process takes place using signals (pulses) from each wheel sensor, which are sent to the ABS control unit.

How the anti-lock braking system works
The contact patch of the car wheels is in relative immobility to the roadway. In physics, the wheels are affected by the so-called. static friction force.

Taking into account the fact that the static friction force is greater than the sliding friction force, the ABS effectively slows down the rotation of the wheels at a speed that corresponds to the speed of the car at the moment of braking.

Video (click to play).

At the moment of the beginning of braking, the anti-lock braking system begins to constantly and accurately determine the speed of rotation of each wheel, and synchronizes it.

Anti-lock braking system device
Here are the main components of ABS:

  • sensors installed on the car wheel hubs: speed, acceleration or deceleration;
  • control valves installed in the line of the main brake system. They are also the components of the pressure modulator;
  • ABS electronic control unit. Its task is to receive a signal from sensors and control the operation of valves.

Image - DIY abs pump repair

Image - DIY abs pump repair

Bleeding an ABS braking system will require you to have certain technical skills. In addition, it will not be superfluous to study the manual for the construction and maintenance of the brake system of your car.

Features of bleeding brakes with ABS

  • in cars that have in one unit: a block of hydraulic valves, a hydraulic accumulator and a pump, the replacement of brake fluid and bleeding of the brake system with an anti-lock system is carried out in the same way as bleeding the brakes on a car without ABS, you need to turn off the system by removing the fuse. Bleeding of the circuits is carried out with the brake pedal depressed, the bleed nipple of the RTC must be unscrewed. The ignition is switched on and the pump expels air from the circuit. The bleed nipple is screwed on and the brake pedal is released. An extinguished malfunction lamp is evidence of the correctness of your actions.
  • Bleeding of the brake system with ABS, in which the hydraulic module with valves and the hydraulic accumulator are separated into separate units, is carried out using a diagnostic scanner to read information from the ABS computer. It is unlikely that you have it. Therefore, bleeding brakes with ABS of this type, most likely, should be done by you at a service station.
  • Bleeding the brake system with ABS and with electronic activation systems (ESP or SBC) is carried out only under service conditions.

It is important! It should be remembered that the pressure in the brake system reaches 180 atm.Therefore, in order to prevent the release of brake fluid, before disconnecting the brake lines for any system with ABS, it is necessary to discharge the pressure accumulator. To do this, with the ignition off, press the brake pedal 20 times.

ABS brake bleeding technology

Bleeding brakes with ABS, like bleeding a conventional brake system, is performed with an assistant. Turn off the ignition (position "0"). Disconnect the connectors on the brake fluid reservoir.

  • put the hose on the bleed nipple;
  • open the union for a turn;
  • the brake pedal is pressed all the way down and held in the depressed position;
  • we observe the release of the "airborne" mixture;
  • we twist the union and release the pedal.

Rear right wheel brake:

  • put the hose on the bleed nipple, unscrew it one turn;
  • press the brake pedal all the way, turn the ignition key to position "2". In this case, the brake pedal is held in the depressed position;
  • a running pump will expel air from the system. That is, as soon as the brake fluid begins to come out without air bubbles, close the union and release the brake.

Rear left wheel brake

  • the hose is put on the fitting and unscrewed by 1 turn;
  • DO NOT press the brake pedal;
  • a running pump pushes out the "airborne" mixture;
  • press the brake pedal halfway and tighten the union;
  • release the pedal and wait for the pump to stop completely.

In the reverse order: the ignition key to "0", connect the connectors to the brake fluid reservoir, check the tightness of the brake system (see the ABS malfunction indicator).

Good luck with bleeding the ABS brakes.

Modern anti-lock braking systems (ABS) have long ceased to be a sign of an elite car - they are installed on most new cars coming off the assembly line. While this useful piece of equipment is quite reliable, it still has a number of problem points that can affect smooth operation. The most vulnerable elements of the ABS are the wheel speed sensors located on the vehicle's hubs.

The ABS sensor is an inductor paired with a toothed disc, which is also mounted on the hub. Together they measure the speed at which the wheel is spinning. The first symptom of a device malfunction will be the signal of the warning lamp located on the dashboard of the car.

When the system is stable, the controller goes out a few seconds after the engine is started. If the indicator stays on or starts blinking chaotically when the car is moving, anti-lock brakes require immediate intervention.

Along with the signal of the indicator lamp, a sensor malfunction is indicated by:

  • alphanumeric error code of the on-board computer;
  • lack of characteristic sound and vibration when pressing the brake pedal;
  • permanent blocking of wheels during emergency braking;
  • parking brake controller light signal when the equipment is off.

The appearance of any of these symptoms requires a complete system diagnosis. Note that the help of car service technicians in solving this issue is completely optional. There are various ways to test an ABS sensor, and in most cases it is easy to do the job yourself.

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As a result of device diagnostics, it is possible to determine in which sensor assembly there is damage. If the tester readings tend to zero, this indicates a short circuit in the connection wires, "infinity" signals a violation of the integrity of the coil winding. There is an opinion that the repair of the wiring does not cause any problems, but the faulty sensor is easier to simply replace. It is difficult to disagree with the first thought, but the next "point" can be disputed.

The fact is that the cost of some sensors reaches 14-18 thousand rubles, and you will have to wait for their delivery for a long time.Having certain skills, a stock of patience and natural ingenuity, it will be much more useful and faster to repair the device than to pay for a long-awaited expensive order. Note that this advice is only advisory in nature - the final verdict is yours. If the decision to repair is still made, we will be happy to help you to carry it out correctly.

After diagnostics and detection of a faulty element, the device must be dismantled for further repair. The process of removing it is similar to the first stage of measures to replace the ABS sensor and is not particularly difficult.

Attention! Elements can stick to the seat; it takes a lot of patience to remove them from the slot. Professional technicians advise to moisten the metal around the device abundantly with WD-40 liquid and carefully remove the sensor, slowly loosening it.

Having finished dismantling the device, we proceed to the repair work:

The repair of the sensor is completed, you can mount it on the hub by grinding the new body with sandpaper for a better fit to the seat. When installing a repaired device, be sure to observe the following conditions:

  • Place the sensor core parallel to the teeth of the counter disk, making sure that it does not overlap two adjacent teeth.
  • We leave a gap between the tine and the core of 0.9–1.1 mm.

The final stage in the repair of any of the ABS elements is to check the system operability. We carry it out by starting the car engine and making sure that the controller on the dashboard goes out 3-5 seconds after the start.

Attention! If the ABS indicator lamp periodically lights up when the car is moving after repairing the sensor, change the phasing of its connection wires.

Note that some sensors produced by the foreign auto industry can be disassembled without a fundamental violation of the integrity of the structure - the upper shell of the part can be removed by pre-heating with a construction hairdryer or blowtorch. An example of repairing such a device is shown in the video.