DIY Chevrolet Lanos power pump repair

In detail: do-it-yourself Chevrolet Lanos power pump repair from a real master for the site my.housecope.com.

We remove the power steering pump for its repair or replacement, as well as when replacing the timing belt, removing the coolant pump, replacing the camshaft oil seal.
We pump out the fluid from the power steering pump reservoir. Remove the air filter housing and set it aside along with the air duct (see Removing the Chevrolet Lanos air filter).
Remove the alternator drive belt (see Replacing the Chevrolet Lanos alternator drive belt).

Using the "17" wrench, unscrew the union of the discharge line tube, holding the union nut of the pump tube with the "22" wrench (for clarity, the cooling system hose is removed) ...

... and we remove the pipe of the discharge line from the pipe of the pump.
We close the openings of the tubes with suitable plugs.

Using pliers with long jaws, squeeze the clamp of the supply hose, slide the clamp along the hose and remove the hose from the pump nozzle.
We close the holes of the hose and the branch pipe with suitable plugs.

Using a 12 spanner spanner, unscrew the three bolts securing the power steering pump pulley, keeping the pump shaft from turning with an 8 hexagon (shown on the removed engine for clarity) ...

Using the "12" head, we loosen the tightening of the two bolts securing the pump housing to the cylinder block ...

... and move the pump away from the cylinder block in order to enable the top cover of the timing belt to be removed.
Remove the upper timing belt cover (see Checking the condition and replacing the Chevrolet Lanos timing belt).
We unscrew to the end the bolts securing the pump casing ... ... and remove it.
Install the power steering pump in reverse order.
We remove air from the hydraulic system (see Bleeding the power steering system of the Chevrolet Lanos).

Video (click to play).

  • Image - DIY Chevrolet Lanos power pump repair

Image - DIY Chevrolet Lanos power pump repair

Image - DIY Chevrolet Lanos power pump repair

Image - DIY Chevrolet Lanos power pump repair

Posted by Alex_aa on 12/24/2010 10:21 AM in the Tech Archive

Image - DIY Chevrolet Lanos power pump repair

There are no users viewing this page.

All-Ukrainian club LANOS KLAN was created with the aim of establishing communication between motorists, organizing a club community for thematic communication, meetings and other events.

All-Ukrainian club LANOS KLAN is a Club that has united absolutely different people from absolutely different parts of Ukraine, and even Russia and Belarus.

All-Ukrainian club LANOS KLAN was founded on March 1, 2005 by a small group of people who made a huge contribution to its development.

I will tell you how I repaired the power steering pump. But first, a little background.

The steering wheel on a cold car in summer and winter works flawlessly. But as soon as the car warms up, especially in summer, the steering wheel on the XX becomes very tight, as if the power steering is not there. In winter, this problem does not manifest itself so strongly, but it is still present. If you put it on the gas, the steering wheel immediately turns with ease (though not quite perfect, but still lighter). At the same time, the pump does not knock, does not ring, nor leaks, etc ... (do not take the snotty rail into account) the oil is fresh and perfect (especially, thanks to the state of the rail, it is updated regularly!), The cardan is lubricated and does not wedge!

In general, on the face of the sign of the lack of performance of the power steering pump with hot oil at XX. I didn't suffer for a long time, in the end I decided to deal with this problem, spent a lot of time, rummaged through the Internet, understood the principle of the pump, found a similar description and decided to sort out my "old" pump.

And so, first of all, we remove the pump, it is necessary to drain all the slurry from it (how to remove it and drain the liquid, I think everyone will figure it out), also, on the back cover of the power steering, you need to unscrew four bolts with a 14 head.

After we begin to carefully remove the cover, try not to damage the gasket (this gasket with an internal rubber seal), in the power steering body we leave the outer part of the "working ellipse cylinder" (hereinafter simply the cylinder). There is no need to be scared when the lid moves away from the case, it may seem that it is moving away due to the influence of the spring, during reassembly it will seem to you that it does not fit into place, just continue to carefully and alternately tighten the bolts diagonally, then everything will fall into place ...

Carefully inspect the contents and remember (you can take a photo) what stood where and how (more attention should be paid to the position of the cylinder). You can twist the power steering pulley and gently check with tweezers how the blades move in the grooves of the shaft.

All parts should be pulled out without effort, since they do not have any fixations, but the central axis is fixed rigidly, it cannot be removed.

We inspect the shaft from the back side, parts (power steering body and cover wall) touching them, for scoring or grooves, everything is perfect for me.

Now we take out the entire internal economy on "clean" rags and begin to study it.

We carefully examine the shaft, all its grooves have very sharp edges on all sides. One of the end sides of each groove has a pronounced sharpening inward, which, when the blade moves inside the groove with a constant slope to this side, will greatly complicate its movement (this may be the first component of the poor operation of the power steering). The lateral parts of the grooves of the shaft are also "sharpened", this can be felt if you slide your finger in different directions along the end (outer circumference), as well as along the lateral parts of the shaft in different directions. The rest of the shaft is perfect, does not have any flaws and notches.

The faults were found, now we are starting to eliminate them.

We need a rag, white alcohol, sandpaper with a grit of P1000 / P1500 / P2000, a triangular file, a 12mm drill (or more) and an electric drill. With the shaft, everything is much simpler, you need a P1500 sandpaper and we begin to clean all the edges of the grooves on the shaft (we clean the outer and lateral on both sides) in all possible ways. We work without fanaticism, the main task is to remove only sharp burrs.

For one thing, you can immediately polish both sides of the shaft on a flat surface, it is advisable to use P2000 sandpaper.

Next, you need to check the result of our work, check it visually and by touch, everything is perfectly smooth and does not cling.

Read also:  Mitsubishi Lancer 9 steering rack DIY repair

The most difficult thing will have to do with the surface of the cylinder, I personally have nothing simpler, I have not figured out how to make a spherical grinder from a skin, a drill and a thick drill (F12). To begin with, we take a P1000 skin and such a drill, which can be crammed into a drill.

Next, you need to tightly wind the skin against the rotation of the drill, in two or three turns, there should be no gaps.

Holding the tightly twisted structure, you need to insert it into the drill (clamp the skin too).

Then, in the most convenient ways for you, we carefully begin to grind the cylinder, you need to grind evenly, press the cylinder tightly and move it relative to the axis of rotation (at maximum speed). As the skin is eaten, we change it, as a result we reach the smallest skin P2000.

The desired result is obtained,

now everything must be thoroughly wiped with a path with white alcohol. The shaft itself with blades can be rinsed in it.

After we start the assembly, everything is put in the reverse order of removal.

Hydraulic power steering reduces the amount of effort required to steer the vehicle's wheels, which improves comfort and reduces driver fatigue.The inventor of the power steering is the American Francis Davis, who received a patent for his invention in 1925, and in 1950 the power steering was first installed on a serial Cadillac. The first power steering in the USSR began to be installed on the MAZ trucks, after which they appeared on the GAZ-66 and UAZ. Today, hydraulic power steering is installed in almost any passenger car. The development of technology does not stand still: the world famous Mercedes cars are equipped with a hydro-electric amplifier, and Opel has gone even further and installs an all-electric amplifier on its cars.

Image - DIY Chevrolet Lanos power pump repair

The photo shows the power steering, which increases driving comfort for the driver.

Power steering is a relatively simple and unpretentious mechanism in operation, which consists of:

  • a hydraulic pump, the main task of which is to pump oil and create operating pressure in the system
  • distributor, which is responsible for directing the oil to the desired chamber
  • torsion bar, which, by twisting in the right direction, supplies fluid to the distributor
  • a hydraulic cylinder responsible for converting the energy of fluid pressure into the translational movement of the piston. It is this unit that directly pushes the special rods, which help the driver to turn the steering wheel.

Like any machine unit, the power steering elements are subject to wear and tear and require both periodic maintenance and repair. The distributor, torsion bar and hydraulic cylinder are quite reliable parts and rarely fail, often amplifier malfunctions occur due to oil leakage as a result of mechanical damage to a plastic tank or oil pipes made of copper or aluminum. One of the most frequent breakdowns of the power steering is the failure of the pump: it is he who is subject to the greatest loads during the operation of the amplifier. It can fail as a result of untimely replacement of the amplifier fluid, which loses its properties during operation due to the appearance of impurities of metal shavings. Power steering assembly malfunctions are common as a result of vehicle operation with low power steering oil levels.

Video tutorial on what to do if the power steering pump howls

At different times, rotary, vane and piston pumps were installed on the machines, each of these designs has its own advantages and disadvantages. The rotary one has a high efficiency, but such designs have a very low resource, the piston one turned out to be expensive and quite whimsical in maintenance, therefore, it was the lamellar one that was most widespread.

The main pump malfunctions include:

  • leakage of working fluid through seal elements or glands;
  • noise and vibration as a result of bearing destruction;
  • decrease in discharge pressure.

Eliminating any of these faults will require removing the power steering from the vehicle. Do-it-yourself power steering pump repair is a rather difficult task, but it is quite a feasible task if you have the necessary tools and locksmith skills. Usually, there are no difficulties, we recommend using the vehicle's operating instructions, as well as carefully writing down or photographing the sequence of the removal and disassembly process in order to avoid possible problems during its assembly. It is easier to remove the power steering from a car in which there is a lot of free space in the engine compartment, for example, a GAZelle, but to remove the power steering from an Audi 100 or Chevrolet Lanos car, especially with a 1.5-liter engine, considerable skill is required. In any case, after removal, the pump must be thoroughly flushed from external contamination, check the condition of the housing and make sure there are no cracks on it.

If the fluid level in the power steering reservoir drops, this is a sign of a leak.

The power steering system is hermetically sealed, a decrease in the fluid level in the power steering reservoir necessarily indicates a leak.First you need to find the place from which the fluid is leaking. Very often, such a place is the elements of the pipe connection, a crack in a plastic oil tank. The most common place for fluid leaks is the power steering pump oil seal or its seals. Repairing such a malfunction will take a little time; to eliminate it, it is necessary to disassemble the pump and replace the worn-out seals and oil seals. It is worth paying attention to the condition of the shaft in the place where the oil seal is installed. If grooves or pits appear on it, then the gland will not fit snugly and leakage may reoccur. In this case, it is necessary to polish the shaft, but there are times when the wear is too great and it is not possible to achieve a tight seal of the oil seal, then installing an oil seal with a smaller inner diameter or replacing the shaft with a new one can help. In large cities, such as Moscow or St. Petersburg, there will be no problems with buying it, but in the provinces, the shaft will have to wait from several days to weeks, it is also worth considering the rather large price of this part from sellers.

Noise in the booster system can be caused by wear on the shaft bearings. If noise appears, it is necessary to eliminate it as quickly as possible, otherwise the shaft bearing may completely collapse, which will cause it to skew, which in turn can cause severe damage to the housing. Very often, such a malfunction occurs due to excessive tension on the hydraulic pump belt, which as a result causes excessive stress in the bearings and leads to their destruction. You can also replace bearings yourself. First, you need to remove the worn bearings, then press two new ones into the pump housing and cover, then put them on the shaft. When replacing bearings, be sure to replace the oil seals and gaskets.

Read also:  DIY rear caliper repair

The reasons for the decrease in pressure may be the wear of the ellipse of the inner cylinder or the rotor blades themselves, however, the resource of these parts is hundreds of thousands of kilometers, and sometimes they do not have to be changed at all during the entire operation period, as, for example, for Ford Fusion or Ford Focus 2. Much more A common cause of pressure loss is sharp burrs on the rotor that prevent the blades from working properly. As a result, they may not fully come out of their grooves or they may even jam, which will cause a decrease in pressure. The repair in this case is quite simple - it is necessary to process the sharp edges of the rotor at the point of attachment of the blades with sandpaper or a grindstone.

Previously, I did not drive a car with power steering and did not even imagine how it makes life easier for the driver. Indeed, before Lanos I had only cheap domestic cars, and even now it is far from the most expensive, albeit a foreign car. But then at work I took a ride in a car with power steering. The sensations were such that I immediately decided to set myself something like that.

Installing a new steering rack. And at that moment I very much regretted that I had not immediately raised the car. Still, I had to raise the body. We remove the wheel, install the rail.

In principle, it was possible to install the rail through the top, and I practically succeeded in doing it, but did not have enough patience. We fix the rail to the car body, after that we make the connection with the steering shaft coupling. We wrap it to the traction rail. The question seems to have been resolved with the rail. Now we will have an operation to install the power steering without removing the timing belt. We remove the alternator belt along with the upper timing belt cover.

In the event that a pulley is installed on the pump, it must be removed. Before installing the pump, you need to tap the thread under the suitable bolts that fix the pump, otherwise you will not be able to tighten the bolts, and if they screw up, they may break.As for the pump, I tried to install it for an hour, finally I managed to do it and I fixed it as soon as possible. We remove the battery and the platform, after that we stretch the tubes.

We turn off the expansion tank, we remove it to the side. We wrap the tubes to the rail, insert the supply hose to the high pressure tube. We stick in the return and supply hose to the tank. We put the power steering reservoir and the expansion tank in place. We install everything that was removed earlier, pour liquid into the power steering tank, start the engine, add liquid if necessary.

We remove the power steering pump for its repair or replacement, as well as when replacing the timing belt, removing the coolant pump, replacing the camshaft oil seal.

We pump out the fluid from the power steering pump reservoir. Remove the air filter housing and set it aside along with the air duct (see Removing the air filter).

Remove the alternator drive belt (see Replacing the alternator drive belt).

Using the "17" wrench, unscrew the union of the discharge line tube, holding the union nut of the pump tube with the "22" wrench (for clarity, the cooling system hose is removed) ...

... and we remove the pipe of the discharge line from the pipe of the pump.

We close the openings of the tubes with suitable plugs.

Using pliers with long jaws, squeeze the clamp of the supply hose, slide the clamp along the hose and remove the hose from the pump nozzle.

We close the holes of the hose and the branch pipe with suitable plugs.

Using a 12 spanner spanner, unscrew the three bolts securing the power steering pump pulley, keeping the pump shaft from turning with an 8 hexagon (shown on the removed engine for clarity) ...

Using the "12" head, we loosen the tightening of the two bolts securing the pump housing to the cylinder block ...

... and move the pump away from the cylinder block in order to enable the top cover of the timing belt to be removed.

Remove the top cover of the timing belt (see Checking the condition and replacing the timing belt).

We unscrew to the end the bolts securing the pump casing ... ... and remove it.

Install the power steering pump in reverse order.

Replacing the bearing of the pump of the power steering of Chevrolet Aveo No. 47.